Surface spraying device for electric appliance shell machining

By designing the dust collecting mechanism and adjustable nozzle structure of the spraying device, the problem of dust affecting the uniformity of the coating is solved, and the adaptability and spraying effect to different workpieces are improved.

CN223069787UActive Publication Date: 2025-07-08FOSHAN NANHAI MEIERXIN AUTO PARTS CO LTD
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Patent Information

Application Number
CN202422138905.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-02
Publication Date
2025-07-08
Estimated Expiration
2034-09-02

AI Technical Summary

Technical Problem

Existing spraying devices cannot effectively remove dust from the surface of the workpiece, resulting in uneven coating and difficult to adapt to workpieces of different shapes and sizes, affecting the spraying effect.

Method used

A surface spraying device for electrical housing processing is designed, including a spraying chamber, a roller frame, a motor, a spraying mechanism, a dust collection mechanism and a conveyor belt, which can remove dust before spraying, and adjust the nozzle position through multiple control shafts and knobs to adapt to different workpieces.

Benefits of technology

It realizes effective removal of dust on the surface of the workpiece, improves the uniformity and adaptability of the coating, and ensures the uniformity and integrity of the spray.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of electric appliance shell spraying technology, and discloses a surface spraying device for electric appliance shell processing, which comprises a spraying chamber, a motor I is fixed in the center of the top of the spraying chamber, the output end of the motor I is fixedly connected with a spraying mechanism, and the spraying mechanism is used for spraying paint to the surface of a workpiece. A dust outlet hole is formed in the bottom of the rear end of the spraying chamber, supporting frames are fixedly connected to the left end and the right end of the interior of the spraying chamber, compressed air pipes are fixedly connected to the interiors of the supporting frames, and a dust collecting mechanism is fixedly connected to the bottom of the inner side of the spraying chamber and used for collecting dust in air. According to the dust blowing and collecting device, through multi-shaft linkage of the main shaft, the horizontal transverse shaft and the vertical shaft in the spraying chamber, the device can meet the spraying requirements of different types of workpieces, and the spraying precision is improved through dust blowing and collecting operation before spraying.
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Description

Technical Field

[0001] The utility model relates to the technical field of spraying technology for electrical appliance shells, in particular to a surface spraying device for processing electrical appliance shells. Background Art

[0002] A surface spraying device for processing is a device used to apply a coating material to the surface of a workpiece, usually including a spraying system, a control system, etc.;

[0003] A surface spraying device for processing electrical appliance shells is a device specifically designed for surface spraying treatment of electrical appliance shells. Usually, it needs to have the characteristics of high precision, strong adaptability, and environmental protection. Such a surface spraying device can evenly spray anti-corrosion, rust-proof, and aesthetic coatings on the shell. In the production of the shell, it can achieve fine color and texture spraying;

[0004] The existing spraying devices cannot perform dust removal operations on the surface of the workpieces to be processed. Dust may adhere to the surface being sprayed, resulting in uneven and defective coatings, affecting the appearance and performance of the products. Moreover, most spraying devices cannot adapt to workpieces of different shapes and sizes, resulting in over-thick spraying in some areas and insufficient spraying in other areas, affecting the uniformity and integrity of the coatings. For this reason, a surface spraying device for processing electrical appliance shells is proposed to solve the above problems. Summary of the Utility Model

[0005] In order to make up for the above deficiencies, the utility model provides a surface spraying device for processing electrical appliance shells, aiming to improve the low adaptability of the existing spraying devices to different workpieces and the problem of dust on the objects before spraying.

[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0007] A surface spraying device for processing electrical appliance shells includes a spraying chamber. At the bottom of the front end and the rear end of the spraying chamber, roller frames are fixedly connected. At the center of the arc surface of the left rear end of the roller frame, a second motor is fixedly connected. The output end of the second motor is fixedly connected to a driving shaft. The driving shaft is rotatably connected to the top of the roller frame. At the center of the arc top of the right rear end of the roller frame, a driven shaft is rotatably connected. At the center of the top of the spraying chamber, a first motor is fixed. The output end of the first motor is fixedly connected to a spraying mechanism. The spraying mechanism is used to spray the paint onto the surface of the workpiece. An air outlet hole is opened at the bottom of the rear end of the spraying chamber. On both the left and right ends inside the spraying chamber, support frames are fixedly connected. Inside the support frames, compressed air pipes are fixedly connected. The output ends of the compressed air pipes are fixedly connected to air nozzles three. At the bottom inside the spraying chamber, a dust collection mechanism is fixedly connected. The dust collection mechanism is used to collect dust in the air;

[0008] As a further description of the above technical solution:

[0009] The spraying mechanism includes a main shaft, the top of the main shaft is fixedly connected to the output end of the first motor, the bottom of the main shaft is fixedly connected to a first main spray head, the outer surface of the main shaft is slidably connected to a first main connection block at the center near the bottom end, a first knob is threadedly connected to the center of the rear end of the first main connection block, horizontal cross shafts are fixedly connected to the centers of the left and right sides of the first main connection block, secondary connection blocks are slidably connected to the centers of the outer surfaces of the horizontal cross shafts, rotary modules are fixedly connected to the centers of the front ends of the secondary connection blocks, second knobs are threadedly connected to the fronts of the rotary modules, vertical shafts are slidably connected to the centers of the rotary modules, and second secondary spray heads are fixedly connected to the bottom ends of the vertical shafts;

[0010] As a further description of the above technical solution:

[0011] The dust collection mechanism includes a cross-flow fan, the bottom end of the cross-flow fan is fixedly connected to the center of the inner bottom end of the spraying chamber, an electrostatic rod is fixedly connected to the center of the top of the cross-flow fan, the outer surface of the top end of the cross-flow fan is fixedly connected to the bottom end of a dust suction plate, and the outer side of the top end of the dust suction plate is fixedly connected to a support frame;

[0012] As a further description of the above technical solution:

[0013] The driving shaft and the driven shaft are rotationally connected by a conveyor belt, the conveyor belt is a cylindrical conveying device, and the upper part of the conveyor belt penetrates through the spraying chamber;

[0014] As a further description of the above technical solution:

[0015] A third knob is threadedly connected to the center of the rear end of the secondary connection block, and the centers of the left and right sides of the secondary connection block are connected to the horizontal cross shaft by a bushing;

[0016] As a further description of the above technical solution:

[0017] A dust suction plate is fixedly connected to the bottom of the support frames, and the sides of the dust suction plate are fixedly connected to the inside of the spraying chamber;

[0018] As a further description of the above technical solution:

[0019] Doors are rotatably connected to the left and right sides of the center of the front end of the spraying chamber, and handles are fixedly connected to the centers of the adjacent sides of the doors;

[0020] As a further description of the above technical solution:

[0021] The cylindrical structure of the conveyor belt is made of soft rubber material.

[0022] The utility model has the following beneficial effects:

[0023] 1. In the utility model, through the cooperation among multiple control shaft rods, connecting blocks and knobs, the device can flexibly adjust the position of the nozzle, improving the spraying requirements of the device for different workpieces.

[0024] 2. In the utility model, a plurality of air nozzles are arranged at the left and right inlet and outlet positions inside the device, and a dust collection mechanism is arranged at the bottom. When feeding, the floating dust on the surface of the object can be blown off and collected and discharged, and when discharging, the drying of the paint can be accelerated. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 is a three-dimensional schematic diagram of a surface spraying device for processing electrical appliance shells proposed by the utility model;

[0026] Figure 2 is a schematic structural diagram of the upper view structure of a surface spraying device for processing electrical appliance shells proposed by the utility model;

[0027] Figure 3 is Figure 2 a sectional schematic diagram at A-A in

[0028] Figure 4 is a schematic structural diagram of the interior of a spraying chamber of a surface spraying device for processing electrical appliance shells proposed by the utility model;

[0029] Figure 5 is Figure 4 an enlarged view at A in

[0030] Figure 6 is a schematic diagram of the front view unfolded structure of the interior of a spraying chamber of a surface spraying device for processing electrical appliance shells proposed by the utility model;

[0031] Figure 7 is a schematic diagram of the isometric side unfolded structure of the interior of a spraying chamber of a surface spraying device for processing electrical appliance shells proposed by the utility model;

[0032] Figure 8 is Figure 7 an enlarged view at B in

[0033] Legend Explanation:

[0034] 1. Spray booth; 2. First motor; 3. Second motor; 4. Driving shaft; 5. Driven shaft; 6. Roller frame; 7. Conveyor belt; 8. Cross-flow fan; 9. Dust outlet; 10. Support frame; 11. Dust suction plate; 12. Main shaft; 13. Horizontal cross shaft; 14. Vertical shaft; 15. Rotation module; 16. First main connection block; 17. Second secondary connection block; 18. First knob; 19. Second knob; 20. First main spray head; 21. Second secondary spray head; 22. Compressed air pipe; 23. Third air spray head; 24. Electrostatic rod; 25. Third knob; 26. Door panel; 27. Handle. Detailed implementation manner

[0035] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0036] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention; the terms "first", "second", "third" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance. In addition, unless otherwise clearly defined and limited, the terms "installation", "connection", and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.

[0037] Referring to Figures 1 - 4 , an embodiment provided by the present invention: A surface spraying device for processing electrical appliance shells includes a spray booth 1. Roller frames 6 are fixedly connected to the bottoms of the front and rear ends of the spray booth 1. The arc center of the left rear end of the roller frame 6 is fixedly connected to a second motor 3. The output end of the second motor 3 is fixedly connected to a driving shaft 4. The driving shaft 4 is rotatably connected to the top of the roller frame 6. The arc top center of the right rear end of the roller frame 6 is rotatably connected to a driven shaft 5. A first motor 2 is fixed at the center of the top of the spray booth 1. The output end of the first motor 2 is fixedly connected to a spraying mechanism for spraying the paint onto the surface of the workpiece.

[0038] The spraying mechanism includes a main shaft 12. The top of the main shaft 12 is fixedly connected to the output end of the first motor 2. The bottom of the main shaft 12 is fixedly connected to a first main spray head 20. A first main connecting block 16 is slidably connected to the center of the outer surface of the main shaft 12 near the bottom end. A first knob 18 is threadedly connected to the center of the rear end of the first main connecting block 16. Horizontally transverse shafts 13 are fixedly connected to the centers of the left and right sides of the first main connecting block 16. Second secondary connecting blocks 17 are slidably connected to the centers of the outer surfaces of the horizontally transverse shafts 13. Rotating modules 15 are fixedly connected to the centers of the front ends of the second secondary connecting blocks 17. Second knobs 19 are threadedly connected to the front ends of the rotating modules 15. Vertical shafts 14 are slidably connected to the centers of the rotating modules 15. Second secondary spray heads 21 are fixedly connected to the bottom ends of the vertical shafts 14. A third knob 25 is threadedly connected to the center of the rear end of the second secondary connecting block 17. The centers of the left and right sides of the second secondary connecting block 17 are connected to the horizontally transverse shaft 13 by bushings. Multiple groups of connecting blocks are connected to the main shaft 12, the horizontally transverse shafts 13, and the vertical shafts 14 by bushings, which facilitates timely adjustment of the second secondary spray heads 21.

[0039] Refer to Figures 5 - 8 A dust collection mechanism is fixedly connected to the inner bottom of the spraying chamber 1. The dust collection mechanism is used to collect dust in the air. The dust collection mechanism includes a cross-flow fan 8. The bottom end of the cross-flow fan 8 is fixedly connected to the center of the inner bottom of the spraying chamber 1. An electrostatic rod 24 is fixedly connected to the center of the top of the cross-flow fan 8, which is responsible for electrostatically adsorbing dust in the air into the cross-flow fan 8. The outer surface of the top end of the cross-flow fan 8 is fixedly connected to the bottom end of a dust suction plate 11. The outer side of the top end of the dust suction plate 11 is fixedly connected to a support frame 10. A dust outlet hole 9 is opened at the bottom of the rear end of the spraying chamber 1, and the collected dust can pass through the dust outlet hole 9.

[0040] Support frames 10 are fixedly connected to both the left and right ends inside the spraying chamber 1. Compressed air pipes 22 are fixedly connected inside the support frames 10. Air spray heads three 23 are fixedly connected to the output ends of the compressed air pipes 22. The driving shaft 4 and the driven shaft 5 are rotationally connected by a conveyor belt 7. The conveyor belt 7 is a cylindrical conveying device. The cylindrical structure of the conveyor belt 7 is made of soft rubber material. The upper part of the conveyor belt 7 passes through the spraying chamber 1, and the workpiece to be processed passes through the spraying chamber 1 through the conveyor belt 7 to complete the spraying operation.

[0041] Working principle: Before performing a large-volume spraying operation on the workpiece to be processed, first pull the handle 27 of the front door panel 26 of the spraying chamber 1, place the model workpiece on the conveyor belt 7, loosen the first knob 18, adjust the position of the first main connection block 16 on the main shaft 12, and after adjusting to a suitable height for the model workpiece, tighten the first knob 18. Subsequently, adjust the left and right positions of the second secondary connection block 17 on the horizontal cross-axis 13 and the arc of the rotation module 15. After adjusting to the appropriate positions, fix them respectively through the third knob 25 and the second knob 19, close the door panel 26, and turn on the device. When performing the spraying operation, place the workpiece horizontally on the conveyor belt 7. The conveyor belt 7 drives the workpiece from right to left into the spraying chamber 1. First, compressed air is injected into the air spray head three 23 through the compressed air pipe 22 inside the support frame 10 on the left side of the interior and sprayed onto the surface of the workpiece to remove the dust on the surface. The dust is adsorbed by the static electricity rod 24 and then blown into the cross-flow fan 8, and then blown out through the dust outlet hole 9 by the cross-flow fan 8. After passing through the paint sprayed by the first main spray head 20 and the second secondary spray head 21, driven by the conveyor belt 7, the compressed air blown out by the air spray head three 23 in the support frame 10 on the left side accelerates the solidification of the paint.

[0042] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A surface spraying device for processing an electrical appliance housing, comprising a spraying chamber (1), characterized in that: At the bottom of the front end and the rear end of the spraying chamber (1), roller racks (6) are fixedly connected. At the center of the arc surface at the rear end of the left side of the roller rack (6), a second motor (3) is fixedly connected. The output end of the second motor (3) is fixedly connected to a driving shaft (4). The driving shaft (4) is rotatably connected to the top end of the roller rack (6). At the center of the arc top at the rear end of the right side of the roller rack (6), a driven shaft (5) is rotatably connected. At the center of the top of the spraying chamber (1), a first motor (2) is fixed. The output end of the first motor (2) is fixedly connected to a spraying mechanism, and the spraying mechanism is used to spray paint onto the surface of the workpiece. At the bottom of the rear end of the spraying chamber (1), a dust outlet hole (9) is opened. On both the left and right ends inside the spraying chamber (1), support frames (10) are fixedly connected. Inside the support frames (10), compressed air pipes (22) are fixedly connected. The output ends of the compressed air pipes (22) are all fixedly connected to air spray nozzles three (23). At the inner bottom of the spraying chamber (1), a dust collection mechanism is fixedly connected, and the dust collection mechanism is used to collect dust in the air.

2. The surface spraying device for processing an electrical appliance shell according to claim 1, wherein: The spraying mechanism includes a main shaft (12). The top of the main shaft (12) is fixedly connected to the output end of the first motor (2). The bottom of the main shaft (12) is fixedly connected to a main spray nozzle one (20). At the center of the outer surface of the main shaft (12) near the bottom end, a main connecting block one (16) is slidably connected. At the center of the rear end of the main connecting block one (16), a knob one (18) is threadedly connected. At the center of both the left and right sides of the main connecting block one (16), horizontal transverse shafts (13) are fixedly connected. At the center of the outer surface of the horizontal transverse shafts (13), secondary connecting blocks two (17) are slidably connected. At the center of the front end of the secondary connecting blocks two (17), rotating modules (15) are fixedly connected. At the front ends of the rotating modules (15), knobs two (19) are threadedly connected. At the center of the rotating modules (15), vertical shafts (14) are slidably connected. The bottom ends of the vertical shafts (14) are all fixedly connected to secondary spray nozzles two (21).

3. A surface spraying device for processing an electrical appliance shell according to claim 1, characterized in that: The dust collection mechanism includes a cross-flow fan (8). The bottom end of the cross-flow fan (8) is fixedly connected to the center of the inner bottom of the spraying chamber (1). At the center of the top of the cross-flow fan (8), an electrostatic rod (24) is fixedly connected. The outer surface of the top end of the cross-flow fan (8) is fixedly connected to the bottom end of a dust suction plate (11). The outer side of the top end of the dust suction plate (11) is fixedly connected to the support frame (10).

4. The surface spraying device for processing an electrical appliance housing according to claim 1, wherein: The driving shaft (4) and the driven shaft (5) are rotationally connected through a conveyor belt (7). The conveyor belt (7) is a cylindrical conveying device, and the upper part of the conveyor belt (7) penetrates through the spraying chamber (1).

5. The surface spraying device for processing an electrical appliance housing according to claim 2, wherein: At the center of the rear end of the secondary connecting block two (17), a knob three (25) is threadedly connected. The centers of the left and right sides of the secondary connecting block two (17) are sleeved and connected to the horizontal transverse shaft (13).

6. The surface spraying device for processing an electrical appliance housing according to claim 3, wherein: Between the support frames (10), a dust suction plate (11) is fixedly connected near the bottom. The sides of the dust suction plate (11) are all fixedly connected to the inside of the spraying chamber (1).

7. The surface spraying device for processing an electrical appliance housing according to claim 1, characterized in that: On both the left and right sides at the center of the front end of the spraying chamber (1), door panels (26) are rotatably connected, and handles (27) are fixedly connected to the centers of the adjacent sides of the door panels (26).

8. The surface spraying device for processing an electrical appliance housing according to claim 4, wherein: The columnar structure of the conveyor belt (7) is made of soft rubber material.