Photoelectric deviation rectifying device for coating machine

Through ultraviolet laser detection and automatic adjustment of the photoelectric deviation correction device, the problem of uneven glue coating in the coating machine is solved, uniform glue coverage is achieved, and the coating quality is improved.

CN223069829UActive Publication Date: 2025-07-08SUZHOU YANJIAN INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202422135910.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-02
Publication Date
2025-07-08
Estimated Expiration
2034-09-02

AI Technical Summary

Technical Problem

In existing coating machines, manual glue application can easily lead to uneven application of glue, causing protrusions, and transparent glue cannot be corrected by the naked eye.

Method used

The photoelectric deviation correction device is used to emit ultraviolet light using an ultraviolet laser, detect the glue application through the light receiver, and automatically adjust the scraper position to smooth it to ensure that the glue is evenly covered.

Benefits of technology

The uniform application of glue is achieved, the occurrence of protrusions is avoided and the coating quality is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a photoelectric deviation rectifying device for a coating machine, which relates to the field of coating machines and comprises a fixed bottom plate, two supporting columns are fixed at the bottom end of the fixed bottom plate, a sliding rail is fixed at the top ends of the two supporting columns, a glue scraping mechanism is arranged on the sliding rail in a sliding manner, and a base material placing plate is arranged below the glue scraping mechanism. In the actual operation of the utility model, after the base material is flattened by the scraping plate, the base material descends through the retraction of the electric push rod, the ultraviolet laser works and emits ultraviolet light in parallel within an extremely short time, and if the surface of the base material is not blocked by UV glue or bulges, the light receiver in the light receiving groove receives the light, so that the ultraviolet laser can emit the ultraviolet light in parallel within an extremely short time. If no blocking exists, the intensity of the emitted light does not change obviously, so that the irradiation time of the ultraviolet laser can be prolonged, the ultraviolet light is located on the upper surface of the glue, and the glue can be cured.
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Description

Technical Field

[0001] The utility model relates to the field of coating machines, in particular to an optoelectronic deviation rectifying device for coating machines. Background Technique

[0002] Coating machines are mainly used for the surface coating process production of films, papers, etc., mainly to coat a roll of base materials with a specific functional glue, coating, ink, etc. After coating, the colloid is dried in an oven, and then a composite film is used to composite the protective glue layer, and finally wound up to form a semi-finished large roll. A variety of types of glues can be used in coating machines, including water-based glues, solvent-based glues, hot melt glues, and UV glues, etc. UV glues can be cured under the action of ultraviolet rays.

[0003] In the prior art, some coating machines adopt the method of manual glue coating, which is prone to problems such as uneven glue coating and bulges, and because the glue is transparent, the human eye cannot correct errors.

[0004] Therefore, it is very necessary to propose an optoelectronic deviation rectifying device for coating machines to solve the above problems. Content of the Utility Model

[0005] The purpose of the utility model is to provide an optoelectronic deviation rectifying device for coating machines to solve the problems in the prior art that some coating machines adopt the method of manual glue coating, which is prone to problems such as uneven glue coating and bulges, and because the glue is transparent, the human eye cannot correct errors.

[0006] To achieve the above purpose, the utility model provides the following technical solution: An optoelectronic deviation rectifying device for coating machines, including a fixed bottom plate, two support columns are fixed at the bottom end of the fixed bottom plate, a slide rail is fixed at the top ends of the two support columns, a glue scraping mechanism is slidably arranged on the slide rail, a base material placing plate is arranged below the glue scraping mechanism, the bottom end of the base material placing plate is connected with an electric push rod, and the bottom end of the electric push rod is fixed on the fixed bottom plate. A groove is opened at the top end of the base material placing plate, a light groove is opened on the inner wall of one side of the groove, a plurality of ultraviolet lasers are arranged in parallel in the light groove, a light receiving groove is arranged on the inner wall of the other side of the groove, a light receiver is arranged in the light receiving groove, and the light groove and the light receiving groove are parallel and corresponding.

[0007] Preferably, blocking blocks are fixed at both ends of the groove, and a collection box is connected to one end of the base material placing plate.

[0008] Preferably, side panels are fixed at both ends of the slide rail, a lead screw is rotatably connected between the two side panels, a slider is arranged on the lead screw, a threaded hole is arranged on the slider, the threaded hole is in fit connection with the lead screw, a moving block is slidably fitted on the slide rail, and the moving block is fixedly connected with the slider.

[0009] Preferably, the glue scraping mechanism includes a U-shaped plate and a scraping plate. The U-shaped plate is fixed on both sides of the moving block, and the scraping plate is fixed at the bottom end of the U-shaped plate, and the width of the scraping plate is the same as the width of the groove.

[0010] Preferably, a driving motor is fixedly connected to one side of one side panel away from the lead screw, and one end of the lead screw is fixedly connected to the rotating shaft on the driving motor.

[0011] Preferably, a displacement sensor is arranged at the bottom end of the slide rail.

[0012] Preferably, the length of the slide rail is longer than the length of the substrate placement plate, and a substrate is placed between the two blocking blocks.

[0013] Preferably, the length of the slide rail is longer than the length of the substrate placement plate, and a substrate is placed between the two blocking blocks.

[0014] The beneficial technical effect of the present utility model is that: when the substrate is leveled by the scraping plate, the substrate descends through the retraction of the electric push rod. At this time, the ultraviolet laser works and emits ultraviolet light parallelly in a very short time. If there is no UV glue or raised block on the surface of the substrate, the light receiver in the light receiving groove will receive the light at this time. Without obstruction, the intensity of the emitted light does not change significantly, and the irradiation time of the ultraviolet laser can be extended until the light irradiation time reaches the time for the glue to cure. If there are raised blocks on the surface of the substrate due to uneven application of glue, the light will be scattered when blocked by the glue, and the intensity of the light will adaptively decrease with the glue of different transparencies. After the light receiver in the light receiving groove receives the decrease in light intensity, the electric push rod will rise, and the scraping plate will level the surface of the substrate again to play a corrective role.

[0015] The scraping plate moves from one end of the substrate placement plate to the other end, scraping and leveling the upper surface of the substrate in the placement groove, avoiding the accumulation of glue together, and playing a role in evenly covering the surface of the substrate with glue. After the scraping plate finishes moving, the excess glue can be scraped into the interior of the collection box to complete the collection work, avoiding the adhesion of excess glue to the surface of the substrate and generating protrusions. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic structural diagram of a coating machine of the photoelectric deviation correction device of the present utility model.

[0017] Figure 2 It is a schematic structural diagram of the light groove of the present utility model.

[0018] Figure 3 It is a schematic structural diagram of the U-shaped plate of the present utility model.

[0019] Figure 4This is a schematic structural diagram of the squeegee and the light receiving groove of the present utility model.

[0020] In the figure: 1, fixed bottom plate; 2, slide rail; 3, support column; 4, moving block; 5, drive motor; 6, side panel; 7, slider; 8, lead screw; 9, electric push rod; 10, substrate placement plate; 11, groove; 12, light groove; 13, collection box; 14, blocking block; 15, U-shaped plate; 16, squeegee; 17, light receiving groove. Specific embodiments

[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present utility model.

[0022] The present utility model provides an Figure 1 - Figure 4 As shown in the figure, the photoelectric deviation rectifying device for a coating machine includes a fixed bottom plate 1. Two support columns 3 are fixed to the bottom end of the fixed bottom plate 1. A slide rail 2 is fixed to the top ends of the two support columns 3. A glue scraping mechanism is slidably arranged on the slide rail 2. A substrate placement plate 10 is arranged below the glue scraping mechanism. The bottom end of the substrate placement plate 10 is connected to an electric push rod 9. The bottom end of the electric push rod 9 is fixed to the fixed bottom plate 1. Blocking blocks 14 are fixed to both ends in the short side direction of the groove 11. A substrate can be placed between the two blocking blocks 14. By starting the electric push rod 9, the electric push rod 9 can be lowered, facilitating the operator to place the substrate in the groove 11. The two ends of the substrate are blocked by the two blocking blocks 14. After the placement is completed, glue can be manually applied to the substrate. Then, the electric push rod 9 can drive the substrate to rise, and the glue on the substrate can be leveled by the glue scraping mechanism.

[0023] The present utility model uses UV glue for the gluing work.

[0024] A groove 11 is opened at the top end of the substrate placement plate 10. The length of the slide rail 2 is longer than the length of the substrate placement plate 10. One end of the substrate placement plate 10 is connected to a collection box 13.

[0025] Side panels 6 are fixed to both ends of the slide rail 2. A lead screw 8 is rotatably connected between the two side panels 6. A slider 7 is arranged on the lead screw 8. A threaded hole is arranged on the slider 7. The threaded hole is in cooperation connection with the lead screw 8. A moving block 4 is slidably engaged with the slide rail 2. The moving block 4 and the slider 7 are fixedly connected.

[0026] The glue scraping mechanism includes a U-shaped plate 15 and a scraping plate 16. The U-shaped plate 15 is fixed to both sides of the moving block 4, and the scraping plate 16 is fixed to the bottom end of the U-shaped plate 15. Moreover, the width of the scraping plate 16 is the same as the width of the groove 11. One side panel 6 is fixedly connected to a driving motor 5 on the side away from the lead screw 8, and one end of the lead screw 8 is fixedly connected to the rotating shaft on the driving motor 5.

[0027] In the actual operation of the present utility model, after the driving motor 5 is started, it can drive the lead screw 8 to rotate. When the lead screw 8 rotates, the matching slider 7 can move along the length direction of the lead screw 8. While the slider 7 is moving, it drives the corresponding moving block 4 to slide on the slide rail 2. And when the moving block 4 moves, it drives the scraping plate 16 to move. The scraping plate 16 moves from one end of the substrate placement plate 10 to the other end of the substrate placement plate 10, scraping and leveling the upper surface of the substrate in the placement groove 11, preventing the glue from accumulating together, and playing a role in evenly covering the surface of the substrate with glue. The glue used is UV glue. After the scraping plate 16 finishes moving, the excess glue can be scraped into the interior of the collection box 13 to complete the collection work, preventing the excess glue from adhering to the surface of the substrate and generating protrusions.

[0028] A displacement sensor is provided at the bottom end of the slide rail 2, and the displacement sensor can detect the distance between the substrate and the scraping plate 16 in real time.

[0029] A light groove 12 is formed in the inner wall on one side of the groove 11. A plurality of ultraviolet lasers are arranged in parallel in the light groove 12. A light receiving groove 17 is provided in the inner wall on the other side of the groove 11, and a light receiver is arranged in the light receiving groove 17. The light groove 12 and the light receiving groove 17 are parallel and corresponding.

[0030] In the actual operation of the present utility model, after the substrate is leveled by the scraping plate 16, the substrate descends by the retraction of the electric push rod 9. At this time, the ultraviolet laser works and emits ultraviolet light in parallel in a very short time. If there is no UV glue or protrusion on the surface of the substrate to block the light, the light receiver in the light receiving groove 17 will receive the light at this time. Without obstruction, the intensity of the emitted light does not change significantly, and the irradiation time of the ultraviolet laser can be extended so that the ultraviolet light is on the upper surface of the glue to cure the glue. If there are protrusions on the surface of the substrate that block the light due to uneven application of the glue, when there is glue to block the light, the light will be scattered, and the intensity of the light will adaptively decrease with the glue of different transparencies. After the light receiver in the light receiving groove 17 receives the decrease in the light intensity, it controls the electric push rod 9 to rise, and the scraping plate 16 levels the surface of the substrate again to play a corrective role.

Claims

1. An optoelectronic deviation rectifying device for a coating machine, comprising a fixed bottom plate (1). Two support columns (3) are fixed to the bottom end of the fixed bottom plate (1). A slide rail (2) is fixed to the top ends of the two support columns (3). A glue scraping mechanism is slidably arranged on the slide rail (2), characterized in that: A substrate placement plate (10) is provided below the glue scraping mechanism. The bottom end of the substrate placement plate (10) is connected to an electric push rod (9), and the bottom end of the electric push rod (9) is fixed on a fixed bottom plate (1). A groove (11) is formed at the top end of the substrate placement plate (10). A light groove (12) is formed in the inner wall on one side of the groove (11). A plurality of ultraviolet lasers are arranged in parallel in the light groove (12). A light receiving groove (17) is provided on the inner wall on the other side of the groove (11), and a light receiver is arranged in the light receiving groove (17). The light groove (12) and the light receiving groove (17) are parallel and corresponding.

2. The optoelectronic deviation rectifying device for a coating machine according to claim 1, characterized in that: Blocking blocks (14) are fixed at both ends of the groove (11). A collection box (13) is connected to one end of the substrate placement plate (10).

3. The optoelectronic deviation rectifying device for a coating machine according to claim 1, wherein: Side panels (6) are fixed at both ends of the slide rail (2). A lead screw (8) is rotatably connected between the two side panels (6). A slider (7) is arranged on the lead screw (8). A threaded hole is provided on the slider (7), and the threaded hole is in mating connection with the lead screw (8). A moving block (4) is slidably fitted on the slide rail (2), and the moving block (4) is fixedly connected to the slider (7).

4. The optoelectronic deviation rectifying device for a coating machine according to claim 1, wherein: The glue scraping mechanism includes a U-shaped plate (15) and a scraper (16). The U-shaped plate (15) is fixed on both sides of the moving block (4). The scraper (16) is fixed at the bottom end of the U-shaped plate (15), and the width of the scraper (16) is the same as the width of the groove (11).

5. The optoelectronic deviation rectifying device for a coater according to claim 3, characterized in that: A driving motor (5) is fixedly connected to the side of one of the side panels (6) away from the lead screw (8). One end of the lead screw (8) is fixedly connected to the rotating shaft on the driving motor (5).

6. The photoelectric deviation rectifying device for a coating machine according to claim 1, characterized in that: A displacement sensor is provided at the bottom end of the slide rail (2).

7. The optical and electrical deviation rectifying device for a coater according to claim 2, wherein: The length of the slide rail (2) is longer than the length of the substrate placement plate (10). A substrate is placed between the two blocking blocks (14).