Rapid flattening forming device for tea processing
By designing the mounting frame and the bonding roller structure in the shell, the existing tea flattening and forming device has solved the problem of small amount of tea, easy to bend or crush, and the stable flattening and forming of tea is achieved.
Patent Information
- Application Number
- CN202421748915.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-23
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-07-23
AI Technical Summary
The existing flattening and forming device can easily lead to small amounts of tea, bending or crushing when flattening tea leaves.
A rapid flattening forming device including a shell, a first conveyor, a mounting frame, a driving frame, a connecting frame, a positioning mechanism and an adjustment mechanism is adopted to achieve stable flattening of tea leaves by adjusting the height of the mounting frame and using a plurality of bonding rollers.
It improves the stability and efficiency of tea flattening, avoids the bending and crushing of tea, and enhances the flattening effect of tea.
Smart Images

Figure CN223067881U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rapid flattening and forming devices, in particular to a rapid flattening and forming device for tea processing. Background Art
[0002] Tea originated in China. Tea was first used as a sacrificial offering. But since the late Spring and Autumn Period, it has been used as food, developed into a medicinal use in the mid-Western Han Dynasty, and only developed into a high-class court beverage in the late Western Han Dynasty. It was not until after the Western Jin Dynasty that it became popular among the people as an ordinary beverage. The earliest discovered remains of artificially cultivated tea are in the Tianluoshan site in Yuyao, Zhejiang, with a history of more than 6,000 years. Drinking tea began in China. The leaves are leathery, oblong or elliptical, and can be directly brewed with boiling water. They are divided into six categories according to the variety, production method and product shape. According to the season of picking, it can be divided into spring tea, summer tea, autumn tea and winter tea.
[0003] The processing procedures of ordinary tea are sunning green, shaking green, cooling green, fixing, cutting and rolling, initial baking, wrapping and rolling, re-baking, and drying. But for teas such as Longjing or Taiping Houkui, there is one more procedure, which is flattening and forming.
[0004] However, the flattening and forming device in the prior art flattens tea through a pressure roller. The amount of tea flattened and formed by this method is small, and the tea flattened and formed by this method is easy to bend and is easily crushed during flattening and forming. Therefore, the utility model proposes a rapid flattening and forming device for tea processing to solve the above problems. Summary of the Utility Model
[0005] The purpose of the utility model is to solve the shortcomings that the flattening and forming device in the prior art flattens tea through a pressure roller, the amount of tea flattened and formed by this method is small, and the tea flattened and formed by this method is easy to bend and is easily crushed during flattening and forming, and to propose a rapid flattening and forming device for tea processing.
[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0007] A rapid flattening and forming device for tea processing, comprising
[0008] A housing;
[0009] A first conveyor, which is fixedly installed on the inner wall of the housing;
[0010] Mounting frames, the number of the mounting frames is two, and both of the two mounting frames are inside the housing;
[0011] Driving frames, the number of the driving frames is two, the two driving frames are respectively fixedly installed on the tops of the two mounting frames, and both of the two driving frames extend outside the housing;
[0012] A connecting frame, with the left and right sides of the connecting frame fixedly connected to the approaching sides of two driving frames respectively;
[0013] A connecting plate, with the left and right sides of the connecting plate fixedly connected to the approaching sides of two mounting frames respectively;
[0014] A positioning mechanism and an adjusting mechanism, with the positioning mechanism cooperating with the adjusting mechanism and the connecting frame respectively;
[0015] A flattening mechanism, which includes: two second conveyors and eight fitting rollers:
[0016] The two second conveyors are respectively fixedly installed inside two mounting frames. The two fitting rollers at the upper position are respectively rotatably connected inside the two mounting frames. The six iron rollers at the lower position are all rotatably connected to the inner wall of the housing. The fitting rollers at the lower position are in sliding contact with the first conveyor, and the fitting rollers at the upper position are in sliding contact with the second conveyor.
[0017] As a preferred solution of the present utility model, the positioning mechanism includes: a mating frame, a positioning disk, a positioning frame, and an unlocking frame;
[0018] The mating frame is slidably connected to the front side of the connecting frame. The mating frame is fixedly connected to the positioning disk. The positioning frame is fixedly connected to the unlocking frame, and the positioning frame cooperates with the positioning disk.
[0019] As a preferred solution of the present utility model, the adjusting mechanism includes: a sliding block and a telescopic rod;
[0020] The telescopic rod is rotatably connected to the top of the housing. The bottom end of the telescopic rod is rotatably connected to the sliding block. The sliding block is slidably connected to the top of the connecting plate.
[0021] As a preferred solution of the present utility model, a spring is fixedly installed on the right side of the positioning frame. A fixed block is fixedly installed on the right side of the spring. The fixed block is fixedly installed on the front side of the telescopic rod.
[0022] As a preferred solution of the present utility model, a plurality of positioning grooves arranged at equal intervals are formed on the outer side of the positioning disk. A positioning block is fixedly installed on the positioning frame. The outer side of the positioning block is detachably clamped with the inner wall of the positioning groove.
[0023] As a preferred solution of the present utility model, a horizontal sliding groove is formed on the front side of the connecting frame. The rear side of the mating frame is slidably connected to the inner wall of the horizontal sliding groove.
[0024] Beneficial effects:
[0025] 1. After the positioning frame meshes with the positioning disk, the positioning frame can connect the positioning disk and the telescopic rod, blocking the rotation of the positioning disk on the telescopic rod, so that the telescopic rod cannot rotate at the rear side of the positioning disk, and the telescopic rod cannot rotate on the top of the housing, and the positions of the driving plate and the mounting frame cannot be controlled, so as to position the positions of the driving plate and the mounting frame, and stably use the second conveyor on the mounting frame;
[0026] 2. After the unlocking frame is pulled, the unlocking frame can drive the positioning frame to disengage from the positioning disk, unlocking the telescopic rod, and the telescopic rod can be freely rotated, so that the telescopic rod can drive the connecting plate to move by pulling or pressing through the sliding block, so that the connecting plate can drive the mounting frame and the second conveyor to move, so as to use the second conveyor to flatten the tea leaves. When the mounting frame moves, it can drive the driving frame to move downward, the driving frame drives the connecting frame and the matching frame to descend, and the matching frame drives the telescopic rod to contract, so as to cooperate with the positioning frame and the positioning disk to position the telescopic rod at any time;
[0027] In the present utility model: by adjusting the heights of the two mounting frames inside the housing, the distance between the two second conveyors at the upper position and the first conveyor can be adjusted, and the tea leaves on the first conveyor can be flattened and formed. And through a plurality of fitting rollers, the first conveyor and the second conveyor can be stably fitted with the tea leaves, strengthening the flattening of the tea leaves. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 is the front view of the present utility model;
[0029] Figure 2 is the three-dimensional view of the present utility model;
[0030] Figure 3 is the attached Figure 1 enlarged view of A in the present utility model;
[0031] Figure 4 is the attached Figure 1 enlarged view of B in the present utility model.
[0032] In the figure: 1. Housing; 2. First conveyor; 3. Mounting frame; 4. Second conveyor; 5. Driving frame; 6. Connecting frame; 7. Connecting plate; 8. Sliding block; 9. Telescopic rod; 10. Matching frame; 11. Positioning disk; 12. Positioning frame; 13. Spring; 14. Fixed block; 15. Unlocking frame; 16. Fitting roller. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0033] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments.
[0034] Embodiment
[0035] Reference Figures 1 - 4 , a rapid flattening and forming device for tea processing, comprising
[0036] Housing 1;
[0037] The first conveyor 2 is fixedly installed on the inner wall of the housing 1;
[0038] The mounting frames 3, the number of the mounting frames 3 is two, and the two mounting frames 3 are both inside the housing 1;
[0039] The driving frames 5, the number of the driving frames 5 is two, the two driving frames 5 are respectively fixedly installed on the tops of the two mounting frames 3, and the two driving frames 5 both extend outside the housing 1;
[0040] The connecting frame 6, the left side and the right side of the connecting frame 6 are respectively fixedly connected to the adjacent sides of the two driving frames 5;
[0041] The connecting plates 7, the left side and the right side of the connecting plates 7 are respectively fixedly connected to the adjacent sides of the two mounting frames 3;
[0042] The positioning mechanism and the adjusting mechanism, the positioning mechanism is respectively matched with the adjusting mechanism and the connecting frame 6;
[0043] The flattening mechanism, the flattening mechanism includes: two second conveyors 4 and eight fitting rollers 16:
[0044] The two second conveyors 4 are respectively fixedly installed inside the two mounting frames 3, the two fitting rollers 16 at the upper position are respectively rotatably connected inside the two mounting frames 3, the six iron rods at the lower position are all rotatably connected to the inner wall of the housing 1, the fitting rollers 16 at the lower position are in sliding contact with the first conveyor 2, and the fitting rollers 16 at the upper position are in sliding contact with the second conveyor 4.
[0045] With the above structure: by adjusting the height of the two mounting frames 3 inside the housing 1, the distance between the two second conveyors 4 at the upper position and the first conveyor 2 can be adjusted, the tea on the first conveyor 2 can be flattened and formed, and through the multiple fitting rollers 16, the first conveyor 2 and the second conveyor 4 can be stably fitted with the tea, strengthening the flattening of the tea.
[0046] As a preferred solution of the present utility model, the positioning mechanism includes: the mating frame 10, the positioning disk 11, the positioning frame 12, the unlocking frame 15;
[0047] The fitting rack 10 is slidably connected to the front side of the connecting rack 6. The fitting rack 10 is fixedly connected to the positioning disk 11. The positioning rack 12 is fixedly connected to the unlocking rack 15. The positioning rack 12 cooperates with the positioning disk 11. After the positioning rack 12 meshes with the positioning disk 11, the positioning rack 12 can connect the positioning disk 11 and the telescopic rod 9 to block the rotation of the positioning disk 11 on the telescopic rod 9, so that the telescopic rod 9 cannot rotate at the rear side of the positioning disk 11, and the telescopic rod 9 cannot rotate on the top of the housing 1, and thus cannot control the positions of the driving plate and the mounting rack 3, so as to position the positions of the driving plate and the mounting rack 3 and stably use the second conveyor 4 on the mounting rack 3.
[0048] As a preferred solution of the present utility model, the adjusting mechanism includes: a sliding block 8 and a telescopic rod 9;
[0049] The telescopic rod 9 is rotatably connected to the top of the housing 1. The bottom end of the telescopic rod 9 is rotatably connected to the sliding block 8. The sliding block 8 is slidably connected to the top of the connecting plate 7. After the unlocking rack 15 is pulled, the unlocking rack 15 can drive the positioning rack 12 to disengage from the positioning disk 11, realizing the unlocking of the telescopic rod 9, and the telescopic rod 9 can be freely rotated, so that the telescopic rod 9 can drive the connecting plate 7 to move by pulling or pressing through the sliding block 8, so that the connecting plate 7 can drive the mounting rack 3 and the second conveyor 4 to move, so as to use the second conveyor 4 to flatten the tea. When the mounting rack 3 moves, it can drive the driving rack 5 to move downward, and the driving rack 5 drives the connecting rack 6 and the fitting rack 10 to descend, and the fitting rack 10 drives the telescopic rod 9 to contract, so as to cooperate with the positioning rack 12 and the positioning disk 11 to position the telescopic rod 9 at any time.
[0050] As a preferred solution of the present utility model, a spring 13 is fixedly installed on the right side of the positioning rack 12. A fixed block 14 is fixedly installed on the right side of the spring 13. The fixed block 14 is fixedly installed on the front side of the telescopic rod 9.
[0051] As a preferred solution of the present utility model, a plurality of positioning grooves arranged at equal intervals are formed on the outer side of the positioning disk 11. A positioning block is fixedly installed on the positioning rack 12. The outer side of the positioning block is detachably clamped with the inner wall of the positioning groove. After the positioning block is inserted into the inner side of the positioning groove, the positioning block can block the rotation of the telescopic rod 9 on the positioning disk 11, realizing the positioning of the telescopic rod 9.
[0052] As a preferred solution of the present utility model, a horizontal sliding groove is formed on the front side of the connecting rack 6. The rear side of the fitting rack 10 is slidably connected to the inner wall of the horizontal sliding groove. The horizontal sliding groove is used to install the fitting rack 10 to connect the telescopic rod 9 and the connecting rack 6, so that the telescopic rod 9 can be positioned on the connecting rack 6.
[0053] It should be noted that the specific model of the conveyor to be used is selected by those skilled in the relevant art. The above descriptions about the conveyor and the like belong to the prior art and will not be elaborated in this solution.
[0054] The working principle of the present utility model: When it is necessary to flatten the tea leaves, first adjust the height of the two second conveyors 4. First, pull the unlocking frame 15 on the telescopic rod 9. After the unlocking frame 15 is pulled, the unlocking frame 15 can drive the positioning frame 12 to disengage from the positioning disk 11, realizing the unlocking of the telescopic rod 9. Then, the telescopic rod 9 can be freely rotated, so that the telescopic rod 9 can drive the connecting plate 7 to move by pulling or pressing through the sliding block 8, so that the connecting plate 7 can drive the mounting frame 3 and the second conveyor 4 to move, so that the two second conveyors 4 can move to the top of the first conveyor 2 to adjust the flattening degree of the tea leaves. Then, the second conveyor 4 can be used to flatten the tea leaves. When the mounting frame 3 moves, it can drive the driving frame 5 to move downward, and the driving frame 5 drives the connecting frame 6 and the matching frame 10 to descend. The matching frame 10 then drives the telescopic rod 9 to contract to cooperate with the positioning frame 12 and the positioning disk 11 to position the telescopic rod 9 at any time. After the adjustment is completed, release the unlocking frame 15 and the positioning frame 12, so that the positioning frame 12 can engage with the positioning disk 11. After the positioning frame 12 engages with the positioning disk 11, the positioning frame 12 can connect the positioning disk 11 and the telescopic rod 9 to block the rotation of the positioning disk 11 on the telescopic rod 9, so that the telescopic rod 9 cannot rotate at the rear side of the positioning disk 11, and the telescopic rod 9 cannot rotate on the top of the outer shell 1, and the position of the driving plate and the mounting frame 3 cannot be controlled, so as to realize the positioning of the position of the driving plate and the mounting frame 3, and stably use the second conveyor 4 on the mounting frame 3. When the first conveyor 2 and the second conveyor 4 are started and the tea leaves are placed on the top of the first conveyor 2, the second conveyor 4 can flatten and form the tea leaves on the first conveyor 2. And through a plurality of fitting rollers 16, the first conveyor 2 and the second conveyor 4 can be stably fitted with the tea leaves to strengthen the flattening of the tea leaves.
[0055] The above is only a preferred specific embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution of the present utility model and its inventive concept, makes equivalent substitutions or changes, and should be covered by the protection scope of the present utility model.
Claims
1. A rapid flattening and forming device for tea processing, characterized in that, including a housing (1); a first conveyor (2) fixedly installed on the inner wall of the housing (1); mounting frames (3), the number of the mounting frames (3) being two, and both of the two mounting frames (3) being inside the housing (1); driving frames (5), the number of the driving frames (5) being two, and the two driving frames (5) being respectively fixedly installed on the tops of the two mounting frames (3), and both of the two driving frames (5) extending outside the housing (1); a connecting frame (6) whose left side and right side are respectively fixedly connected to the closer sides of the two driving frames (5); a connecting plate (7) whose left side and right side are respectively fixedly connected to the closer sides of the two mounting frames (3); a positioning mechanism and an adjusting mechanism, the positioning mechanism being respectively matched with the adjusting mechanism and the connecting frame (6); a flattening mechanism, the flattening mechanism including: two second conveyors (4) and eight fitting rollers (16): the two second conveyors (4) are respectively fixedly installed inside the two mounting frames (3), the two fitting rollers (16) at the upper position are respectively rotatably connected inside the two mounting frames (3), the six iron rollers at the lower position are all rotatably connected to the inner wall of the housing (1), and the fitting rollers (16) at the lower position are in sliding contact with the first conveyor (2), and the fitting rollers (16) at the upper position are in sliding contact with the second conveyor (4).
2. The rapid flattening and forming device for tea processing according to claim 1, wherein The positioning mechanism includes: a mating frame (10), a positioning disk (11), a positioning frame (12), and an unlocking frame (15); the mating frame (10) is slidably connected to the front side of the connecting frame (6), the mating frame (10) is fixedly connected to the positioning disk (11), the positioning frame (12) is fixedly connected to the unlocking frame (15), and the positioning frame (12) is matched with the positioning disk (11).
3. A rapid flattening and forming device for tea processing according to claim 1, characterized in that, The adjusting mechanism includes: a sliding block (8) and a telescopic rod (9); the telescopic rod (9) is rotatably connected to the top of the housing (1), the bottom end of the telescopic rod (9) is rotatably connected to the sliding block (8), and the sliding block (8) is slidably connected to the top of the connecting plate (7).
4. The rapid flattening and forming device for tea processing according to claim 2, wherein, A spring (13) is fixedly installed on the right side of the positioning frame (12), a fixing block (14) is fixedly installed on the right side of the spring (13), and the fixing block (14) is fixedly installed on the front side of the telescopic rod (9).
5. The quick flattening and forming device for tea processing according to claim 2, wherein, A plurality of positioning grooves arranged at equal intervals are formed on the outer side of the positioning disk (11), a positioning block is fixedly installed on the positioning frame (12), and the outer side of the positioning block is detachably clamped with the inner wall of the positioning groove.
6. The rapid flattening and forming device for tea processing according to claim 2, characterized in that, A horizontal sliding groove is formed on the front side of the connecting frame (6), and the rear side of the mating frame (10) is slidably connected to the inner wall of the horizontal sliding groove.