Network filter finished product assembling tool
By designing the finished product assembly tool of network filters, batch assembly is achieved using limit and adsorption components, the problem of low manual assembly efficiency is solved, production efficiency and yield rate are improved, and it is suitable for large-scale production in small factories.
Patent Information
- Application Number
- CN202421876346.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-05
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-08-05
AI Technical Summary
The existing manual assembled network filters have low efficiency, require a large number of operators, and have large quantities of defective products, making it difficult to achieve large-scale production and standardized management.
A finished assembly tool for network filters is designed, including a operating table, limiting assembly and pressing plate. The upper cover is placed in batches through limiting assembly, and the base is adsorbed and pressed to complete the assembly.
It realizes an efficient and fast assembly process, improves yield, reduces personnel demand and training time, and is suitable for large-scale production.
Smart Images

Figure CN223070864U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a production appliance for electronic components, and particularly to an assembly tool for finished network filters. Background Art
[0002] The assembly of finished network filters mainly involves mixing black glue (A glue) and curing agent (B glue) in proportion (AB glue), then dotting the mixture onto the upper cover of the network filter and performing the lid closing process to protect the airtightness and use safety of the internal coil.
[0003] In the workshops of some large manufacturers, the assembly of finished network filters has basically achieved full automation. However, in the workshops of some current small factories, due to reasons such as financial constraints and limited factory area, most of them still mainly rely on manual assembly.
[0004] The existing manual assembly of finished network filters is mainly as follows: assembling one by one manually each time. The method of manually assembling finished network filters one by one requires judging the directions of the base and the upper cover to ensure that the lid closing directions of the base and the upper cover are consistent. At the same time, the humidity of the AB glue needs to be ensured. After single-piece manual assembly, pressing is required to ensure that there are no gaps in the finished product after lid closing.
[0005] The operation steps are relatively cumbersome, the single-piece assembly takes a long time, which is not conducive to large-scale production in the actual production process. At the same time, it has relatively high requirements for the operation quality of personnel and requires long-term professional training. It is more difficult to achieve standardized management based on experience judgment.
[0006] The existing main usage method of manual assembly of finished network filters has low assembly efficiency of finished products, consumes a large number of personnel, requires a long training time for operators, has a large number of defective products in the assembly of finished products, wastes a large amount of AB glue raw materials and the upper covers of network filters, is not conducive to standardized operation and large-scale production, and easily causes backlogs in the shipment of finished network filters, resulting in a high work-in-process, and cannot meet the production requirements of cooperation partners. Summary of the Utility Model
[0007] Aiming at the technical problems of low efficiency, the need for a large number of operators, and a large quantity of defective products in the single-piece manual assembly of finished network filters, the utility model provides an assembly tool for finished network filters, which has the advantages of high efficiency, speed, and high qualified product rate.
[0008] The technical solution of the utility model is as follows:
[0009] An assembly tool for finished network filters, comprising:
[0010] An operation table, the top of which has a working surface with a planar structure;
[0011] The limiting component is arranged on the working surface at the top of the operating table. It has a positioning surface extending in a straight line direction and a limiting surface perpendicular to the positioning surface, and the limiting surface is perpendicularly connected to the positioning surface.
[0012] The pressing plate is strip-shaped, and an adsorption component is arranged on one side of the pressing plate.
[0013] Optionally, the limiting component includes:
[0014] The baffle is arranged on the working surface;
[0015] The positioning block is arranged on the working surface. One end of the positioning block abuts against one end of the baffle, and the positioning block and the baffle form an L-shaped structure;
[0016] Wherein, the limiting surface is located on the baffle, and the positioning surface is located on the positioning block.
[0017] Optionally, the length of the pressing plate is greater than the length of the baffle, and the width of the pressing plate is equal to the length of the network filter.
[0018] Optionally, the adsorption component includes:
[0019] The magnetic strip is arranged on the pressing plate and is arranged along the length direction of the pressing plate.
[0020] Optionally, it further includes:
[0021] The side plate is arranged on the side of the pressing plate. The side plate and the pressing plate form a strip-shaped structure with an L-shaped end face. The side plate protrudes from one side of the pressing plate and extends towards the side face of the pressing plate where the magnetic strip is located.
[0022] Optionally, multiple magnetic strips are arranged in parallel on the pressing plate.
[0023] Optionally, the pressing plate has a groove, and the magnetic strip is arranged in the groove, and the top surface of the magnetic strip is flush with the top surface of the pressing plate.
[0024] Optionally, it further includes:
[0025] The pressing strip has a length greater than or equal to the length of the pressing plate and can be slidably placed on the working surface.
[0026] Compared with the prior art, the beneficial effects of the present utility model are:
[0027] During the use process, first place all the upper covers on the working surface of the operating table, and make the side faces of all the upper covers that need to be combined with the base face upwards. At the same time, arrange all the upper covers neatly, then push the neatly arranged upper covers to the limiting surface, and press all the upper covers tightly against the positioning surface from the side, so as to realize the batch placement of all the upper covers.
[0028] Then arrange all the bases in the same formation on the working surface, then lift all the bases by the adsorption components on the pressing plate, and finally press all the bases onto all the upper covers to complete the installation.
[0029] Through this technical solution, the assembly of several finished network filters can be completed at one time, which has the advantages of high efficiency and convenience. At the same time, by pressing all the bases with the pressing plate, the yield rate can be improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present application. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0031] Figure 1 It is a structural schematic diagram of the present utility model (including the upper cover);
[0032] Figure 2 It is a structural schematic diagram of the pressing plate (including the base);
[0033] Figure 3 It is a three-dimensional structural schematic diagram of the pressing plate.
[0034] 10. Operating table; 11. Working surface;
[0035] 20. Limiting component; 21. Positioning surface; 22. Limiting surface; 23. Baffle; 24. Positioning block;
[0036] 30. Pressing plate;
[0037] 40. Adsorption component; 41. Magnetic strip;
[0038] 51. Upper cover; 52. Base;
[0039] 60. Pressure strip. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0040] In the following, only some exemplary embodiments are simply described. As those skilled in the art can recognize, the described embodiments can be modified in various different ways without departing from the spirit or scope of the present utility model. Therefore, the drawings and the description are considered to be exemplary in nature rather than restrictive.
[0041] The following disclosure provides many different embodiments or examples for implementing different structures of the present utility model. To simplify the disclosure of the present utility model, components and settings of specific examples are described below. Of course, they are merely examples and are not intended to limit the present utility model. In addition, the present utility model may repeat reference numerals and / or reference letters in different examples. Such repetition is for the purpose of simplification and clarity and does not itself indicate the relationship between various embodiments and / or settings discussed. In addition, the present utility model provides examples of various specific processes and materials, but those of ordinary skill in the art may be aware of the application of other processes and / or the use of other materials.
[0042] The embodiments of the present utility model will be described in detail below with reference to the accompanying drawings.
[0043] Embodiment:
[0044] See Figures 1 - 3 , this embodiment discloses an assembly tool for a finished network filter, including an operating table 10, a limiting component 20, and a pressing plate 30. Specifically, the top surface of the operating table 10 is a flat surface, and this flat surface is a working surface 11, and generally the working surface 11 is on a horizontal plane.
[0045] The limiting component 20 is arranged on the working surface 11. The limiting component 20 has a positioning surface 21 and a limiting surface 22 extending in a straight line direction. Among them, both the positioning surface 21 and the limiting surface 22 are perpendicular to the working surface 11, and one end of the positioning surface 21 is perpendicularly intersecting with one end of the limiting surface 22.
[0046] Among them, the limiting component 20 protrudes on the working surface 11.
[0047] The pressing plate 30 is a strip-shaped structure, and an adsorption component 40 is arranged on one side surface of the pressing plate 30.
[0048] During operation, first place all the upper covers 51 of the network filter on the working surface 11 of the operating table 10, and make the side surface of all the upper covers 51 that needs to be combined with the base 52 of the network filter face upward. At the same time, arrange all the upper covers 51 neatly, then push the neatly arranged upper covers 51 to the limiting surface 22, and then press all the upper covers 51 tightly against the positioning surface 21 from the side, so as to realize the batch placement of all the upper covers 51.
[0049] Then arrange all the bases 52 in the same matrix on the working surface 11, then suck up all the bases 52 through the adsorption component 40 on the pressing plate 30, and finally press all the bases 52 on all the upper covers 51 to complete the installation.
[0050] Through this technical solution, the assembly of several finished network filters can be completed at one time, which has the advantages of high efficiency and convenience. At the same time, by pressing all the bases 52 with the pressing plate 30, the yield rate can be improved.
[0051] In one specific embodiment:
[0052] The limiting component 20 includes a baffle 23 and a positioning block 24. Among them, both the baffle 23 and the positioning plate 24 are arranged on the working surface 11, and both the baffle 23 and the positioning plate 24 are strip-shaped structures. At the same time, one end of the baffle 23 is fixedly connected to one end of the positioning block 24, so that the length direction of the baffle 23 is perpendicular to the length direction of the positioning block 24, and an L-shaped structure is formed.
[0053] Specifically, the side surface of the baffle 23 close to the positioning plate 24 is the limiting surface 22, and the side surface of the positioning plate 24 is the positioning surface 21, and both the positioning surface 21 and the limiting surface 22 are inside the L-shaped structure.
[0054] In addition, the length of the pressing plate 30 is greater than the length of the baffle 23, and the width of the pressing plate 30 is equal to the length of the network filter.
[0055] During the operation, after the pressing plate 30 adsorbs all the bases 52 of the network filters, by making one of its sides contact with the working surface 11, all the network filter bases 52 on the pressing plate 30 can be arranged neatly.
[0056] Preferably, the adsorption component 40 includes a magnetic strip 41. The magnetic strip 41 is a strip-shaped structure. The magnetic strip 41 is arranged on one side surface of the pressing plate 30. At the same time, the length direction of the magnetic strip 41 is consistent with the length direction of the pressing plate 30.
[0057] Since the base 52 of the network filter contains iron, all the bases 52 of the network filters can be lifted by the magnetic strip 41. After the base 52 of the network filter is lifted, the length direction of the base 52 is perpendicular to the length direction of the pressing plate 30.
[0058] In this embodiment, multiple magnetic strips 41 are arranged in parallel on the pressing plate 30. And, there are multiple grooves on the pressing plate 30, and one magnetic strip 41 is arranged in each groove. At the same time, after the magnetic strip 41 is installed in the groove, the top surface of the magnetic strip 41 is flush with one side surface of the groove.
[0059] In this embodiment, the purpose of setting multiple grooves and magnetic strips 41 is to enhance the adsorption capacity.
[0060] In another specific embodiment:
[0061] The assembly tool further includes a side plate 31 which is arranged at the side part of the pressing plate 30. After the side plate 31 is connected to the pressing plate 30, they jointly form a strip-shaped structure with an L-shaped end face, and the side plate 31 protrudes from the side face of the pressing plate 30 where the magnetic strip 41 is located.
[0062] By arranging the side plate 31, after the pressing plate 30 adsorbs the bases 52 of all network filters, when one side of the pressing plate 30 contacts the working surface 11, the other ends of all the bases 52 of the network filters can abut against the side plate 31.
[0063] Preferably, the assembly tool further includes a pressing strip 60. The length of the pressing strip 60 is equal to the length of the pressing plate 30. The pressing strip 60 is placed on the working surface 11. The stop block 23 and the positioning block 24 have the same thickness, and the pressing strip 60 has a greater degree than the baffle 23. During use, all the upper covers 51 can be pushed onto the limiting surface 22 through the pressing strip 60, so as to ensure that all the upper covers 51 are in a fully aligned state, which is convenient for batch installation of the bases 52 of the network filters.
[0064] In another specific embodiment:
[0065] A groove for placing the pressing plate 30 and the pressing strip 60 is provided on the working surface 11 on the top surface of the operating table 10.
[0066] The above-described embodiments only represent the specific implementation manners of the present invention. The description is relatively specific and detailed, but it should not be construed as a limitation to the scope of the patent of the present invention. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present invention, several modifications and improvements can still be made, and these all belong to the protection scope of the present invention.
Claims
1. A finished product assembly tool for a network filter, characterized in that, Including: An operating table with a working surface having a planar structure at the top; A limiting component disposed on the working surface at the top of the operating table, which has a positioning surface extending in a linear direction and also has a limiting surface perpendicular to the positioning surface, and the limiting surface is perpendicularly connected to the positioning surface; A pressing plate, which is strip-shaped, and an adsorption component is provided on one side of the pressing plate; The limiting component includes: A baffle plate disposed on the working surface; A positioning block disposed on the working surface, one end of the positioning block abuts against one end of the baffle plate, and the positioning block and the baffle plate form an L-shaped structure; Wherein, the limiting surface is located on the baffle plate, and the positioning surface is located on the positioning block; The adsorption component includes: A magnetic strip disposed on the pressing plate and arranged along the length direction of the pressing plate.
2. The finished product assembly tool for a network filter according to claim 1, wherein The length of the pressing plate is greater than the length of the baffle plate, and the width of the pressing plate is equal to the length of the network filter.
3. The finished product assembly tool for the network filter according to claim 1, characterized in that, It further includes: A side plate disposed on the side of the pressing plate, and the side plate and the pressing plate form a strip-shaped structure with an L-shaped end face, and the side plate protrudes from one side of the pressing plate and extends towards the side face of the pressing plate where the magnetic strip is located.
4. The finished product assembly tool for a network filter according to claim 1, wherein Multiple magnetic strips are arranged in parallel on the pressing plate.
5. The finished product assembly tool for a network filter according to claim 1, wherein The pressing plate has a groove, and the magnetic strip is disposed in the groove, and the top surface of the magnetic strip is flush with the top surface of the pressing plate.
6. The finished product assembly tool for the network filter according to claim 1, characterized in that, It further includes: A pressing strip, whose length is greater than or equal to the length of the pressing plate, and can be slidably placed on the working surface.
7. The finished product assembly tool for the network filter according to any one of claims 2-6, characterized in that, It further includes: A pressing strip, whose length is greater than or equal to the length of the pressing plate, and can be slidably placed on the working surface; Wherein, the baffle plate and the positioning block have the same thickness, and the thickness of the pressing strip is greater than the thickness of the baffle plate.
8. The finished product assembly tool for a network filter according to claim 7, wherein The operating table has a groove for placing the pressing plate.