Visual flexible flame cutting equipment for industrial valve body

Abstract

The utility model discloses visual flexible flame cutting equipment for an industrial valve body. The visual flexible flame cutting equipment comprises a gantry truss, a truss manipulator, a cutting robot and a control cabinet, the truss manipulator is connected with the gantry truss; the gantry truss drives the truss manipulator to move; the truss manipulator grabs and drives the valve body to move, and the riser position of the valve body faces downwards; the working end of the cutting robot is connected with a flame gun, and a visual camera is arranged at the position, close to the flame gun, of the cutting robot. And the visual camera and the flame gun are both connected with a controller in the control cabinet. According to the flame cutting equipment, manual operation is omitted, the production efficiency can be improved, and the environment cannot be polluted in the machining process.

Description

Technical Field

[0001] The utility model relates to the technical field of post-treatment of cast valve bodies, and more specifically, to an industrial valve body visual flexible flame cutting system. Background Art

[0002] In the production of cast valve bodies, a multi-variety and small-batch production method is adopted, and there are some problems in the production process:

[0003] (1) At present, when replacing the fixture of the valve body, manual operation is carried out. Such an operation method not only reduces the production efficiency, but also increases the operation intensity of workers;

[0004] (2) Generally, a positioner is configured to cooperate with a robot to cut the valve body. During the processing, the workpiece is placed on the positioner. When cutting the riser, the generated residues and powders will fall inside the valve body and pollute the environment during the operation process.

[0005] Therefore, it is an urgent problem for those skilled in the art to develop an industrial valve body visual flexible flame cutting device that can improve production efficiency and does not pollute the environment. Summary of the Utility Model

[0006] In view of this, the utility model provides an industrial valve body visual flexible flame cutting device that can improve production efficiency and does not pollute the environment.

[0007] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0008] An industrial valve body visual flexible flame cutting device, comprising:

[0009] A gantry truss,

[0010] A truss manipulator, the truss manipulator is connected to the gantry truss, and the gantry truss drives the truss manipulator to move; the truss manipulator grabs and drives the valve body to move, and the riser position of the valve body faces downward;

[0011] A cutting robot, a flame gun is connected to the working end of the cutting robot, and a vision camera is arranged at a position close to the flame gun of the cutting robot;

[0012] A control cabinet, the vision camera and the flame gun are both connected to a controller in the control cabinet.

[0013] The beneficial effect of adopting the above technical solution is that when the valve body in the utility model is processed, the riser faces downward, which can prevent debris from entering the valve body; at the same time, the truss manipulator is used to clamp the valve body and drive the valve body to move, and the vision camera is used to take pictures to determine the cutting path of the riser, which can save manual operation and improve production efficiency.

[0014] Preferably, it further includes a loading table which is located below the gantry truss, and a plurality of valve bodies to be processed are placed on the loading table. The setting of the loading table facilitates the grasping of the valve bodies.

[0015] Preferably, it further includes a gripper library which is located below the gantry truss, and a plurality of fixtures are placed on the gripper library. The setting of the gripper library facilitates the calling of corresponding fixtures.

[0016] Preferably, a chip removal cart is arranged below the flame gun. The chip removal cart can collect the chips generated during the processing, and the worker cleans the chip removal cart regularly.

[0017] Preferably, a cutting room is arranged outside the cutting robot, and the cutting robot, the flame gun, the vision camera and the chip removal cart are all arranged in the cutting room. The setting of the cutting room can confine the chips generated during the cutting process in the cutting room and avoid environmental pollution.

[0018] Preferably, a material inlet is opened at the top of the cutting room, and the truss manipulator drives the valve body to pass through the material inlet and enter the cutting room. The material inlet facilitates the truss manipulator to move the valve body into the cutting room for cutting processing.

[0019] Preferably, the gantry truss includes a transverse frame and a longitudinal frame; the transverse frame is arranged between the two longitudinal frames, and the end of the transverse frame is slidably connected to the longitudinal frame; the truss manipulator is vertically arranged and is slidably connected to the transverse frame.

[0020] It can be seen from the above technical solutions that compared with the prior art, the present utility model discloses an industrial valve body vision flexible flame cutting device, and its beneficial effects are as follows:

[0021] (1) When the valve body in the present utility model is being processed, the riser is downward, which can prevent chips from entering the valve body. At the same time, a cutting room is covered outside the cutting processing position, which can prevent environmental pollution;

[0022] (2) The truss manipulator is used to clamp the valve body and drive the valve body to move, and the vision camera is used to take pictures to determine the cutting path of the riser, which can save manual operation and improve production efficiency. Description of the Drawings

[0023] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings required for use in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only the embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other accompanying drawings can be obtained according to the provided drawings.

[0024] Figure 1 The accompanying drawing is a schematic structural diagram of the flame cutting equipment provided by the present invention;

[0025] Figure 2 The accompanying drawing is a top view of the flame cutting equipment provided by the present invention;

[0026] Figure 3 The accompanying drawing is a schematic internal structure diagram of the flame cutting equipment provided by the present invention;

[0027] Figure 4 The accompanying drawing is provided by the present invention Figure 3 The enlarged structural view of part A.

[0028] Among them, in the figure,

[0029] 1 - Gantry truss;

[0030] 011 - Horizontal frame; 012 - Longitudinal frame;

[0031] 2 - Truss manipulator; 3 - Valve body; 4 - Cutting robot; 5 - Flame gun; 6 - Vision camera; 7 - Control cabinet; 8 - Loading table; 9 - Gripper library; 10 - Chip removal cart; 11 - Cutting room; 12 - Material inlet. Detailed implementation manners

[0032] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention.

[0033] The embodiments of the present invention disclose an industrial valve body vision flexible flame cutting equipment, including:

[0034] Gantry truss 1,

[0035] Truss manipulator 2, the truss manipulator 2 is connected to the gantry truss 1, and the gantry truss 1 drives the truss manipulator 2 to move; the truss manipulator 2 grabs and drives the valve body 3 to move, and the riser position of the valve body 3 faces downward;

[0036] Cutting robot 4, a flame gun 5 is connected to the working end of the cutting robot 4, and a vision camera 6 is arranged at a position of the cutting robot 4 close to the flame gun 5;

[0037] Control cabinet 7, both the vision camera 6 and the flame gun 5 are connected to the controller in the control cabinet 7. The vision camera 6 transmits the captured picture to the controller, and the controller then controls the movement of the cutting robot 4 to drive the flame gun 5 to move for cutting.

[0038] To further optimize the above technical solution, it further includes a loading table 8, the loading table 8 is located below the gantry truss 1, and a plurality of valve bodies 3 to be processed are placed on the loading table 8.

[0039] To further optimize the above technical solution, it further includes a gripper library 9, the gripper library 9 is located below the gantry truss 1, and a plurality of fixtures are placed on the gripper library 9.

[0040] To further optimize the above technical solution, a chip removal vehicle 10 is arranged below the flame gun 5. The chip removal vehicle 10 is located directly below the cutting position and can collect waste slag, etc.

[0041] To further optimize the above technical solution, a cutting room 11 is arranged outside the cutting robot 4, and the cutting robot 4, the flame gun 5, the vision camera 6 and the chip removal vehicle 10 are all arranged in the cutting room 11. The cutting room 11 separates the cutting and processing position from the outside, which can prevent the chips generated during the cutting process from splashing out and polluting the environment.

[0042] To further optimize the above technical solution, a material inlet 12 is opened at the top of the cutting room 11, and the truss manipulator 2 drives the valve body 3 to enter the cutting room 11 through the material inlet 12.

[0043] To further optimize the above technical solution, the gantry truss 1 includes: a transverse frame 011 and a longitudinal frame 012; the transverse frame 011 is arranged between the two longitudinal frames 012, and the end of the transverse frame 011 is slidably connected to the longitudinal frame 012; the truss manipulator 2 is vertically arranged and is slidably connected to the transverse frame 011. Driving motors are arranged on the transverse frame 011, the longitudinal frame 012 and the truss manipulator 2, and the driving motors are connected to the controller to control the corresponding movement of the truss manipulator 2.

[0044] In this specification, each embodiment is described in a progressive manner. The key points of each embodiment are the differences from other embodiments. The same and similar parts among the embodiments can be referred to each other. For the device disclosed in the embodiment, since it corresponds to the method disclosed in the embodiment, the description is relatively simple, and the relevant parts can be referred to the description of the method part.

[0045] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present utility model. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present utility model. Therefore, the present utility model will not be limited to the embodiments shown herein, but rather to the broadest scope consistent with the principles and novel features disclosed herein.

Claims

1. Industrial valve body visual flexible flame cutting equipment, characterized in that Including: Gantry truss (1), Truss manipulator (2), the truss manipulator (2) is connected to the gantry truss (1), and the gantry truss (1) drives the truss manipulator (2) to move; the truss manipulator (2) grabs and drives the valve body (3) to move, and the riser position of the valve body (3) faces downward; Cutting robot (4), a flame gun (5) is connected to the working end of the cutting robot (4), and a vision camera (6) is arranged at a position of the cutting robot (4) close to the flame gun (5); Control cabinet (7), the vision camera (6) and the flame gun (5) are both connected to the controller in the control cabinet (7).

2. The visual flexible flame cutting equipment for industrial valve bodies according to claim 1, wherein It further includes a loading table (8), the loading table (8) is located below the gantry truss (1), and a plurality of valve bodies (3) to be processed are placed on the loading table (8).

3. The visual flexible flame cutting device for industrial valve bodies according to claim 1, characterized in that, It further includes a gripper library (9), the gripper library (9) is located below the gantry truss (1), and a plurality of jigs are placed on the gripper library (9).

4. The visual flexible flame cutting device for industrial valve bodies according to claim 1, wherein, A chip removal cart (10) is arranged below the flame gun (5).

5. The visual flexible flame cutting device for industrial valve bodies according to claim 4, wherein, A cutting room (11) is arranged outside the cutting robot (4), and the cutting robot (4), the flame gun (5), the vision camera (6) and the chip removal cart (10) are all arranged in the cutting room (11).

6. The visual flexible flame cutting device for industrial valve bodies according to claim 5, characterized in that, A material inlet (12) is opened at the top of the cutting room (11), and the truss manipulator (2) drives the valve body (3) to pass through the material inlet (12) and enter the cutting room (11).

7. The visual flexible flame cutting device for industrial valve bodies according to claim 1, wherein, The gantry truss (1) includes: a transverse frame (011) and a longitudinal frame (012); the transverse frame (011) is arranged between the two longitudinal frames (012), and the end of the transverse frame (011) is slidably connected to the longitudinal frame (012); the truss manipulator (2) is vertically arranged and is slidably connected to the transverse frame (011).

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