Glaze grading screening machine for photovoltaic ceramic production
By introducing multi-stage screen plate vibration and rotation mechanism into the glaze grading screening machine for photovoltaic ceramic production, the problem of doping during glaze grading is solved, and efficient grading and accurate discharge of glaze is achieved.
Patent Information
- Application Number
- CN202421813559.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-30
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-07-30
AI Technical Summary
In the existing photovoltaic ceramic production glaze grading screening machine, small particles are discharged together with large particles when they fail to pass the screen hole, resulting in doping of raw materials of different particles and poor grading effect.
A glaze grading screening machine for photovoltaic ceramic production is designed, using a multi-stage screen plate vibration screening and rotating mechanism, and multi-stage sorting is realized through a vibration mechanism. After the screening is completed, the screen plate is driven to rotate through a rotating mechanism, and the graded glaze is discharged by centrifugal force to avoid doping.
Effective grading of glaze is achieved, doping of glaze at different levels is avoided, and the accuracy and efficiency of grading screening is improved.
Smart Images

Figure CN223069918U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of classification and screening, in particular to a glaze classification and screening machine for photovoltaic ceramic production. Background Art
[0002] A screening machine is a vibrating screening mechanical device that uses the relative movement between bulk materials and the screen surface to allow some particles to pass through and classify materials such as sand and gravel into different grades according to particle size. During the production of photovoltaic ceramics, it can be used to classify and screen the glaze required. Photovoltaic ceramics are made of ceramic materials with special formulas into high-strength ceramics, and ceramic glaze is the glaze for firing ceramics.
[0003] The existing patent "A ore classification and screening machine CN219519572U" discloses "A screening machine body, on the upper surfaces of both sides of the screening machine body, a dust suction frame is fixedly connected. The opposite surfaces of the two dust suction frames are both communicated with the outside and the inside of the dust suction frame is hollow. A partition is fixedly connected to the inner wall of the dust suction frame, and a cavity is formed between the partition and the inner wall of the dust suction frame. A number of through holes are evenly spaced on the partition, a filter screen is fixedly connected to the inner wall of the through hole, an air extraction pipe is fixedly connected to the outer wall of the dust suction frame, one end of the air extraction pipe is communicated with the cavity, and an air extraction pump is fixedly connected to the other end of the air extraction pipe". This screening machine can effectively achieve dust reduction, but during the screening process, small particles reach the discharge port and are discharged together with large particles before passing through the sieve holes into the next stage, resulting in the mixing of raw materials with different particles. Therefore, we provide a glaze classification and screening machine for photovoltaic ceramic production to solve the above problems. Summary of the Utility Model
[0004] I. Technical Problems to be Solved
[0005] The purpose of the present utility model is to make up for the deficiencies of the prior art and provide a glaze classification and screening machine for photovoltaic ceramic production.
[0006] Technical Solutions
[0007] To achieve the above object, the present utility model provides the following technical solutions: A glaze grading and screening machine for photovoltaic ceramic production, including a screening cylinder, an inlet is provided at the top of the screening cylinder, a rotating shaft is rotatably connected inside the screening cylinder, and a plurality of sieve plates are rotatably connected to the outer surface of the rotating shaft. An outlet is provided on the outer surface of the screening cylinder. A baffle covering the outlet is fixedly installed at the edge of the sieve plate. A collecting ring is fixedly sleeved on the outer surface of the screening cylinder at the outlet. A vibration mechanism for vibrating the sieve plate is arranged inside the screening cylinder, and a rotating mechanism for rotating the sieve plate is arranged outside the screening cylinder. The rotating mechanism includes a groove gear ring, the groove gear ring is fixedly sleeved on the bottom edge of the sieve plate, a connection opening is provided on the screening cylinder at the position of the groove gear ring, a gear is slidably connected inside the connection opening, a gearbox is fixedly installed on the outer side of the screening cylinder, a clamping block is fixedly installed at the output end of the gearbox, a telescopic sleeve is arranged above the gearbox, the gear is rotatably connected to the free end of the telescopic sleeve, and the gear is clamped with the clamping block.
[0008] Further, the vibration mechanism includes a lifting cylinder, the lifting cylinder is fixedly installed on the inner bottom wall of the screening cylinder, the rotating shaft is above the lifting cylinder, and a return spring is fixedly installed at the top of the rotating shaft.
[0009] Further, the vibration mechanism includes a motor, the motor is fixedly installed on the inner bottom wall of the screening cylinder, the sieve plate is fixedly connected to the rotating shaft, a connecting plate is fixedly installed at the output end of the motor, a top rod is fixedly installed on the upper surface of the connecting plate, support plates are fixedly installed at both ends of the rotating shaft, the top support plate is elastically connected to the screening cylinder, an extrusion block is fixedly installed below the bottom support plate, and a telescopic positioning column is fixedly installed at the top of the screening cylinder, and the free end of the telescopic positioning column contacts the top support plate.
[0010] Further, a support sleeve is fixedly installed inside the screening cylinder, and the rotating shaft is rotatably connected inside the support sleeve.
[0011] Further, the cross-sectional shape of the sieve plate is a frustum shape, and positioning plates are fixedly connected to both the upper and lower ends of the rotating shaft where the sieve plate is located.
[0012] Further, the number of outlets is multiple, and the multiple outlets are equidistantly distributed.
[0013] Further, the inner bottom wall of the collecting ring is inclined, and the side of the inner bottom wall of the collecting ring close to the outlet is the lowest, and the side far from the outlet is the highest.
[0014] Beneficial effects: Compared with the prior art, the glaze grading and screening machine for photovoltaic ceramic production has the following beneficial effects:
[0015] 1. The utility model realizes multi-stage sorting by placing the glaze into the interior of the screening cylinder through the feed inlet and vibrating the multi-stage sieve plates up and down. During the vibration process, by setting a baffle to cover the discharge port, it can prevent the glaze from being discharged from the discharge port before the grading is completed. When the vibration screening is completed, the sieve plate is driven to rotate by the rotating mechanism. Under the action of centrifugal force, when the baffle does not completely cover the discharge port, the graded glaze is discharged from the discharge port, avoiding the mutual doping of the graded glaze in the prior art.
[0016] 2. The vibration mechanism of the utility model includes a motor. The motor is fixedly installed on the inner bottom wall of the screening cylinder. The sieve plate is fixedly connected to the rotating shaft. The output end of the motor is fixedly installed with a connecting plate. The upper surface of the connecting plate is fixedly installed with a top rod. Both ends of the rotating shaft are fixedly installed with support plates. The support plate at the top is elastically connected to the screening cylinder. A pressing block is fixedly installed below the support plate at the bottom. The top of the screening cylinder is fixedly installed with a telescopic positioning column. The free end of the telescopic positioning column contacts the support plate at the top. Through such a setting, when the telescopic positioning column expands and contacts the support plate, the top rod cannot squeeze the pressing block to move in the vertical direction but drives the sieve plate to move. When the telescopic positioning column contracts and leaves a space for the rotating shaft to move up and down, the top rod squeezes the pressing block to realize the vibration of the sieve plate. Through such a setting, it can realize the switching between driving vibration and driving rotation by using a single device. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is a schematic structural view of the utility model;
[0018] Figure 2 is a half-sectional view of the screening cylinder of the utility model;
[0019] Figure 3 is a schematic view of the rotating mechanism of the utility model;
[0020] Figure 4 is a schematic view of the connection of the rotating shaft of the utility model;
[0021] Figure 5 is a schematic view of the connection of the motor of the utility model.
[0022] In the figure: 1, screening cylinder; 2, feed inlet; 3, rotating shaft; 4, sieve plate; 5, discharge port; 6, baffle; 7, collection ring; 8, vibration mechanism; 9, rotating mechanism; 10, support sleeve; 11, positioning plate; 901, groove gear ring; 902, connection opening; 903, gear; 904, gearbox; 905, clamping block; 906, telescopic sleeve; 811, lifting cylinder; 812, return spring; 821, motor; 822, connecting plate; 823, top rod; 824, support plate; 825, pressing block; 826, telescopic positioning column. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0024] Embodiment 1. As Figures 1-4 shown, the present utility model provides a technical solution: a glaze grading and screening machine for photovoltaic ceramic production includes a screening cylinder 1, a feed inlet 2 is arranged at the top of the screening cylinder 1, a rotating shaft 3 is rotatably connected inside the screening cylinder 1, a plurality of sieve plates 4 are rotatably connected to the outer surface of the rotating shaft 3, a discharge port 5 is opened on the outer surface of the screening cylinder 1, a baffle 6 covering the discharge port 5 is fixedly installed at the edge of the sieve plate 4, a collection ring 7 is fixedly sleeved on the outer surface of the screening cylinder 1 at the discharge port 5, a vibration mechanism 8 for vibrating the sieve plate 4 is arranged inside the screening cylinder 1, and a rotating mechanism for rotating the sieve plate 4 is arranged outside the screening cylinder 1. The rotating mechanism 9 includes a groove gear ring 901, the groove gear ring 901 is fixedly sleeved on the bottom edge of the sieve plate 4, a connection opening 902 is opened on the screening cylinder 1 at the groove gear ring 901, a gear 903 is slidably connected inside the connection opening 902, a gearbox 904 is fixedly installed outside the screening cylinder 1, a clamping block 905 is fixedly installed at the output end of the gearbox 904, a telescopic sleeve 906 is arranged above the gearbox 904, the gear 903 is rotatably connected to the free end of the telescopic sleeve 906, and the gear 903 is clamped with the clamping block 905.
[0025] The vibration mechanism 8 includes a lifting cylinder 811, the lifting cylinder 811 is fixedly installed on the inner bottom wall of the screening cylinder 1, the rotating shaft 3 is located above the lifting cylinder 811, and a return spring 812 is fixedly installed at the top of the rotating shaft 3. Through such a setting, by the up and down movement of the lifting cylinder 811 and in cooperation with the return spring 812, the sieve plate 4 can be vibrated up and down.
[0026] A support sleeve 10 is fixedly installed inside the screening cylinder 1, and the rotating shaft 3 is rotatably connected inside the support sleeve 10. Through such a setting, the rotating shaft 3 can be limited.
[0027] The cross-sectional shape of the sieve plate 4 is a frustum shape, and positioning plates 11 are fixedly connected to both the upper and lower ends of the sieve plate 4 where the rotating shaft 3 is located. Through such a setting, it can be avoided that the screened glaze accumulates concentratedly in the middle.
[0028] The number of the discharge ports 5 is multiple, and the multiple discharge ports 5 are equidistantly distributed. Through such a setting, it is convenient for discharging materials.
[0029] The inner bottom wall of the collecting ring 7 is inclined, with the side of the inner bottom wall of the collecting ring 7 close to the outlet being the lowest and the side far from the outlet being the highest. Such a setting enables the discharged glaze to naturally slide down to the lowest point.
[0030] Based on the above structure,
[0031] Embodiment 2: The vibration mechanism 8 includes a motor 821, which is fixedly installed on the inner bottom wall of the screening cylinder 1. The sieve plate 4 is fixedly connected to the rotating shaft 3. A connecting plate 822 is fixedly installed at the output end of the motor 821, and a top rod 823 is fixedly installed on the upper surface of the connecting plate 822. Support plates 824 are fixedly installed at both ends of the rotating shaft 3. The support plate 824 at the top is elastically connected to the screening cylinder 1, and an extrusion block 825 is fixedly installed below the support plate 824 at the bottom. A telescopic positioning column 826 is fixedly installed at the top of the screening cylinder 1, and the free end of the telescopic positioning column 826 contacts the support plate 824 at the top. With such a setting, when the telescopic positioning column 826 expands and contacts the support plate 824, the top rod 823 cannot squeeze the extrusion block 825 to move in the vertical direction but drives the sieve plate 4 to move. When the telescopic positioning column 826 contracts to leave space for the up and down movement of the rotating shaft 3, the top rod 823 squeezes the extrusion block 825 to realize the vibration of the sieve plate 4. Through such a setting, the switching between driving vibration and driving rotation can be realized by using a single device.
[0032] Working principle: The glaze is placed into the interior of the screening cylinder 1 through the feed port 2, and multi-stage sorting is achieved by setting the multi-stage sieve plates 4 to vibrate up and down. During the vibration process, by setting the baffle 6 to cover the discharge port 5, it can be avoided that the glaze is discharged from the discharge port 5 before the grading is completed. After the vibration screening is completed, the sieve plate 4 is driven to rotate by the rotating mechanism 9. Under the action of centrifugal force, and when the baffle 6 does not completely cover the discharge port 5, the graded glaze is discharged from the discharge port 5, avoiding the mutual doping of the graded glaze in the prior art.
Claims
1. A glaze grading and screening machine for photovoltaic ceramic production, comprising a screening cylinder (1), characterized in that: The top end of the screening cylinder (1) is provided with a feed inlet (2). Inside the screening cylinder (1), a rotating shaft (3) is rotatably connected. On the outer surface of the rotating shaft (3), multiple groups of sieve plates (4) are rotatably connected. On the outer surface of the screening cylinder (1), a discharge port (5) is provided. At the edge of the sieve plate (4), a baffle (6) covering the discharge port (5) is fixedly installed. A collection ring (7) is fixedly sleeved on the outer surface of the screening cylinder (1) at the discharge port (5). Inside the screening cylinder (1), a vibration mechanism (8) for vibrating the sieve plate (4) is provided. Outside the screening cylinder (1), a rotating mechanism (9) for rotating the sieve plate (4) is provided; The rotating mechanism (9) includes a groove gear ring (901). The groove gear ring (901) is fixedly sleeved on the bottom edge of the sieve plate (4). At the position of the groove gear ring (901) on the screening cylinder (1), a connection opening (902) is provided. Inside the connection opening (902), a gear (903) is slidably connected. A gearbox (904) is fixedly installed on the outer side of the screening cylinder (1). At the output end of the gearbox (904), a clamping block (905) is fixedly installed. Above the gearbox (904), a telescopic sleeve (906) is provided. The gear (903) is rotatably connected to the free end of the telescopic sleeve (906). The gear (903) is clamped with the clamping block (905).
2. The glaze grading and screening machine for photovoltaic ceramics production according to claim 1, wherein: The vibration mechanism (8) includes a lifting cylinder (811). The lifting cylinder (811) is fixedly installed on the inner bottom wall of the screening cylinder (1). The rotating shaft (3) is above the lifting cylinder (811). At the top end of the rotating shaft (3), a return spring (812) is fixedly installed.
3. A glaze grading and screening machine for photovoltaic ceramics production according to claim 1, characterized in that: The vibration mechanism (8) includes a motor (821). The motor is fixedly installed on the inner bottom wall of the screening cylinder (1). The sieve plate (4) is fixedly connected to the rotating shaft (3). At the output end of the motor (821), a connecting plate (822) is fixedly installed. On the upper surface of the connecting plate (822), a top rod (823) is fixedly installed. At both ends of the rotating shaft (3), support plates (824) are fixedly installed. The support plate (824) at the top end is elastically connected to the screening cylinder (1). Below the support plate (824) at the bottom end, an extrusion block (825) is fixedly installed. At the top end of the screening cylinder (1), a telescopic positioning column (826) is fixedly installed. The free end of the telescopic positioning column (826) contacts the support plate (824) at the top end.
4. A glaze grading and screening machine for photovoltaic ceramic production according to any one of claims 1-3, characterized in that: Inside the screening cylinder (1), a support sleeve (10) is fixedly installed. The rotating shaft (3) is rotatably connected inside the support sleeve (10).
5. A glaze grading and screening machine for photovoltaic ceramic production according to claim 1, characterized in that: The cross-sectional shape of the sieve plate (4) is a frustum of a cone shape. At both the upper and lower ends of the sieve plate (4) where the rotating shaft (3) is located, positioning plates (11) are fixedly connected.
6. The glaze grading and screening machine for photovoltaic ceramics production according to claim 1, wherein: The number of the discharge ports (5) is multiple, and the multiple discharge ports (5) are equally spaced.
7. A glaze grading and screening machine for photovoltaic ceramic production according to claim 1, characterized in that: The inner bottom wall of the collection ring (7) is inclined. The side of the inner bottom wall of the collection ring (7) close to the outlet is the lowest, and the side far from the outlet is the highest.
Citation Information
Patent Citations
Ore classification screening machine
CN219519572U