Surface cleaning device for machining embossed aluminum plate

Through the combination of blown structure and cleaning components, the problem of impurities residue on the surface of the embossed aluminum plate is solved, and efficient uneven surface cleaning is achieved to meet the needs of high-speed production lines.

CN223069994UActive Publication Date: 2025-07-08JIANGSU KAIHUA ALUMINUM
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Patent Information

Application Number
CN202422110730.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-29
Publication Date
2025-07-08
Estimated Expiration
2034-08-29

AI Technical Summary

Technical Problem

The existing cleaning devices are difficult to thoroughly clean the grooved parts of the embossed aluminum plate surface, resulting in residual impurities, affecting the processing quality, and low cleaning efficiency, making it unable to meet the needs of high-speed continuous production lines.

Method used

The combination of the blown structure, the first cleaning assembly and the second cleaning assembly are adopted, including an elastically abutting arc cleaning block and a flexible cleaning roller structure, and the debris are removed with high-pressure gas, and adaptively match the uneven surface of the embossed aluminum plate to achieve continuous cleaning.

Benefits of technology

The cleaning efficiency of the embossed aluminum plate surface is improved, and it can adapt to the needs of high-speed continuous production lines, ensuring the thorough cleaning of uneven surfaces.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a surface cleaning device for processing an embossed aluminum plate, which comprises a mounting side plate, a plurality of transmission rollers, a compression roller, a blowing structure, a first cleaning assembly and a second cleaning assembly, and is characterized in that the plurality of transmission rollers are rotatably arranged on the mounting side plate; the two compression rollers are respectively arranged on the two adjacent transmission rollers and are respectively connected with the corresponding transmission rollers through meshed gear sets; an embossed aluminum plate is placed on the transmission roller and passes through the space between the compression roller and the transmission roller; the blowing structure is arranged at the feeding end of the conveying roller, and the two blowing ends of the blowing structure are arranged at the upper end and the lower end of an embossed aluminum plate conveying path correspondingly. The first cleaning assembly and the second cleaning assembly are sequentially arranged between the two pressing rollers in the conveying direction. The two cleaning ends of the first cleaning assembly elastically abut against the upper side and the lower side of the embossed aluminum plate. The embossing aluminum plate cleaning device has the advantages that the cleaning effect is good, and the embossing aluminum plate cleaning device is more suitable for high-speed continuous production lines.
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Description

Technical Field

[0001] The utility model relates to the technical field of aluminum plate processing, and particularly relates to a surface cleaning device for embossed aluminum plate processing. Background Art

[0002] During the production and processing of embossed aluminum plates, surface cleaning is an important process. Due to the uneven patterns on the surface of embossed aluminum plates, traditional cleaning methods are difficult to achieve ideal cleaning effects.

[0003] Most of the existing cleaning devices adopt simple brushing methods, which are difficult to thoroughly clean the groove parts on the surface of embossed aluminum plates, and impurities are easily left behind, affecting the quality of subsequent processing. Moreover, the existing cleaning devices have low cleaning efficiency and cannot meet the requirements of high-speed continuous production lines. Content of the Utility Model

[0004] The utility model aims to solve at least one of the technical problems in the above technologies to a certain extent.

[0005] To achieve the above object, a first aspect of the utility model provides a surface cleaning device for embossed aluminum plate processing, including: mounting side plates, transmission rollers, pressing rollers, a blowing structure, a first cleaning component and a second cleaning component. Among them, a plurality of the transmission rollers are rotatably arranged in sequence along the length direction of the mounting side plates; two of the pressing rollers are respectively arranged on two adjacent transmission rollers and are respectively connected to the corresponding transmission rollers through meshing gear sets; the embossed aluminum plate is placed on the transmission rollers and passes between the pressing rollers and the transmission rollers; the blowing structure is arranged at the feeding end of the transmission rollers, and two blowing ends of the blowing structure are respectively arranged at the upper and lower ends of the transmission path of the embossed aluminum plate; the first cleaning component and the second cleaning component are arranged between the two pressing rollers in sequence along the transmission direction; two cleaning ends of the first cleaning component elastically abut against the upper and lower sides of the embossed aluminum plate; the cleaning ends of the two second cleaning components elastically abut against the upper and lower sides of the embossed aluminum plate respectively.

[0006] In addition, the surface cleaning device for embossed aluminum plate processing proposed by the utility model as above may further have the following additional technical features:

[0007] As a further description of the above technical solution: the first cleaning component includes a slide rail, a sliding frame, a tension spring and an arc-shaped cleaning block. Among them, the slide rail is vertically arranged on the mounting side plate; two of the sliding frames are respectively slidably arranged on the slide rail; arc-shaped cleaning blocks are arranged on the opposite surfaces of the two sliding frames; the opposite surfaces of the two sliding frames are respectively connected to the two ends of the slide rail through the tension spring.

[0008] As a further description of the above technical solution: The second cleaning component includes a fixed shaft, a rotating frame, a torsion spring, a connecting plate and a flexible cleaning roller structure. Among them, the fixed shaft is fixedly arranged between the two mounting side plates; one end of the rotating frame is rotatably arranged on the fixed shaft, the connecting plate is arranged on the fixed shaft, the torsion spring is sleeved on the fixed shaft, and both ends of the torsion spring are respectively connected to the connecting plate and the rotating frame; the flexible cleaning roller structure is rotatably arranged at the other end of the rotating frame.

[0009] As a further description of the above technical solution: The flexible cleaning roller structure includes a roller body, mounting blocks and cleaning sponges. Among them, the roller body is rotatably arranged on the rotating frame; a plurality of the mounting blocks are detachably arranged on the roller body at equal angles; a plurality of the cleaning sponges correspond to the plurality of mounting blocks one by one and are respectively arranged on the corresponding mounting blocks.

[0010] As a further description of the above technical solution: A plurality of card slots are opened on the outer circumference of the roller body at equal angles, a plurality of clamping blocks are respectively arranged on the inner walls of the plurality of mounting blocks, the plurality of card slots correspond to the plurality of clamping blocks one by one, and the clamping blocks are clamped in the corresponding card slots and locked by locking bolts.

[0011] As a further description of the above technical solution: The air blowing structure includes a blowing pipe, a connecting pipe and an air pump. Among them, the two blowing pipes are respectively arranged on the upper and lower sides of the transmission path of the embossed aluminum plate and are respectively communicated with the connecting pipe; the air pump is connected to the connecting pipe; wherein, a plurality of air blowing holes are opened on the blowing pipe.

[0012] As a further description of the above technical solution: The gear set includes two meshing gears, one of which is coaxially connected to the pressure roller and the other is connected to the corresponding transmission roller.

[0013] As a further description of the above technical solution: A plurality of the transmission rollers are connected by a transmission chain and driven by a driving motor.

[0014] According to the surface cleaning device for embossed aluminum plate processing of the present utility model, firstly, through the air blowing structure, the debris or other sundries generated by the rolling of the embossed aluminum plate can be blown off first, and then the cleaning ends of the first cleaning component and the second cleaning component are respectively elastically abutted against the embossed aluminum plate, so that the impurities on the uneven surface of the embossed aluminum plate can be removed, ensuring the cleaning effect. In particular, through the flexible cleaning roller structure of the second cleaning component, the uneven surface of the embossed aluminum plate can be adaptively matched; through the continuous cooperation of the air blowing structure, the first cleaning component and the second cleaning component, not only can the cleaning efficiency of the surface of the embossed aluminum plate be improved, but also the requirements of a high-speed continuous production line can be met.

[0015] Additional aspects and advantages of the present utility model will be given in part in the following description, become apparent in part from the following description, or be understood through the practice of the present utility model. Description of the Drawings

[0016] The above-mentioned and / or additional aspects and advantages of the present utility model will become apparent and be readily understood from the following description of the embodiments in conjunction with the drawings, where:

[0017] Figure 1 is a schematic structural diagram of a surface cleaning device for embossed aluminum plate processing according to an embodiment of the present utility model;

[0018] Figure 2 is a schematic internal structural diagram of a surface cleaning device for embossed aluminum plate processing according to an embodiment of the present utility model;

[0019] Figure 3 is a schematic structural diagram of a second cleaning assembly according to an embodiment of the present utility model;

[0020] Figure 4 is an exploded schematic diagram of a flexible cleaning roller structure according to an embodiment of the present utility model;

[0021] Figure 5 is an exploded schematic diagram of a flexible cleaning roller structure according to another embodiment of the present utility model;

[0022] Figure 6 is a schematic structural diagram of a first cleaning assembly according to an embodiment of the present utility model;

[0023] As shown in the figure:

[0024] 100, mounting side plate; 200, transmission roller; 300, pressing roller; 301, gear set; 400, air blowing structure; 500, first cleaning assembly; 510, slide rail; 520, sliding frame; 530, tension spring; 540, arc-shaped cleaning block; 600, second cleaning assembly; 610, fixed shaft; 620, rotating frame; 630, torsion spring; 640, connecting plate; 650, flexible cleaning roller structure; 651, roller body; 6511, card slot; 652, mounting block; 6521, card block; 653, cleaning sponge. Detailed Description of the Embodiments

[0025] Embodiments of the present utility model will be described in detail below. Examples of the embodiments are shown in the drawings, where the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the drawings are exemplary and are intended to explain the present utility model and should not be construed as limiting the present utility model.

[0026] The surface cleaning device for embossed aluminum plate processing according to the embodiments of the present invention will be described below in conjunction with the accompanying drawings.

[0027] As Figure 1 and Figure 2 shown, the surface cleaning device for embossed aluminum plate processing according to the embodiments of the present invention may include mounting side plates 100, conveying rollers 200, pressing rollers 300, a blowing structure 400, a first cleaning assembly 500, and a second cleaning assembly 600.

[0028] Among them, a plurality of conveying rollers 200 are rotatably arranged in sequence along the length direction of the mounting side plates 100.

[0029] Two pressing rollers 300 are respectively arranged on two adjacent conveying rollers 200 and are respectively connected to the corresponding conveying rollers 200 through meshing gear sets 301. The embossed aluminum plate is placed on the conveying rollers 200 and passes between the pressing rollers 300 and the conveying rollers 200.

[0030] It should be noted that the connection mode of the pressing roller 300 and the corresponding conveying roller 200 through the meshing gear set 301 can realize the transmission of the embossed aluminum plate in a biting manner between the pressing roller 300 and the corresponding conveying roller 200, ensuring more stable transmission of the embossed aluminum plate between the two pressing rollers 300.

[0031] The blowing structure 400 is arranged at the feeding end of the conveying rollers 200, and two blowing ends of the blowing structure 400 are respectively arranged at the upper and lower ends of the transmission path of the embossed aluminum plate.

[0032] The first cleaning assembly 500 and the second cleaning assembly 600 are arranged in sequence between the two pressing rollers 300 along the transmission direction. Among them, two cleaning ends of the first cleaning assembly 500 elastically abut against the upper and lower sides of the embossed aluminum plate, and the cleaning ends of the two second cleaning assemblies 600 respectively elastically abut against the upper and lower sides of the embossed aluminum plate.

[0033] Specifically, when the relevant staff cleans the surface of the embossed aluminum plate, first, the embossed aluminum plate is placed at the feeding end of the conveying rollers 200, and the driving of the conveying rollers 200 drives the transmission of the embossed aluminum plate.

[0034] When the embossed aluminum plate is being transmitted, it first passes through the air outlet structure, and then the two blowing ends of the blowing structure 400 blow air on the upper and lower surfaces of the embossed aluminum plate respectively. The high-pressure gas blown out can quickly remove some debris residues caused by the rolling process of the embossed aluminum plate and some sundries with weak adhesion ability.

[0035] Then the embossed aluminum plate passes through the pressing roller 300 along the transmission roller 200. The pressing roller 300 and the corresponding transmission roller 200 transmit the embossed aluminum plate in a biting manner, causing the embossed aluminum plate to continue to be transmitted and successively pass through the first cleaning assembly 500 and the second cleaning assembly 600.

[0036] Since the cleaning ends of the first cleaning assembly 500 and the second cleaning assembly 600 are elastically abutted against the embossed aluminum plate, when the aluminum plate moves under the combined action of the pressing roller 300 and the transmission roller 200, the cleaning ends of the first cleaning assembly 500 and the second cleaning assembly 600 successively clean the surface of the embossed aluminum plate.

[0037] Since the whole process is continuous, it has a high matching degree with the high-speed continuous production line and can achieve efficient and continuous cleaning.

[0038] To clearly illustrate the previous embodiment, in an embodiment of the present utility model, as Figure 6 shown, the first cleaning assembly 500 includes a slide rail 510, a sliding frame 520, a tension spring 530 and an arc-shaped cleaning block 540.

[0039] Among them, the slide rail 510 is vertically arranged on the installation side plate 100. Two sliding frames 520 are respectively slidably arranged on the slide rail 510. Arc-shaped cleaning blocks 540 are arranged on the opposite surfaces of the two sliding frames 520. The opposite surfaces of the two sliding frames 520 are respectively connected to the two ends of the slide rail 510 through tension springs 530.

[0040] It should be noted that the material of the arc-shaped cleaning block 540 can be polycarbonate or polyamide, which has a certain hardness and can scrape or rub the surface of the embossed aluminum plate to remove impurities on the surface of the embossed aluminum plate.

[0041] Specifically, when the embossed aluminum plate passes through the first cleaning assembly 500, the movement of the embossed aluminum plate can push the arc-shaped cleaning blocks 540 at the upper and lower ends outwards, causing the sliding frame 520 to slide on the slide rail 510. The tension spring 530 connected to the sliding frame 520 is deformed by the extrusion action, and the tension spring 530 presses the arc-shaped cleaning block 540 against the surface of the aluminum plate due to the reset action to remove impurities on the surface.

[0042] To clearly illustrate the previous embodiment, in an embodiment of the present utility model, as Figures 3 to 5 shown, the second cleaning assembly 600 includes a fixed shaft 610, a rotating frame 620, a torsion spring 630, a connecting plate 640 and a flexible cleaning roller structure 650.

[0043] Among them, the fixed shaft 610 is fixedly arranged between the two mounting side plates 100. One end of the rotating frame 620 is rotatably arranged on the fixed shaft 610. The connecting plate 640 is arranged on the fixed shaft 610. The torsion spring 630 is sleeved on the fixed shaft 610, and the two ends of the torsion spring 630 are respectively connected to the connecting plate 640 and the rotating frame 620. The flexible cleaning roller structure 650 is rotatably arranged at the other end of the rotating frame 620.

[0044] It should be noted that when the embossed aluminum plate passes through the second cleaning assembly 600, the movement of the embossed aluminum plate pushes up the flexible cleaning roller structure 650 outwards, then the rotating frame 620 rotates, and the torsion spring 630 is twisted. Then, under the reset action of the torsion spring 630, the flexible cleaning roller structure 650 can be pressed tightly against the surface of the embossed aluminum plate.

[0045] As a possible situation, the flexible cleaning roller structure 650 includes a roller body 651, a mounting block 652, and a cleaning sponge 653.

[0046] Among them, the roller body 651 is rotatably arranged on the rotating frame 620. A plurality of mounting blocks 652 are detachably arranged on the roller body 651 at equal angles. A plurality of cleaning sponges 653 correspond to the plurality of mounting blocks 652 one by one and are respectively arranged on the corresponding mounting blocks 652.

[0047] It should be noted that when the cleaning sponge 653 abuts against the embossed aluminum plate, due to the certain deformation ability of the cleaning sponge 653 and the reset action of the torsion spring 630, the cleaning sponge 653 can be adaptively pressed against the uneven surface of the embossed aluminum plate to achieve the cleaning of the uneven surface.

[0048] It can be understood that when the embossed aluminum plate pushes out the flexible roller body 651 structure outwards, first, the embossed aluminum plate squeezes the cleaning sponge 653 and pushes the cleaning sponge 653 and the mounting block 652, so that the entire flexible roller body 651 structure is pushed outwards, realizing the rotation of the rotating frame 620.

[0049] Among them, a plurality of card slots 6511 are equally angled on the outer circle of the roller body 651. The inner walls of a plurality of mounting blocks 652 are respectively provided with clamping blocks 6521. The plurality of card slots 6511 correspond to the plurality of clamping blocks 6521 one by one, and the clamping blocks 6521 are clamped in the corresponding card slots 6511 and locked by locking bolts.

[0050] In an embodiment of the present utility model, the blowing structure 400 includes a blowing pipe, a connecting pipe, and an air pump.

[0051] Among them, two blowing pipes are respectively arranged on the upper and lower sides of the transmission path of the embossed aluminum plate and are respectively communicated with the connecting pipe. The air pump is connected to the connecting pipe. Among them, a plurality of air blowing holes are opened on the blowing pipe.

[0052] It should be noted that the air pump can be a high-pressure air pump, so that the blowing pipe can blow out high-pressure gas, which can improve the cleaning of the surface of the embossed aluminum plate.

[0053] In an embodiment of the present utility model, the gear set 301 includes two meshing gears. One of the gears is coaxially connected to the pressure roller 300, and the other gear is connected to the corresponding transmission roller 200. Then, when the transmission roller 200 rotates, the pressure roller 300 realizes synchronous reverse rotation, realizing the bite-type transmission of the embossed aluminum plate.

[0054] In an embodiment of the present utility model, a plurality of transmission rollers 200 are connected by a transmission chain and driven by a driving motor.

[0055] In summary, for the surface cleaning device for embossed aluminum plate processing according to the embodiment of the present utility model, firstly, through the blowing structure 400, the debris or other sundries generated by the rolling of the embossed aluminum plate can be blown off first. Then, the cleaning ends of the first cleaning component 500 and the second cleaning component 600 are elastically abutted against the embossed aluminum plate respectively, which can remove the impurities on the uneven surface of the embossed aluminum plate, ensuring the cleaning effect. Especially through the flexible cleaning roller structure 650 of the second cleaning component 600, it can adaptively match the uneven surface of the embossed aluminum plate; through the continuous cooperation of the blowing structure 400, the first cleaning component 500 and the second cleaning component 600, not only can the cleaning efficiency of the surface of the embossed aluminum plate be improved, but also the requirements of a high-speed continuous production line can be met.

[0056] In the description of this specification, the terms "first" and "second" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one of these features. In the description of this application, the meaning of "a plurality" is at least two, such as two, three, etc., unless otherwise specifically defined.

[0057] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples", etc. means that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of this application. In this specification, the schematic expressions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described can be combined in a suitable manner in any one or more embodiments or examples. In addition, without contradiction, those skilled in the art can combine and combine the different embodiments or examples described in this specification and the features of different embodiments or examples.

[0058] Although the embodiments of the present application have been shown and described above, it can be understood that the above embodiments are exemplary and should not be construed as limiting the present application. Those of ordinary skill in the art can make changes, modifications, substitutions, and variations to the above embodiments within the scope of the present application.

Claims

1. A surface cleaning device for embossed aluminum plate processing, characterized in that, Comprising: An installation side plate (100), a transmission roller (200), a pressing roller (300), a blowing structure (400), a first cleaning assembly (500) and a second cleaning assembly (600), wherein, A plurality of the transmission rollers (200) are rotatably arranged in sequence along the length direction of the installation side plate (100); Two of the pressing rollers (300) are respectively arranged on two adjacent ones of the transmission rollers (200) and are respectively connected to the corresponding transmission roller (200) through a meshing gear set (301); The embossed aluminum plate is placed on the transmission roller (200) and passes between the pressing roller (300) and the transmission roller (200); The blowing structure (400) is arranged at the feeding end of the transmission roller (200), and two blowing ends of the blowing structure (400) are respectively arranged at the upper and lower ends of the transmission path of the embossed aluminum plate; The first cleaning assembly (500) and the second cleaning assembly (600) are arranged in sequence between the two pressing rollers (300) along the transmission direction; Two cleaning ends of the first cleaning assembly (500) are elastically abutted against the upper and lower sides of the embossed aluminum plate; Cleaning ends of the two second cleaning assemblies (600) are respectively elastically abutted against the upper and lower sides of the embossed aluminum plate.

2. The surface cleaning device for embossed aluminum plate processing according to claim 1, characterized in that, The first cleaning assembly (500) includes a slide rail (510), a sliding frame (520), a tension spring (530) and an arc-shaped cleaning block (540), wherein, The slide rail (510) is vertically arranged on the installation side plate (100); Two of the sliding frames (520) are respectively slidably arranged on the slide rail (510); Arc-shaped cleaning blocks (540) are arranged on opposite surfaces of the two sliding frames (520); Opposite surfaces of the two sliding frames (520) are respectively connected to two ends of the slide rail (510) through the tension spring (530).

3. The surface cleaning device for embossed aluminum plate processing according to claim 1, characterized in that, The second cleaning assembly (600) includes a fixed shaft (610), a rotating frame (620), a torsion spring (630), a connecting plate (640) and a flexible cleaning roller structure (650), wherein, The fixed shaft (610) is fixedly arranged between the two installation side plates (100); One end of the rotating frame (620) is rotatably arranged on the fixed shaft (610), the connecting plate (640) is arranged on the fixed shaft (610), the torsion spring (630) is sleeved on the fixed shaft (610), and two ends of the torsion spring (630) are respectively connected to the connecting plate (640) and the rotating frame (620); The flexible cleaning roller structure (650) is rotatably arranged at the other end of the rotating frame (620).

4. The surface cleaning device for embossed aluminum plate processing according to claim 3, characterized in that, The flexible cleaning roller structure (650) includes a roller body (651), a mounting block (652) and a cleaning sponge (653), wherein, The roller body (651) is rotatably arranged on the rotating frame (620); A plurality of the mounting blocks (652) are detachably arranged on the roller body (651) at equal angles; A plurality of the cleaning sponges (653) correspond to a plurality of the mounting blocks (652) one by one and are respectively arranged on the corresponding mounting blocks (652).

5. The surface cleaning device for embossed aluminum plate processing according to claim 4, characterized in that, A plurality of card slots (6511) are equiangularly formed on the outer circumference of the roller body (651). A plurality of clamping blocks (6521) are respectively arranged on the inner walls of the plurality of mounting blocks (652). The plurality of card slots (6511) correspond to the plurality of clamping blocks (6521) one by one. The clamping blocks (6521) are clamped in the corresponding card slots (6511) and locked by locking bolts.

6. The surface cleaning device for embossed aluminum plate processing according to claim 1, wherein, The air blowing structure (400) includes an air blowing pipe, a connecting pipe and an air pump. Among them, The two air blowing pipes are respectively arranged on the upper and lower sides of the transmission path of the embossed aluminum plate and are respectively communicated with the connecting pipe; The air pump is connected to the connecting pipe; Among them, a plurality of air blowing holes are formed in the air blowing pipe.

7. The surface cleaning device for embossed aluminum plate processing according to claim 1, characterized in that, The gear set (301) includes two meshing gears. One of the gears is coaxially connected to the pressing roller (300), and the other gear is connected to the corresponding transmission roller (200).

8. The surface cleaning device for embossed aluminum plate processing according to claim 1, characterized in that, The plurality of transmission rollers (200) are connected by a transmission chain and driven by a driving motor.