Pelletizing device for nitro-compound fertilizer

By designing a nitro composite fertilizer granulation device with granulation and drying functions, the problem of transport and drying in the existing technology is solved, efficient integrated operation is achieved, and production efficiency and compound fertilizer quality are improved.

CN223069462UActive Publication Date: 2025-07-08HENAN DUNBEI AGRICULTURAL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422259080.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-14
Publication Date
2025-07-08
Estimated Expiration
2034-09-14

AI Technical Summary

Technical Problem

After the granulation is completed, the existing granulator needs to transfer the fertilizer to the drying equipment for drying. The production process is cumbersome and the process is long, resulting in particles with low production efficiency and high humidity that are prone to sticking, affecting the quality of compound fertilizers.

Method used

A nitro composite fertilizer granulation device with granulation and drying functions is designed. Long strips of fertilizer are formed through an extrusion device, cut into granules, and dried using heating pipes and vibrating devices during the transportation process, and accelerated drying with a fan.

Benefits of technology

The integrated operation of granulation and drying is achieved, production efficiency is improved, particles are prevented, and the production quality of compound fertilizers is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of compound fertilizer production, and discloses a nitro-compound fertilizer granulating device which comprises a processing box, a feed port and a discharge port are respectively formed in two sides of the processing box, a granulating plate is detachably mounted in the processing box, granulating holes are formed in the granulating plate, and the feed port is communicated with the discharge port. An inclined conveying plate is slidably mounted in the processing box, fertilizer on the granulating plate is squeezed downwards through the squeezing device, the fertilizer is made to be in a long strip shape through granulating holes, then the long-strip-shaped fertilizer is sheared into particles through the shearing device, and the particles fall onto the conveying plate. Finally, a heating pipe and a vibration device are used for driving the fertilizer on a conveying plate to be conveyed to a discharging opening and drying the fertilizer at the same time, the integration degree is high, the time that the fertilizer stays on the conveying plate can be longer through a fan arranged on one side of the processing box, and therefore the drying efficiency is improved, and the drying effect is improved; the fertilizer is prevented from being adhered to the conveying plate.
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Description

Technical Field

[0001] The utility model relates to the technical field of compound fertilizer production, in particular to a granulating device for nitro compound fertilizer. Background Art

[0002] Compound fertilizer plays a very important role in agricultural production. The quality of compound fertilizer directly affects the yield of crops. At present, the amino acid method of compound fertilizer production process has become the mainstream production process widely adopted by many compound fertilizer companies. Granulator is an indispensable equipment in the production process of compound fertilizer. It is mainly used to granulate finished or semi-finished fertilizers to meet product quality requirements.

[0003] After granulation is completed, the granulator in the prior art needs to transfer the fertilizer to a drying device for drying. The production process is complicated and the production process is long. The transportation process between multiple processes is time-consuming and labor-intensive, thereby reducing the production efficiency of compound fertilizers. In particular, if the granulation is not dried in time after completion, the particles with high humidity are prone to adhesion, which in turn affects the quality of compound fertilizer production and has a low degree of integration. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides a granulating device for nitro compound fertilizer, which has the advantages of granulating and drying fertilizers and solves the problems raised in the above-mentioned background technology.

[0005] The utility model provides the following technical scheme: a granulation device for nitro compound fertilizer, comprising a processing box, wherein both sides of the processing box are respectively provided with a feed port and a discharge port, a granulation plate is detachably installed in the processing box, the granulation plate is provided with granulation holes, an inclined conveying plate is slidably installed inside the processing box, the conveying plate is provided with small holes, heating pipes are arranged on both sides of the inner wall of the processing box, the heating pipes are located below the conveying plate, an extrusion device is arranged on the top of the processing box, a shearing device is arranged inside the processing box, and a vibration device is arranged at the bottom inside the processing box.

[0006] Preferably, T-slots are provided on both sides of the inner wall of the processing box, T-slots are fixedly installed on both sides of the granulation plate, two T-slots are slidably installed in the two T-slots respectively, one side of the granulation plate passes through one side of the processing box, and three fixing plates are fixedly installed on the granulation plate passing through one side of the processing box, one side of the three fixing plates are threadedly installed with bolts, and one end of the bolts threadedly passes through one side of the processing box.

[0007] Preferably, the extrusion device includes two mounting plates symmetrically and fixedly installed on the top of the processing box. A rotating shaft is rotatably installed between the two mounting plates. A first motor is arranged on one side of one of the mounting plates. One end of the rotating shaft penetrates through the mounting plate and is fixedly connected to the output shaft of the first motor. A T-shaped rod is sleeved on the outer surface of the rotating shaft. The bottom end of the T-shaped rod penetrates through the top of the processing box and extends into the interior of the processing box. A pressing plate is slidably installed in the processing box, and the upper plate surface of the pressing plate is movably connected to the bottom end of the T-shaped rod.

[0008] Preferably, the shearing device includes a second motor arranged on one side of the processing box. One side of the inner wall of the processing box is rotatably installed with a rotating rod. One end of the rotating rod penetrates through one side of the processing box and is fixedly connected to the output shaft of the second motor. Two connecting plates are fixedly installed on the side of the processing box opposite to the rotating rod. A protective box is fixedly installed at the opposite ends of the two connecting plates and the rotating rod. One end of the rotating rod rotatably penetrates through the protective box and extends into its interior. A vertical driving shaft is rotatably inserted into the top of the protective box. A blade is fixedly sleeved on the outer surface of the top end of the driving shaft. A driving bevel gear is fixedly installed at one end of the rotating rod located inside the protective box. A driven bevel gear is fixedly installed at the bottom end of the driving shaft. The driving bevel gear and the driven bevel gear are both located inside the protective box, and the driving bevel gear meshes with the driven bevel gear.

[0009] Preferably, the vibration device includes a third motor arranged at the bottom of the interior of the processing box. A rotating plate is fixedly installed on the output shaft of the third motor. The rotating plate is circular. The upper plate surface of the rotating plate is evenly provided with bumps. An arc surface is constructed at one corner of each bump. Four vertical support rods are fixedly installed on the lower plate surface of the conveying plate. The lengths of the four support rods are different. The bottom ends of the four support rods are all provided with pulleys. The outer surface of the pulley is in contact with the upper plate surface of the rotating plate.

[0010] Preferably, three mounting grooves are evenly opened on one side of the processing box. Mounting cylinders are fixedly installed in the three mounting grooves. Fans are arranged in the three mounting cylinders.

[0011] Compared with the prior art, the utility model has the following beneficial effects:

[0012] 1. The fertilizer on the granulation plate is extruded downward by the extrusion device, so that the fertilizer forms a strip shape through the granulation holes. Then, the shearing device is used to shear the strip-shaped fertilizer into granular shape and drop it onto the conveying plate. Finally, the fertilizer on the conveying plate is driven to the discharge port by the heating tube and the vibration device while the fertilizer is dried. The integration degree is high.

[0013] 2. The fan installed on one side of the processing box can keep the fertilizer on the conveying plate for a longer time, thus accelerating the drying efficiency and improving the drying effect, and preventing the fertilizer from sticking to the conveying plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0015] Figure 2 It is a three-dimensional structure schematic diagram of the processing box of the present invention;

[0016] Figure 3 For the present invention Figure 1 It is a schematic diagram of the internal structure of the processing box in the present invention;

[0017] Figure 4 For the present invention Figure 1 It is a three-dimensional structure sectional view of the present invention;

[0018] Figure 5 For the present invention Figure 1 It is a plane sectional view of the front view of the present invention.

[0019] In the figure: 1. Processing box; 101. Feed inlet; 102. Discharge outlet; 2. Pelletizing plate; 21. Pelletizing holes; 3. Conveying plate; 4. Heating pipe; 5. Extrusion device; 51. Mounting plate; 52. Rotating shaft; 53. First motor; 54. T-shaped rod; 55. Pressing plate; 6. Shearing device; 61. Second motor; 62. Rotating rod; 63. Connecting plate; 64. Protection box; 65. Driving shaft; 66. Blade; 67. Driving bevel gear; 68. Driven bevel gear; 7. Vibration device; 71. Third motor; 72. Rotating plate; 73. Convex block; 74. Support rod; 75. Pulley; 8. T-shaped groove; 9. T-shaped strip; 10. Fixed plate; 11. Bolt; 12. Installation groove; 13. Installation cylinder; 14. Fan. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0020] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.

[0021] Please refer to Figures 1 - 5, A granulation device for nitro compound fertilizer, comprising a processing box 1. Feed inlets 101 and discharge outlets 102 are respectively opened on both sides of the processing box 1. A granulation plate 2 is detachably installed inside the processing box 1. Granulation holes 21 are opened on the granulation plate 2. An inclined conveying plate 3 is slidably installed inside the processing box 1. Small holes are opened on the conveying plate 3. Heating pipes 4 are arranged on both sides of the inner wall of the processing box 1, and the heating pipes 4 are located below the conveying plate 3. An extrusion device 5 is arranged on the top of the processing box 1. A shearing device 6 is arranged inside the processing box 1. A vibration device 7 is arranged at the bottom inside the processing box 1.

[0022] Please refer to Figures 2 - 3 , T-shaped grooves 8 are opened on both sides of the inner wall of the processing box 1. T-shaped bars 9 are fixedly installed on both sides of the granulation plate 2. The two T-shaped bars 9 are respectively slidably installed in the two T-shaped grooves 8. One side of the granulation plate 2 penetrates through one side of the processing box 1. Three fixing plates 10 are fixedly installed on the side of the granulation plate 2 penetrating through the processing box 1. Bolts 11 are threadedly installed on one side of the three fixing plates 10. One end of the bolt 11 threadedly penetrates through one side of the processing box 1. The arrangement of the T-shaped grooves 8 and the T-shaped bars 9 enables the staff to conveniently disassemble and clean the granulation plate 2. At the same time, it is also convenient to replace the granulation plate 2 with larger or smaller granulation holes 21. The fixing plates 10 and the bolts 11 are used to strengthen the fixation of the granulation plate 2 and prevent the granulation plate 2 from sliding out of the processing box 1.

[0023] Please refer to Figure 1 and Figure 3 , The extrusion device 5 includes two mounting plates 51 symmetrically and fixedly installed on the top of the processing box 1. A rotating shaft 52 is rotatably installed between the two mounting plates 51. A first motor 53 is arranged on one side of one of the mounting plates 51. One end of the rotating shaft 52 penetrates through the mounting plate 51 and is fixedly connected to the output shaft of the first motor 53. A T-shaped rod 54 is sleeved on the outer surface of the rotating shaft 52. The bottom end of the T-shaped rod 54 penetrates through the top of the processing box 1 and extends into the inside of the processing box 1. A pressing plate 55 is slidably installed inside the processing box 1. The upper plate surface of the pressing plate 55 is movably connected to the bottom end of the T-shaped rod 54.

[0024] Please refer to Figure 1 、 Figure 3 and Figure 4, the shearing device 6 includes a second motor 61 disposed on one side of the processing box 1. One side of the inner wall of the processing box 1 is rotatably installed with a rotating rod 62. One end of the rotating rod 62 penetrates through one side of the processing box 1 and is fixedly connected to the output shaft of the second motor 61. On the side of the processing box 1 opposite to the rotating rod 62, two connecting plates 63 are fixedly installed. At the opposite ends of the two connecting plates 63 and the rotating rod 62, a protective box 64 is fixedly installed. One end of the rotating rod 62 rotatably penetrates through the protective box 64 and extends into its interior. A vertical drive shaft 65 is rotatably inserted into the top of the protective box 64. The outer surface of the top end of the drive shaft 65 is fixedly sleeved with a blade 66. One end of the rotating rod 62 located inside the protective box 64 is fixedly installed with a driving bevel gear 67. The bottom end of the drive shaft 65 is fixedly installed with a driven bevel gear 68. The driving bevel gear 67 and the driven bevel gear 68 are both located inside the protective box 64, and the driving bevel gear 67 meshes with the driven bevel gear 68. The protective box 64 can protect the driving bevel gear 67 and the driven bevel gear 68 to prevent fertilizer from jamming the two bevel gears. Moreover, the upper plate surfaces of the two connecting plates 63 are triangular to prevent fertilizer from accumulating on the two connecting plates 63. In addition, the top of the protective box 64 can be designed to be arc-shaped, which can also prevent fertilizer from accumulating on the top of the protective box 64.

[0025] Please refer to Figures 3 - 4 , the vibration device 7 includes a third motor 71 disposed at the bottom inside the processing box 1. The output shaft of the third motor 71 is fixedly installed with a rotating plate 72. The rotating plate 72 is circular. The upper plate surface of the rotating plate 72 is evenly provided with bumps 73. The corners of the bumps 73 are all constructed with arc surfaces. Four vertical support rods 74 are fixedly installed on the lower plate surface of the conveying plate 3. The lengths of the four support rods 74 are different. The bottom ends of the four support rods 74 are all provided with pulleys 75. The outer surface of the pulley 75 is in contact with the upper plate surface of the rotating plate 72.

[0026] Please refer to Figure 2 , Figure 3 and Figure 5 , three installation slots 12 are evenly opened on one side of the processing box 1. Installation cylinders 13 are fixedly installed in the three installation slots 12. Fans 14 are arranged in the three installation cylinders 13. The fans 14 are used to improve the drying efficiency of the fertilizer. At the same time, the wind generated by the fans 14 can make the fertilizer stay on the conveying plate 3 for a longer time, thereby improving the drying effect.

[0027] Working principle: When in use, pour the finished fertilizer into the processing box 1 through the feed inlet 101. The fertilizer falls on the granulation plate 2. Then start the first motor 53. The output shaft of the first motor 53 drives the rotating shaft 52 to rotate, thereby driving the T-shaped rod 54 sleeved on the rotating shaft 52 to continuously move up and down, and then driving the pressing plate 55 inside the processing box 1 to continuously move up and down, so that the pressing plate 55 squeezes the fertilizer on the granulation plate 2. The squeezed fertilizer forms a strip shape through the granulation holes 21. At this time, start the second motor 61. The output shaft of the second motor 61 drives the rotating rod 62 to rotate. The rotation of the rotating rod 62 drives the driving bevel gear 67 to rotate. Since the driving bevel gear 67 meshes with the driven bevel gear 68, when the driving bevel gear 67 rotates, it drives the driven bevel gear 68 to rotate synchronously, thereby driving the drive shaft 65 to rotate, and then driving the blade 66 to continuously rotate, so that the blade 66 shears the fertilizer extruded from the granulation holes 21, cutting the strip-shaped fertilizer into granular shape. The cut granular fertilizer falls onto the conveying plate 3 under the action of gravity. At this time, start the heating pipe 4 and the third motor 71. The heat generated by the heating pipe 4 continuously rises and passes through the small holes opened on the conveying plate 3, so as to contact the fertilizer and dry it. The output shaft of the third motor 71 drives the rotating plate 72 to rotate. The rotation of the rotating plate 72 drives the convex block 73 arranged on its upper surface to rotate synchronously. When the arc surface of the convex block 73 contacts the pulley 75, it will push the pulley 75 to move upward for a certain distance, thereby pushing the support rod 74 and the conveying plate 3 to move upward synchronously. When the pulley 75 passes the convex block 73, due to the gravity of the conveying plate 3, the support rod 74 and the pulley 75 itself, the conveying plate 3 moves downward. As the rotating plate 72 continuously rotates, the conveying plate 3 continuously moves up and down, so as to continuously convey the granular fertilizer on its top towards the discharge port 102.

Claims

1. A granulation device for nitro compound fertilizer, comprising a processing box (1), wherein a feed inlet (101) and a discharge outlet (102) are respectively formed on two sides of the processing box (1), and it is characterized in that: A granulation plate (2) is detachably installed in the processing box (1). Granulation holes (21) are formed in the granulation plate (2). An inclined conveying plate (3) is slidably installed inside the processing box (1). Small holes are formed in the conveying plate (3). Heating pipes (4) are arranged on both sides of the inner wall of the processing box (1), and the heating pipes (4) are located below the conveying plate (3). An extrusion device (5) is arranged at the top of the processing box (1), a shearing device (6) is arranged inside the processing box (1), and a vibration device (7) is arranged at the bottom inside the processing box (1).

2. The granulation device for nitro compound fertilizer according to claim 1, wherein: T-shaped grooves (8) are formed on both sides of the inner wall of the processing box (1). T-shaped strips (9) are fixedly installed on both sides of the granulation plate (2). The two T-shaped strips (9) are respectively slidably installed in the two T-shaped grooves (8). One side of the granulation plate (2) penetrates through one side of the processing box (1). Three fixing plates (10) are fixedly installed on the side of the granulation plate (2) penetrating through the processing box (1). Bolts (11) are threadedly installed on one side of each of the three fixing plates (10), and one end of each bolt (11) threadedly penetrates through one side of the processing box (1).

3. The granulation device for nitro compound fertilizer according to claim 1, characterized in that: The extrusion device (5) includes two mounting plates (51) symmetrically and fixedly installed on the top of the processing box (1). A rotating shaft (52) is rotatably installed between the two mounting plates (51). A first motor (53) is arranged on one side of one of the mounting plates (51). One end of the rotating shaft (52) penetrates through the mounting plate (51) and is fixedly connected to the output shaft of the first motor (53). A T-shaped rod (54) is sleeved on the outer surface of the rotating shaft (52). The bottom end of the T-shaped rod (54) penetrates through the top of the processing box (1) and extends into the processing box (1). A pressing plate (55) is slidably installed in the processing box (1), and the upper plate surface of the pressing plate (55) is movably connected to the bottom end of the T-shaped rod (54).

4. A granulation device for nitro compound fertilizer according to claim 1, characterized in that: The shearing device (6) includes a second motor (61) arranged on one side of the processing box (1). One side of the inner wall of the processing box (1) is rotatably installed with a rotating rod (62). One end of the rotating rod (62) penetrates through one side of the processing box (1) and is fixedly connected to the output shaft of the second motor (61). On the side of the processing box (1) opposite to the rotating rod (62), two connecting plates (63) are fixedly installed. At the ends of the two connecting plates (63) opposite to the rotating rod (62), a protective box (64) is fixedly installed. One end of the rotating rod (62) rotatably penetrates through the protective box (64) and extends into its interior. A vertical drive shaft (65) is rotatably inserted into the top of the protective box (64). The outer surface of the top end of the drive shaft (65) is fixedly sleeved with a blade (66). One end of the rotating rod (62) located inside the protective box (64) is fixedly installed with a driving bevel gear (67). The bottom end of the drive shaft (65) is fixedly installed with a driven bevel gear (68). The driving bevel gear (67) and the driven bevel gear (68) are both located inside the protective box (64), and the driving bevel gear (67) meshes with the driven bevel gear (68).

5. The granulation device for nitro compound fertilizer according to claim 1, characterized in that: The vibration device (7) includes a third motor (71) arranged at the bottom inside the processing box (1). The output shaft of the third motor (71) is fixedly installed with a rotating plate (72). The rotating plate (72) is circular. The upper plate surface of the rotating plate (72) is evenly provided with bumps (73). The corners of the bumps (73) are all constructed with arc surfaces. Four vertical support rods (74) are fixedly installed on the lower plate surface of the conveying plate (3). The lengths of the four support rods (74) are different. The bottom ends of the four support rods (74) are all provided with pulleys (75). The outer surface of the pulley (75) is in contact with the upper plate surface of the rotating plate (72).

6. The granulation device for nitro compound fertilizer according to claim 1, characterized in that: Three installation grooves (12) are evenly opened on one side of the processing box (1). Installation cylinders (13) are fixedly installed in the three installation grooves (12). Fans (14) are arranged in the three installation cylinders (13).