Sorting mechanism for waste tobacco shreds and paper scraps
Through the multi-layer screen plate structure and the sorting mechanism of the negative pressure absorber, the problem of mixing tobacco and paper scraps is solved, and efficient separation of tobacco and paper scraps is achieved, improving the sorting quality and purity, ensuring the quality of tobacco and the smooth progress of subsequent processing.
Patent Information
- Application Number
- CN202421973773.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-15
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-08-15
AI Technical Summary
In the current tobacco and paper sorting process, the broken tiny paper scraps are mixed with the tobacco, resulting in poor separation effect, affecting the quality of the recycling tobacco and subsequent processing process.
The multi-layer screen plate structure and a sorting mechanism of the negative pressure absorber pipe are adopted to effectively separate the tobacco and paper scraps through the combination of the screening parts and the absorber. The screening parts adopt multi-layer screen plates, and the screen hole design is differentiated. Screen plate one is used to filter tobacco wires, and screen plate two is used to filter tobacco powder; the absorbent parts collect scattered paper scraps through negative pressure airflow.
It significantly improves the effect and purity of tobacco strip sorting, ensures the quality of tobacco strips, reduces the impurity content, and maintains the physical properties and sensory quality of tobacco strips in subsequent processing.
Smart Images

Figure CN223069894U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tobacco shred sorting, in particular to a sorting mechanism for waste tobacco shreds and paper scraps. Background Technique
[0002] The sorting of waste tobacco shreds and paper scraps refers to the process of effectively separating waste tobacco shreds from paper scraps. This process is usually achieved through physical methods, such as using screening, air classification or optoelectronic sorting and other technical means to distinguish according to the differences in the shape, size, density, color, etc. of tobacco shreds and paper scraps. The purpose of sorting is to improve the recycling rate of tobacco shreds, reduce environmental pollution caused by waste, and ensure that the recycled tobacco shreds can meet the quality standards for reprocessing or use. By optimizing sorting technologies and equipment, as well as implementing standardized operating procedures and quality control measures, the sorting efficiency and accuracy can be further improved, and the maximum utilization of resources can be achieved. In the current sorting process of tobacco shreds and paper scraps, a significant challenge is that the tiny paper scraps after crushing are frequently mixed with tobacco shreds, which greatly weakens the separation effect and becomes the main obstacle to improving the sorting quality and purity. This problem not only affects the quality of the recycled tobacco shreds, but may also have an adverse impact on the subsequent processing process. For this reason, we propose a sorting mechanism for waste tobacco shreds and paper scraps. Content of the Utility Model
[0003] One technical problem to be solved by this application is: in the current sorting process of tobacco shreds and paper scraps, a significant challenge is that the tiny paper scraps after crushing are frequently mixed with tobacco shreds, which greatly weakens the separation effect and becomes the main obstacle to improving the sorting quality and purity. This problem not only affects the quality of the recycled tobacco shreds, but may also have an adverse impact on the subsequent processing process.
[0004] To solve the above technical problem, the embodiment of this application provides a sorting mechanism for waste tobacco shreds and paper scraps, including a sorting machine body, a tobacco shred input device, a tobacco shred cutting device and a recycling bucket, and further includes an absorption pipe, the absorption pipe is located on the sorting machine body, and the absorption pipe is used to separate the fine paper scraps in the tobacco shreds when screening the tobacco shreds and paper scraps; a sorting component, the sorting component is arranged on the sorting machine body, and the absorption pipe is arranged on the sorting component, and the sorting component is used to control the absorption pipe to generate negative pressure during screening to recycle the paper scraps scattered during the vibration screening process.
[0005] In some embodiments, the sorting component includes a screening member arranged on the sorting machine body, the screening member is used to screen the cut waste tobacco shreds, a driving member is arranged on the screening member, the driving member provides power for the operation of the screening member, and an absorption member is arranged on the screening member, and the absorption member drives the absorption pipe to collect the fine paper scraps in the waste tobacco shreds.
[0006] In some embodiments, the screening member includes a mounting frame disposed on the sorting machine body. A first sieve plate is slidably disposed within the mounting frame. A plurality of connecting rods are disposed on one side of the first sieve plate, and a second sieve plate is disposed on the connecting rods. Sieve holes are formed in both the first sieve plate and the second sieve plate, and a plurality of separation blocks are disposed on the first sieve plate.
[0007] In some embodiments, the driving member includes a plurality of rotating shafts rotatably disposed on the mounting frame. Pushing blocks are disposed at both ends of the rotating shafts, and a synchronous pulley is disposed at the end of the rotating shaft. A synchronous belt is disposed on the synchronous pulley. A protective housing is disposed at the position of the synchronous belt on the mounting frame. A driving motor is disposed on the protective housing, and the output end of the driving motor is connected to the rotating shaft. Positioning plates are disposed on both sides of the mounting frame, and a plurality of return springs are disposed on the positioning plates. The return springs are connected to the first sieve plate.
[0008] In some embodiments, the absorbing member includes a plurality of recovery bins disposed on the first sieve plate. A collection bin is disposed on the first sieve plate. The collection bin communicates with the plurality of recovery bins. The recovery bins are connected to absorption tubes. A push rod is disposed on the second sieve plate, and a piston plate is disposed at the end of the push rod. A pneumatic chamber is disposed on the mounting frame. The piston plate and the push rod are slidably connected to the pneumatic chamber. A one-way air outlet valve is disposed on the pneumatic chamber, and a one-way air inlet valve is disposed on the pneumatic chamber. An air guide tube is disposed on the one-way air inlet valve. An isolation chamber is disposed on the collection bin. The isolation chamber communicates with the air guide tube and the collection bin. The air guide tube is a flexible tube.
[0009] In some embodiments, the sieve holes on the first sieve plate are waist-shaped holes.
[0010] In some embodiments, a powder storage bin is disposed on the mounting frame.
[0011] The utility model has at least the following beneficial effects: This sorting mechanism for waste tobacco shreds and paper sheets, when in use, is different from the prior art. The advantage of the sorting mechanism is that it adopts a multi-layer sieve plate structure. The first sieve plate is used for filtering tobacco shreds and has larger sieve holes. The second sieve plate is used for filtering tobacco dust and has smaller sieve holes. This design can effectively separate tobacco shreds from fine shredded cigarette paper and tobacco dust, improving the sorting effect of tobacco shreds. At the same time, the setting of the absorbing member enables the separation of fine paper scraps in the tobacco shreds during the screening process of tobacco shreds, thereby greatly improving the sorting effect of tobacco shreds. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 is a schematic diagram of the overall structure of the utility model;
[0013] Figure 2 is a schematic diagram of the tobacco shred cutting device structure of the utility model;
[0014] Figure 3 Structural schematic diagram of the sorting component of the present utility model;
[0015] Figure 4 The present utility model Figure 3 Structural schematic diagram of the removed installation frame;
[0016] Figure 5 The present utility model Figure 4 Explosion structural schematic diagram;
[0017] Figure 6 The present utility model Figure 5 Structural schematic diagram of another orientation;
[0018] Figure 7 Explosion structural schematic diagram of the absorbent of the present utility model;
[0019] Figure 8 Structural schematic diagram of the second embodiment of the present utility model.
[0020] In the figure: 1, sorting machine body; 2, recovery bucket; 3, tobacco shred input device; 4, tobacco shred cutting device; 5, absorption pipe; 6, sorting component; 7, screening part; 71, installation frame; 72, first sieve plate; 73, connecting rod; 74, second sieve plate; 75, sieve holes; 76, separation block; 8, driving part; 81, rotating shaft; 82, pushing block; 83, driving motor; 84, synchronous belt pulley; 85, synchronous belt; 86, protective shell; 87, positioning plate; 88, return spring; 9, absorbent; 91, recovery bin; 92, collection bin; 93, pushing rod; 94, piston plate; 95, pneumatic bin; 96, one-way air outlet valve; 97, one-way air inlet valve; 98, air guide pipe; 99, isolation bin; 10, powder storage bin. Specific embodiments
[0021] Next, in combination with the drawings in the embodiments of the present utility model, the technical solutions in the embodiments of the present utility model will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present utility model.
[0022] Embodiment 1
[0023] Please refer to Figures 1 - 7 , the present utility model provides a technical solution:
[0024] A sorting mechanism for waste tobacco shreds and paper scraps, comprising a sorting machine body 1, a tobacco shred input device 3, a tobacco shred cutting device 4 and a recycling bin 2, further comprising an absorption pipe 5. The absorption pipe 5 is located on the sorting machine body 1, and is used to separate the fine paper scraps in the tobacco shreds when screening the tobacco shreds and paper scraps.
[0025] A sorting component 6 is arranged on the sorting machine body 1, and the absorption pipe 5 is arranged on the sorting component 6. The sorting component 6 is used to control the absorption pipe 5 to generate negative pressure during screening, so as to recycle the paper scraps scattered during the vibration screening process.
[0026] The sorting component 6 includes a screening part 7 arranged on the sorting machine body 1. The cut waste tobacco shreds are screened by the screening part 7. A driving part 8 is arranged on the screening part 7 to provide power for the operation of the screening part 7. An absorption part 9 is arranged on the screening part 7, and the absorption part 9 drives the absorption pipe 5 to collect the fine paper scraps in the waste tobacco shreds.
[0027] The advantage of arranging the sorting component 6 is that it adopts a multi-layer sieve plate structure. The sieve plate one 72 is used to filter tobacco shreds, and the sieve holes 75 are relatively large. The sieve plate two 74 is used to filter tobacco dust, and the sieve holes 75 are relatively small. This design can effectively separate tobacco shreds from fine shredded cigarette paper and tobacco dust, thereby improving the effect of tobacco shred sorting. Moreover, during the sorting process, the negative pressure in the absorption pipe 5 is used to absorb the fine paper scraps scattered during the tobacco shred screening process, so that they are separated from the tobacco shreds, thereby greatly improving the effect of tobacco shred sorting.
[0028] The screening part 7 includes a mounting frame 71 arranged on the sorting machine body 1. A sieve plate one 72 is slidably arranged in the mounting frame 71. A plurality of connecting rods 73 are arranged on one side of the sieve plate one 72. A sieve plate two 74 is arranged on the connecting rods 73. Sieve holes 75 are formed on both the sieve plate one 72 and the sieve plate two 74. A plurality of separating blocks 76 are arranged on the sieve plate one 72.
[0029] The advantage of arranging the screening part 7 is that it uses a multi-layer sieve plate structure to screen tobacco shreds. The multi-layer sieve plates can realize multi-stage screening of tobacco shreds. Each layer of sieve plate can intercept paper scraps within a certain particle size range. This hierarchical screening method can significantly improve the screening efficiency and ensure the accuracy and reliability of the screening results. At the same time, the arrangement of the separating blocks 76 can quickly disperse the tobacco shreds and paper scraps, improving the screening efficiency.
[0030] The driving member 8 includes a plurality of rotating shafts 81 rotatably arranged on the mounting frame 71. Push blocks 82 are arranged at both ends of the rotating shaft 81. A synchronous pulley 84 is arranged at the end of the rotating shaft 81. A synchronous belt 85 is arranged on the synchronous pulley 84. A protective shell 86 is arranged at the position of the synchronous belt 85 on the mounting frame 71. A driving motor 83 is arranged on the protective shell 86. The output end of the driving motor 83 is connected to the rotating shaft 81. Positioning plates 87 are arranged on both sides of the mounting frame 71. A plurality of return springs 88 are arranged on the positioning plates 87. The return springs 88 are connected to the first sieve plate 72.
[0031] The absorbing member 9 includes a plurality of recovery bins 91 arranged on the first sieve plate 72. A collection bin 92 is arranged on the first sieve plate 72. The collection bin 92 is communicated with the plurality of recovery bins 91. The recovery bins 91 are connected to the absorption tube 5. A push rod 93 is arranged on the second sieve plate 74. A piston plate 94 is arranged at the end of the push rod 93. A pneumatic chamber 95 is arranged on the mounting frame 71. The piston plate 94 and the push rod 93 are slidably connected to the pneumatic chamber 95. A one-way air outlet valve 96 is arranged on the pneumatic chamber 95. A one-way air inlet valve 97 is arranged on the pneumatic chamber 95. An air guide pipe 98 is arranged on the one-way air inlet valve 97. An isolation chamber 99 is arranged on the collection bin 92. The isolation chamber 99 is communicated with the air guide pipe 98 and the collection bin 92. The air guide pipe 98 is a flexible pipe.
[0032] The advantage of arranging the absorbing member 9 is that it can separate the fine paper scraps in the cut tobacco from the cut tobacco through negative pressure air flow. If the fine paper scraps in the cut tobacco are not removed in time, they will exist in the cut tobacco as impurities, affecting the overall quality of the cut tobacco. By absorbing these paper scraps through the air flow, the impurity content in the cut tobacco can be significantly reduced, and the purity of the cut tobacco can be improved.
[0033] The sieve holes 75 on the first sieve plate 72 are waist-shaped holes. During the vibration screening process, the long-strip design of the waist-shaped holes may help reduce the impact force between the cut tobacco and the sieve plate. Compared with circular or square sieve holes 75, the waist-shaped holes may provide a smoother transition path when the cut tobacco passes through, thereby reducing the damage to the cut tobacco structure. Therefore, the design of the waist-shaped holes helps to maintain the integrity and quality of the cut tobacco. By reducing the mechanical damage and fragmentation during the screening process, it can ensure that the cut tobacco maintains good physical properties and sensory qualities during subsequent processing and use.
[0034] In use, the staff first starts the drive motor 83, and then puts the whole waste cigarette into the tobacco input device 3. The waste cigarette is cut by the tobacco cutting device 4 and sent onto the first sieve plate 72. At the same time, the drive motor 83 works to drive the rotating shaft 81 to rotate. The rotation of the rotating shaft 81 drives multiple rotating shafts 81 to rotate synchronously through the synchronous pulley 84 and the synchronous belt 85. Driven by the rotating shaft 81, multiple pushing blocks 82 rotate synchronously and push the first sieve plate 72 and the second sieve plate 74 to move. At the same time, under the push of the positioning plate 87 and the return spring 88, the first sieve plate 72 and the second sieve plate 74 make reciprocating up and down movements, thereby driving the waste tobacco shreds to jump on the first sieve plate 72, so that the tobacco passes through the sieve holes 75 on the first sieve plate 72 and falls onto the second sieve plate 74.
[0035] When the second sieve plate 74 makes reciprocating up and down movements, it drives the push rod 93 and the piston plate 94 to move in the pneumatic chamber 95. When the piston plate 94 rises, a negative pressure is formed in the pneumatic chamber 95, and the paper scraps between the first sieve plate 72 and the second sieve plate 74 follow the air flow into the absorption tube 5 and then enter the collection bin 92 through the recovery bin 91. At the same time, the setting of the one-way air outlet valve 96 and the one-way air inlet valve 97 makes it so that the gas does not re-enter the collection bin 92 when the piston plate 94 descends, and the setting of the isolation chamber 99 makes it so that the paper scraps do not follow the air flow into the pneumatic chamber 95.
[0036] Embodiment 2
[0037] Please refer to Figure 8 , the present invention provides a technical solution:
[0038] Different from Embodiment 1, a powder storage bin 10 is provided on the mounting frame 71. The advantage of setting the powder storage bin 10 is that it can collect the tobacco shreds screened out by the second sieve plate 74, which is convenient for subsequent processing.
[0039] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.
[0040] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. A sorting mechanism for waste tobacco shreds and paper pieces, comprising a sorting machine body (1), a tobacco shred input device (3), a tobacco shred cutting device (4) and a recycling bin (2), characterized in that: It further includes: An absorption tube (5) which is located on the sorting machine body (1) and is used to separate the fine paper scraps in the cut tobacco during the screening of cut tobacco and paper scraps; A sorting component (6) which is arranged on the sorting machine body (1), and the absorption tube (5) is arranged on the sorting component (6). The sorting component (6) is used to control the absorption tube (5) to generate negative pressure during screening to recover the paper scraps scattered during the vibration screening process.
2. The sorting mechanism for waste tobacco shreds and paper pieces according to claim 1, characterized in that: The sorting component (6) includes a screening member (7) arranged on the sorting machine body (1). The cut waste cut tobacco is screened by the screening member (7). A driving member (8) is arranged on the screening member (7) to provide power for the operation of the screening member (7). An absorption member (9) is arranged on the screening member (7) to drive the absorption tube (5) to collect the fine paper scraps in the waste cut tobacco.
3. The sorting mechanism for waste tobacco shreds and paper sheets according to claim 2, wherein: The screening member (7) includes a mounting frame (71) arranged on the sorting machine body (1). A first sieve plate (72) is slidably arranged in the mounting frame (71). A plurality of connecting rods (73) are arranged on one side of the first sieve plate (72). A second sieve plate (74) is arranged on the connecting rods (73). Sieve holes (75) are formed in both the first sieve plate (72) and the second sieve plate (74). A plurality of separation blocks (76) are arranged on the first sieve plate (72).
4. The sorting mechanism for waste tobacco shreds and paper sheets according to claim 3, wherein: The driving member (8) includes a plurality of rotating shafts (81) rotatably arranged on the mounting frame (71). Pushing blocks (82) are arranged at both ends of the rotating shafts (81). Synchronous belt wheels (84) are arranged at the ends of the rotating shafts (81). A synchronous belt (85) is arranged on the synchronous belt wheels (84). A protective shell (86) is arranged at the position of the synchronous belt (85) on the mounting frame (71). A driving motor (83) is arranged on the protective shell (86). The output end of the driving motor (83) is connected to the rotating shaft (81). Positioning plates (87) are arranged on both sides of the mounting frame (71). A plurality of return springs (88) are arranged on the positioning plates (87). The return springs (88) are connected to the first sieve plate (72).
5. The sorting mechanism for waste tobacco shreds and paper sheets according to claim 4, characterized in that: The absorbent member (9) includes a plurality of recovery bins (91) provided on the first sieve plate (72), a collection bin (92) is provided on the first sieve plate (72), the collection bin (92) communicates with the plurality of recovery bins (91), the recovery bins (91) are connected to the absorption tube (5), a push rod (93) is provided on the second sieve plate (74), a piston plate (94) is provided at the end of the push rod (93), a pneumatic bin (95) is provided on the mounting frame (71), the piston plate (94) and the push rod (93) are slidably connected to the pneumatic bin (95), a one-way air outlet valve (96) is provided on the pneumatic bin (95), a one-way air inlet valve (97) is provided on the pneumatic bin (95), a gas guide pipe (98) is provided on the one-way air inlet valve (97), an isolation bin (99) is provided on the collection bin (92), the isolation bin (99) communicates with the gas guide pipe (98) and the collection bin (92), and the gas guide pipe (98) is a flexible hose.
6. The sorting mechanism for waste tobacco shreds and paper sheets according to claim 5, characterized in that: The sieve holes (75) on the first sieve plate (72) are kidney-shaped holes.
7. The sorting mechanism for waste tobacco shreds and paper sheets according to claim 6, characterized in that: A powder storage bin (10) is provided on the mounting frame (71).