Fixture for valve element welding

Through the motor and double-head motor driving fixture seat, the problems of limited angle adjustment and low automation of fixture seat in the prior art are solved, and the efficiency of valve core welding is improved.

CN223070823UActive Publication Date: 2025-07-08NINGXIA YINXING ENERGY WUZHONG INSTR FLUID CONTROL CO LT
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Patent Information

Application Number
CN202422349366.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Priority Date
2023-12-14
Filing Date
2024-09-26
Publication Date
2025-07-08
Estimated Expiration
2034-09-26

AI Technical Summary

Technical Problem

The fixture seat angle adjustment of existing valve core welding fixtures is limited, and the degree of automation is not high, which affects welding efficiency.

Method used

The motor, electric push rod and double-head motor drive fixture seat are used for multi-directional angle adjustment, and the electric push rod is combined to achieve automatic separation and closing of the fixture seat, improving the degree of automation of the fixture.

Benefits of technology

The valve core is adjusted and automated fixing is realized, and the welding efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223070823U_ABST
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Abstract

The utility model relates to the technical field of valve cores, in particular to a clamp for valve core welding, which comprises a mounting frame, a first electric push rod is arranged at the bottom of the mounting frame, the output end of the first electric push rod is fixedly connected with a connecting frame, one side of the connecting frame is rotatably connected with a connecting plate, and the bottom of the connecting plate is fixedly connected with an upper clamp seat. The device has the advantages that the motor can drive the two clamp bases to rotate left and right through the first electric push rod, the connecting frame and the connecting plate, the double-head motor can drive the two clamp bases to rotate up and down through the rotating shaft and the connecting plate, and the motor and the double-head motor are matched so that the fixed valve element can be subjected to multidirectional angle adjustment; under the assistance of the second electric push rod, the lower clamp base and the upper clamp base can be automatically separated and automatically folded together, and meanwhile, the first electric push rod can enable the heights of the two clamp bases to be automatically adjusted, so that the working efficiency is improved when the valve element is welded.
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Description

Technical Field

[0001] The utility model relates to the technical field of valve cores, and particularly relates to a fixture for welding valve cores. Background Art

[0002] A valve core is a valve part that enables a valve body to achieve basic functions such as direction control, pressure control, or flow control through its movement. When welding a valve core, it is necessary to fix the valve core with a fixture.

[0003] A fixture for welding a valve core disclosed in Chinese Patent CN219358519U. In this fixture for welding a valve core, the first fixture seat and the second fixture seat can rotate, which is convenient for welding the valve core at different angles and improves the welding efficiency of the valve core. However, while solving problems, this fixture for welding a valve core has the following defects:

[0004] 1. The first fixture seat and the second fixture seat can only be adjusted in angle on the same horizontal plane and cannot rotate up and down, which limits the effective adjustable angle of the first fixture seat and the second fixture seat, making it impossible to weld some angles of the valve core;

[0005] 2. When fixing the valve core and adjusting the heights of the first connecting column and the second connecting column, manual operations by the operator are required, resulting in low automation of the fixture and easily affecting the working efficiency during the welding of the valve core. Summary of the Utility Model

[0006] The purpose of the utility model aims to solve at least one of the technical defects described in the background art.

[0007] Therefore, an object of the utility model is to provide a fixture for welding a valve core, aiming to solve the problems of limited adjustable angles of the first fixture seat and the second fixture seat of the existing fixture for welding a valve core and low overall automation of the fixture.

[0008] To achieve the above object, an embodiment of one aspect of the utility model provides a fixture for welding a valve core, including a mounting frame. A first electric push rod is arranged at the bottom of the mounting frame. The output end of the first electric push rod is fixedly connected with a connecting frame. One side of the connecting frame is rotatably connected with a connecting plate, and the bottom of the connecting plate is fixedly connected with an upper fixture seat.

[0009] Preferably, according to any of the above solutions, a motor is fixedly installed inside the mounting frame. The output end of the motor is fixedly connected with the first electric push rod. The motor can rotate the upper fixture seat through the first electric push rod. At the same time, with the assistance of the first electric push rod, the upper fixture seat can automatically adjust its height, making the overall automation degree of the fixture relatively high.

[0010] Preferably, according to any of the above solutions, a limit ring is fixedly connected to the outside of the first electric push rod. The limit ring is rotatably connected to the inner wall of the installation frame. The limit ring supports the first electric push rod through the installation frame, so that the motor will not be damaged due to the overall weight of the fixture.

[0011] Preferably, according to any of the above solutions, a rotating shaft is fixedly connected to the inner side of the connecting plate. The rotating shaft penetrates through the connecting frame. A double-headed motor is fixedly installed at one end of the rotating shaft. An installation frame is fixedly installed inside the connecting frame. The double-headed motor drives the connecting plate to rotate up and down through the rotating shaft, so that the connecting plate drives the upper fixture seat to rotate up and down. This setting enables the valve core fixed by the fixture seat to rotate up and down, so that the valve core can not only rotate left and right but also rotate up and down, improving the overall welding effect of the valve core.

[0012] Preferably, according to any of the above solutions, a mounting hole is opened at the top of the upper fixture seat. A second electric push rod is fixedly installed inside the mounting hole. The output end of the second electric push rod is fixedly connected to the lower fixture seat. With the assistance of the second electric push rod, the upper fixture seat and the lower fixture seat can be automatically separated, making the operation of fixing the valve core more convenient.

[0013] Preferably, according to any of the above solutions, a limit post is fixedly connected to the top of the lower fixture seat. The limit post is movably connected to the upper fixture seat. When the lower fixture seat moves, the limit post can slide on the upper fixture seat, making the lower fixture seat more stable when moving.

[0014] Compared with the prior art, the advantages and beneficial effects of the present utility model are as follows:

[0015] 1. The motor can drive the two fixture seats to rotate left and right through the first electric push rod, the connecting frame and the connecting plate. The double-headed motor can drive the two fixture seats to rotate up and down through the rotating shaft and the connecting plate. The cooperation of the motor and the double-headed motor can enable the fixed valve core to be adjusted at multiple angles, improving the welding effect when welding the valve core.

[0016] 2. With the assistance of the second electric push rod, the lower fixture seat and the upper fixture seat can be automatically separated and automatically closed together. At the same time, the first electric push rod can automatically adjust the height of the two fixture seats. The setting of the two electric push rods makes the overall automation degree of the fixture higher, improving the working efficiency when welding the valve core.

[0017] The additional aspects and advantages of the present utility model will be partially given in the following description, partially become obvious from the following description, or be understood through the practice of the present utility model. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The above and / or additional aspects and advantages of the present utility model will become apparent and be readily understood from the following description of the embodiments in conjunction with the accompanying drawings, wherein:

[0019] Figure 1 is a schematic structural diagram according to the present utility model;

[0020] Figure 2 is a schematic structural diagram of the upper fixture seat according to the present utility model;

[0021] Figure 3 is a schematic structural diagram of the lower fixture seat according to the present utility model.

[0022] Wherein: 1. mounting frame, 2. first electric push rod, 3. connecting frame, 4. connecting plate, 5. upper fixture seat, 6. motor, 7. limiting ring, 8. rotating shaft, 9. double-headed motor, 10. mounting bracket, 11. mounting hole, 12. second electric push rod, 13. lower fixture seat, 14. limiting post, 15. fixing hole, 16. rubber pad, 17. anti-slip groove. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0023] The embodiments of the present utility model will be described in detail below. The examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to explain the present utility model and should not be construed as limiting the present utility model.

[0024] In the present utility model, unless otherwise clearly defined and limited, the terms "mounting", "connecting", "coupling", "fixing" and other terms should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection or an integral connection; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the internal communication of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0025] As Figures 1-3 shown, a fixture for spool welding in this embodiment includes a mounting frame 1. Mounting holes are provided at the top of the mounting frame 1, and the mounting frame 1 is fixed at a suitable position through the mounting holes by fixing bolts. A first electric push rod 2 is provided at the bottom of the mounting frame 1. The output end of the first electric push rod 2 is fixedly connected to a connecting frame 3. One side of the connecting frame 3 is rotatably connected to a connecting plate 4. The connecting plate 4 can rotate inside the connecting frame 3. The bottom of the connecting plate 4 is fixedly connected to an upper fixture seat 5. When the connecting plate 4 rotates, it drives the upper fixture seat 5 to rotate in the up and down directions.

[0026] Example 1: A motor 6 is fixedly installed inside the mounting frame 1. The output end of the motor 6 is fixedly connected to the first electric push rod 2. An installation plate is fixedly connected inside the mounting frame 1. The motor 6 is installed on the installation plate. At the same time, the output end of the motor 6 penetrates through the installation plate and is connected to the first electric push rod 2. The motor 6 can drive the first electric push rod 2 to rotate, so that the first electric push rod 2 drives the upper fixture seat 5 to rotate left and right.

[0027] Example 2: A limiting ring 7 is fixedly connected to the outside of the first electric push rod 2. The limiting ring 7 is rotatably connected to the inner wall of the mounting frame 1. The limiting ring 7 is connected to the inner wall of the mounting frame 1 through a bearing. When the first electric push rod 2 rotates, the first electric push rod 2 can drive the limiting ring 7 to rotate on the inner wall of the mounting frame 1.

[0028] Example 3: A rotating shaft 8 is fixedly connected to the inner side of the connecting plate 4. The rotating shaft 8 penetrates through the connecting frame 3. One end of the rotating shaft 8 is fixedly installed with a double-headed motor 9. An installation frame 10 is fixedly installed inside the connecting frame 3. When rotating the connecting plate 4, start the double-headed motor 9, so that the double-headed motor 9 drives the connecting plate 4 to automatically rotate through the rotating shaft 8. The installation frame 10 supports the double-headed motor 9, so that the double-headed motor 9 works more stably inside the connecting frame 3.

[0029] Example 4: An installation hole 11 is opened at the top of the upper fixture seat 5. A second electric push rod 12 is fixedly installed inside the installation hole 11. The output end of the second electric push rod 12 is fixedly connected to the lower fixture seat 13. Start the second electric push rod 12, so that the electric push rod 12 pushes the lower fixture seat 13 and causes the lower fixture seat 13 to separate from the upper fixture seat 5.

[0030] Example 5: A limiting post 14 is fixedly connected to the top of the lower fixture seat 13. The limiting post 14 is movably connected to the upper fixture seat 5. When the lower fixture seat 13 moves, the lower fixture seat 13 drives the limiting post 14 to slide inside the upper fixture seat 5.

[0031] Example 6: Fixing holes 15 are opened on one side of both the upper fixture seat 5 and the lower fixture seat 13. A rubber pad 16 is arranged inside the fixing holes 15. Anti-slip grooves 17 are opened on the inner wall of the rubber pad 16. After the upper fixture seat 5 and the lower fixture seat 13 are separated, directly move the valve core into the fixing holes 15. Then start the second electric push rod 12 again, so that the second electric push rod 12 pulls the lower fixture seat 13 and makes the rubber pads 16 on the two fixture seats contact the outside of the valve core.

[0032] The working principle of the present utility model is as follows: When in use, start the second electric push rod 12, so that the second electric push rod 12 pushes the lower fixture seat 13 downward, and then move the valve core into the fixing hole 15. Start the second electric push rod 12 again, so that the upper fixture seat 5 and the lower fixture seat 13 are closed together. At the same time, the rubber pad 16 inside the fixing hole 15 contacts the valve core and fixes the valve core inside the fixing hole 15. When adjusting the welding angle of the valve core, start the motor 6, so that the motor 6 drives the valve core fixed inside the two fixture seats to rotate left and right through the first electric push rod 2, the connecting frame 3 and the connecting plate 4. Then start the double-headed motor 9, so that the double-headed motor 9 drives the connecting plate 4 to rotate up and down through the rotating shaft 8, so that the connecting plate 4 drives the valve core fixed by the two fixture seats to rotate up and down. The cooperation of the motor 6 and the double-headed motor 9 enables the fixed valve core to rotate to a suitable angle for welding. At the same time, the height of the fixed valve core can be adjusted through the first electric push rod 2.

[0033] Compared with the prior art, the present utility model has the following beneficial effects over the prior art:

[0034] 1. When welding the valve core, after the upper fixture seat 5 and the lower fixture seat 13 cooperate to fix the valve core, at this time, the motor 6 drives the first electric push rod 2, so that the first electric push rod 2 drives the two fixture seats to rotate left and right through the connecting frame 3 and the connecting plate 4. When starting the double-headed motor 9, the double-headed motor 9 drives the connecting plate 4 through the rotating shaft 8, so that the connecting plate 4 drives the two fixture seats to rotate up and down. The cooperation of the motor 6 and the double-headed motor 9 enables the valve core fixed inside the fixture seat to be adjusted in angle in multiple directions, improving the welding effect when welding the valve core.

[0035] 2. When fixing the valve core, start the second electric push rod 12, and the second electric push rod 12 pushes the lower fixture seat 13, so that the lower fixture seat 13 is separated from the upper fixture seat 5. Then move the valve core into the fixing hole 15. Push the second electric push rod 12 again, so that the upper fixture seat 5 and the lower fixture seat 13 cooperate to fix the valve core. When adjusting the height of the fixed valve core, directly drive the first electric push rod 2. To sum up, when fixing the valve core and adjusting the height of the valve core, the fixture can complete automatically, making the overall automation degree of the fixture relatively high, and at the same time improving the working efficiency when welding the valve core.

Claims

1. A fixture for spool welding, characterized in that, It includes an installation frame (1), a first electric push rod (2) is arranged at the bottom of the installation frame (1), the output end of the first electric push rod (2) is fixedly connected with a connection frame (3), one side of the connection frame (3) is rotatably connected with a connection plate (4), and the bottom of the connection plate (4) is fixedly connected with an upper fixture seat (5).

2. The fixture for spool welding according to claim 1, characterized in that, A motor (6) is fixedly installed inside the installation frame (1), and the output end of the motor (6) is fixedly connected with the first electric push rod (2).

3. The fixture for spool welding according to claim 1, characterized in that, A limiting ring (7) is fixedly connected to the outside of the first electric push rod (2), and the limiting ring (7) is rotatably connected to the inner wall of the installation frame (1).

4. The fixture for spool welding according to claim 1, characterized in that A rotating shaft (8) is fixedly connected to the inner side of the connection plate (4), the rotating shaft (8) penetrates through the connection frame (3), a double-headed motor (9) is fixedly installed at one end of the rotating shaft (8), and an installation bracket (10) is fixedly installed inside the connection frame (3).

5. The fixture for spool welding according to claim 1, characterized in that, An installation hole (11) is formed at the top of the upper fixture seat (5), a second electric push rod (12) is fixedly installed inside the installation hole (11), and the output end of the second electric push rod (12) is fixedly connected with a lower fixture seat (13).

6. The fixture for spool welding according to claim 5, characterized in that, A limiting column (14) is fixedly connected to the top of the lower fixture seat (13), and the limiting column (14) is movably connected with the upper fixture seat (5).

7. The fixture for spool welding according to claim 5, wherein Fixing holes (15) are formed on one side of both the upper fixture seat (5) and the lower fixture seat (13), a rubber pad (16) is arranged inside the fixing holes (15), and anti-slip grooves (17) are formed on the inner wall of the rubber pad (16).

Citation Information

Patent Citations

  • Fixture for valve element welding

    CN219358519U