Assembly device for spring nail and middle plate in heaven and earth hinge
Automatic assembly of spring nails and middle plates is achieved through automated assembly devices, which solves the problem of low production efficiency caused by manual operation in the prior art and improves the production efficiency of the world hinge.
Patent Information
- Application Number
- CN202422171737.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-05
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-09-05
AI Technical Summary
In the prior art, the assembly process of spring nails and middle plates in the world hinge relies on manual operation, resulting in low production efficiency.
An automated assembly device is adopted, including a first assembly module, a transfer module and a second assembly module. Through components such as a turntable, a limit seat, a clamping arm, a downward pressing mechanism and an oblique pushing mechanism, an automated assembly of the spring nail and the middle plate is realized.
The assembly efficiency of the middle spring nails and middle plates of the world hinge is improved, manual operation is reduced, and production efficiency is improved.
Smart Images

Figure CN223070897U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of hardware processing, and particularly relates to an assembly device for a spring nail and a middle plate in a floor hinge. Background Art
[0002] A floor hinge is a mechanical structure used to connect two fixed parts and allow rotation between them, and is generally used to connect a cabinet body and a cabinet door. As Figures 1-3 shown, the floor hinge includes a first mounting seat and a second mounting seat. The first mounting seat and the second mounting seat are hinged through a hinge connecting rod. The first mounting seat is used to connect to the inner wall of the cabinet body, and the second mounting seat is used to connect to the cabinet door; the first mounting seat includes a middle plate and a spring nail. The middle plate is formed by buckling a left middle plate and a right middle plate. The spring nail is obtained by passing a limit nail through a spring. After one end of the hinge connecting rod is arranged in the middle plate, by installing the spring nail on the middle plate, the head of the limit nail in the spring nail abuts against the hinge connecting rod, and the tail of the limit nail abuts against the positioning part of the right middle plate to achieve a buffering effect. When closing the cabinet door, only need to push the cabinet door once, and the spring force of the spring nail can be continuously applied to the hinge connecting rod to achieve the purpose of slowly closing the door.
[0003] In the existing process flow, the spring and the limit nail in the spring nail, as well as the middle plate, need to be produced separately. After production, the spring and the limit nail need to be manually combined into a spring nail and then assembled onto the middle plate. For mass production, such manual operation is slow and seriously affects the production efficiency. Content of the Utility Model
[0004] In order to overcome the defects existing in the prior art, the utility model provides an assembly device for a spring nail and a middle plate in a floor hinge to solve the above problems.
[0005] The technical solution adopted by the utility model to solve its technical problems is: an assembly device for a spring nail and a middle plate in a floor hinge, including a first assembly module, a transfer module, and a second assembly module;
[0006] The first assembly module includes a turntable, a limit seat, and a limit nail feeding mechanism. The limit seat is arranged on the turntable. The limit nail feeding mechanism includes a clamping arm and a discharge guide groove. The clamping arm is located between the discharge guide groove and the turntable to clamp and insert the limit nail into the spring located in the limit seat;
[0007] The transfer module is located between the first assembly module and the second assembly module. The second assembly module includes a pressing mechanism, an inclined pushing mechanism, and an assembly seat. The transfer module is used to transfer the spring nail from the first assembly module to the middle plate located on the assembly seat;
[0008] The output end of the pressing mechanism faces the tail of the limit pin in the spring pin to press the tail of the limit pin down to the positioning part on the right of the middle plate, and makes the head of the limit pin tilt upward; the output end of the oblique pushing mechanism faces the head of the limit pin after tilting upward to push the head of the limit pin into the middle plate.
[0009] It should be noted that the limit pin feeding mechanism further includes a swing drive motor, and the output shaft of the swing drive motor is fixedly connected to one end of the clamping arm to drive the other end of the clamping arm to swing, so that the other end of the clamping arm faces the discharge chute or the limit seat.
[0010] Optionally, the transfer module includes a claw, a transverse guide rail, a slider and a longitudinal cylinder. The transverse guide rail extends from the first assembly module to the second assembly module. The slider is slidably connected to the transverse guide rail. The slider is provided with the longitudinal cylinder. The output shaft of the longitudinal cylinder is perpendicular to the transverse guide rail, and the claw is fixedly connected to the output shaft of the longitudinal cylinder.
[0011] Preferably, the pressing mechanism includes a lifting cylinder, a lifting seat, a pressing swing arm, a pressing block and a telescopic cylinder;
[0012] The output shaft of the lifting cylinder extends downward and is connected to the lifting seat. One end of the pressing swing arm is rotatably connected to the lifting seat, the other end of the pressing swing arm is connected to the pressing block, and the output shaft of the telescopic cylinder is hinged to the other end of the pressing swing arm.
[0013] Specifically, the oblique pushing mechanism includes an oblique pushing block, an oblique pushing cylinder and a spring push rod. The spring push rod is inclined downward from top to bottom in the direction of the assembly seat. The oblique pushing block is slidably connected to the spring push rod. The oblique pushing cylinder is arranged on the spring push rod and the output shaft of the oblique pushing cylinder is fixedly connected to the oblique pushing block.
[0014] Preferably, the oblique pushing mechanism further includes an inclined base and a driving cylinder. The spring push rod is slidably arranged on the inclined base. The inclined base is parallel to the spring push rod. The output shaft of the driving cylinder is fixedly connected to the spring push rod, and the output shaft of the driving cylinder is parallel to the length direction of the spring push rod.
[0015] The beneficial effects of the present utility model are as follows: In the assembly device of the spring pin and the middle plate in the top and bottom hinge, after placing the spring on the limit seat, the turntable drives the limit seat to rotate, thereby driving the spring to rotate. Then, after the clamping arm clamps the limit pin from the discharge guide groove, the limit pin is inserted into the spring to form a spring pin. The transfer module will pick up the spring pin located on the limit seat of the turntable. At the same time, the middle plate will be fed onto the assembly seat, and then the transfer module can transfer the spring pin to the middle plate located on the assembly seat. Subsequently, the tail of the limit pin is pressed into the middle plate through the pressing mechanism, and then the head of the limit pin is pushed into the middle plate through the oblique pushing mechanism, and the spring can enter the middle plate together with the limit pin. Automated equipment is used to replace manual operation, thereby improving the production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is a schematic structural diagram of the top and bottom hinge;
[0017] Figure 2 is a schematic internal structure diagram of the first mounting seat of the top and bottom hinge;
[0018] Figure 3 is an exploded view of the internal structure of the first mounting seat of the top and bottom hinge;
[0019] Figure 4 is a schematic structural diagram of the assembly device of the spring pin and the middle plate in the top and bottom hinge in an embodiment of the present utility model;
[0020] Figure 5 is Figure 4 an enlarged schematic view of the virtual circle A of;
[0021] Figure 6 is a schematic structural diagram of the first assembly module in an embodiment of the present utility model;
[0022] Figure 7 is Figure 4 an enlarged schematic view of the virtual circle B of;
[0023] Figure 8 is a schematic structural diagram of the transfer module and the second assembly module in an embodiment of the present utility model;
[0024] Figure 9 is a schematic structural diagram of the oblique pushing mechanism in an embodiment of the present utility model;
[0025] Figure 10 is a schematic structural diagram of the jaw cylinder and the jaw body in an embodiment of the present utility model;
[0026] In the figure: 1 first assembly module; 11 turntable; 12 limit seat; 13 limit pin feeding mechanism; 131 discharge guide groove; 132 clamping arm; 133 swing drive motor; 134 clamping jaw cylinder; 135 clamping jaw body; 1351 ejector pin; 1352 spring member; 14 spring feeding station; 15 limit pin installation station; 16 oiling station; 17 unloading station; 2 transfer module; 21 pulling claw; 22 transverse guide rail; 23 slider; 24 longitudinal cylinder; 3 second assembly module; 31 pressing mechanism; 311 lifting cylinder; 312 lifting seat; 313 pressing swing arm; 314 pressing block; 315 telescopic cylinder; 32 oblique push mechanism; 321 oblique push block; 322 oblique push cylinder; 323 tilting base; 324 active cylinder; 325 spring push rod; 33 assembly seat. DETAILED DESCRIPTION
[0027] The specific implementation methods of the present invention are further described below in conjunction with the accompanying drawings. It should be noted that the description of these implementation methods is used to help understand the present invention, but does not constitute a limitation of the present invention. In addition, the technical features involved in each implementation method of the present invention described below can be combined with each other as long as they do not conflict with each other.
[0028] like Figures 1-10 As shown, a device for assembling a spring pin and a middle plate in a top-bottom hinge comprises a first assembly module 1, a transfer module 2 and a second assembly module 3;
[0029] The first assembly module 1 includes a turntable 11, a limit seat 12 and a limit nail feeding mechanism 13, wherein the limit seat 12 is arranged on the turntable 11, and the limit nail feeding mechanism 13 includes a clamping arm 132 and a discharge guide groove 131, wherein the clamping arm 132 is located between the discharge guide groove 131 and the turntable 11 to clamp the limit nail and insert it into the spring located in the limit seat 12; in this embodiment, Figure 6 As shown, the limit seat 12 is evenly distributed on the turntable 11, and is provided with a spring loading station 14, a limit pin installation station 15, an oiling station 16 and a blanking station 17. When the limit seat 12 rotates to a corresponding station, the limit seat 12 will be subjected to a corresponding process flow; wherein the spring loading station 14 is used to put a spring into the limit seat 12, the limit pin installation station 15 is used to insert a limit pin into the spring located in the limit seat 12, the oiling station 16 is used to align the head recess of the spring pin with oil, and the blanking station 17 is used to provide the assembled spring pin to the transfer module 2;
[0030] The transfer module 2 is located between the first assembly module 1 and the second assembly module 3. The second assembly module 3 includes a pressing mechanism 31, an oblique pushing mechanism 32 and an assembly seat 33. The transfer module 2 is used to transfer the spring nail from the first assembly module 1 to the middle plate located at the assembly seat 33.
[0031] The output end of the pressing mechanism 31 faces the tail of the limiting nail in the spring nail to press the tail of the limiting nail onto the positioning member on the right side of the middle plate, and to tilt the head of the limiting nail upward; the output end of the oblique pushing mechanism 32 faces the head of the limiting nail after tilting upward to push the head of the limiting nail into the middle plate.
[0032] In the assembling device of the spring nail and the middle plate in the hinge of heaven and earth, after placing the spring on the limiting seat 12, the turntable 11 drives the limiting seat 12 to rotate, thereby driving the spring to rotate. Then, after the clamping arm 132 clamps the limiting nail from the discharging guide groove 131, the limiting nail is inserted into the spring to form a spring nail; the transfer module 2 will remove the spring nail located on the limiting seat 12 of the turntable 11; at the same time, the middle plate will be loaded onto the assembling seat 33, and then the transfer module 2 can transfer the spring nail to the middle plate located on the assembling seat 33; subsequently, the tail of the limiting nail is pressed into the middle plate by the pressing mechanism 31, and then the head of the limiting nail is pushed into the middle plate by the oblique pushing mechanism 32, and the spring can enter the middle plate together with the limiting nail. Using automated equipment instead of manual operation improves the production efficiency.
[0033] Preferably, as Figure 5 shown, the limiting nail feeding mechanism 13 further includes a swing drive motor 133, and the output shaft of the swing drive motor 133 is fixedly connected to one end of the clamping arm 132 to drive the other end of the clamping arm 132 to swing, so that the other end of the clamping arm 132 faces the discharging guide groove 131 or the limiting seat 12.
[0034] In this embodiment, the clamping arm 132 includes a jaw cylinder 134, a jaw body 135 and a slide cylinder 136. The jaw cylinder 134 is connected to the jaw body 135 to achieve expansion and contraction. The swing drive motor 133 is connected to the slide cylinder 136, and the slide cylinder 136 is connected to the jaw cylinder 134 to drive the jaw cylinder 134 to move. The jaw body 135 faces the discharging guide groove 131 or the limiting seat 12, and the slide cylinder 136 drives the jaw body 135 to approach the discharging guide groove 131 or the limiting seat 12. As Figure 10As shown in the figure, when the jaw body 135 of the clamping arm 132 faces the discharge guide groove 131, under the action of the jaw cylinder 134, the jaw body 135 closes inward to clamp the limit pin. When clamping the limit pin, the spring member 1352 above the ejector pin 1351 in the jaw body 135 is compressed. Then, the swing drive motor 133 operates to drive the clamping arm 132 to swing. After the clamping arm 132 swings and the jaw body 135 faces the limit seat 12, the jaw cylinder 134 controls the jaw body 135 to open, and the compressed spring member 1352 above the ejector pin 1351 in the jaw body 135 is released. The spring force ejects the limit pin in front of the ejector pin 1351 into the spring of the limit seat 12.
[0035] It should be noted that, as Figure 7 shown, the transfer module 2 includes a claw 21, a horizontal guide rail 22, a slider 23, and a longitudinal cylinder 24. The horizontal guide rail 22 extends from the first assembly module 1 towards the second assembly module 3. The slider 23 is slidably connected to the horizontal guide rail 22. The slider 23 is provided with the longitudinal cylinder 24. The output shaft of the longitudinal cylinder 24 is perpendicular to the horizontal guide rail 22. The claw 21 is fixedly connected to the output shaft of the longitudinal cylinder 24. In this embodiment, the output shaft of the longitudinal cylinder 24 is connected to the claw 21 through a connecting plate to drive the claw 21 to move up and down.
[0036] After the claw 21 moves downward along the longitudinal cylinder 24, the spring pin can be taken out from the limit seat 12 of the turntable 11. Then, the claw 21 moves upward along the longitudinal cylinder 24, and then follows the slider 23 to move leftward along the horizontal guide rail 22, so that the claw 21 faces the assembly seat 33. Then, the longitudinal cylinder 24 drives the claw 21 to move downward, and then the claw 21 is released, and the spring pin can be placed on the middle plate of the assembly seat 33.
[0037] Optionally, as Figure 8 shown, the pressing mechanism 31 includes a lifting cylinder 311, a lifting seat 312, a pressing swing arm 313, a pressing block 314, and a telescopic cylinder 315. The output shaft of the lifting cylinder 311 extends downward and is connected to the lifting seat 312. One end of the pressing swing arm 313 is rotatably connected to the lifting seat 312. The other end of the pressing swing arm 313 is connected to the pressing block 314. The output shaft of the telescopic cylinder 315 is hinged to the other end of the pressing swing arm 313.
[0038] By driving the lifting seat 312 to descend by the lifting cylinder 311, the pressing swing arm 313 and the pressing block 314 can be continuously close to the assembly seat 33. By operating the telescopic cylinder 315, the pressing swing arm 313 can drive the pressing block 314 to swing, as Figure 7 and 8As shown, when the pressing swing arm 313 drives the pressing block 314 to swing clockwise, the pressing block 314 can press the tail of the limit pin in the spring pin from an inclined angle, so as to drive the tail of the limit pin into the middle plate.
[0039] Specifically, as Figure 9 shown, the oblique pushing mechanism 32 includes an oblique pushing block 321, an oblique pushing cylinder 322 and a spring push rod 325. The spring push rod 325 is inclined downward from top to bottom in the direction of the assembly seat 33. The oblique pushing block 321 is slidably connected to the spring push rod 325. The oblique pushing cylinder 322 is arranged on the spring push rod 325 and the output shaft of the oblique pushing cylinder 322 is fixedly connected to the oblique pushing block 321. After the head of the limit pin tilts upward, the whole spring pin is inclined downward from top to bottom to the right. At this time, the oblique pushing cylinder 322 drives the oblique pushing block 321 to act. Under the impact, the head of the limit pin can be driven into the middle plate to realize the assembly of the spring pin.
[0040] It should be noted that the oblique pushing mechanism 32 further includes an inclined base 323 and a driving cylinder 324. The spring push rod 325 is slidably arranged on the inclined base 323. The inclined base 323 is parallel to the spring push rod 325. The output shaft of the driving cylinder 324 is fixedly connected to the spring push rod 325, and the output shaft of the driving cylinder 324 is parallel to the length direction of the spring push rod 325. By arranging the driving cylinder 324 and driving the spring push rod 325 to move through the driving cylinder 324, the oblique pushing block 321 can first approach the assembly seat 33 and then drive the head of the limit pin into the middle plate, thereby shortening the stroke of the oblique pushing block 321.
[0041] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings, but the present invention is not limited to the described embodiments. For those skilled in the art, without departing from the principle and spirit of the present invention, various changes, modifications, substitutions and variations of these embodiments still fall within the protection scope of the present invention.
Claims
1. An assembly device for a spring nail and a middle plate in a floor hinge, characterized in that: It includes a first assembly module, a transfer module, and a second assembly module; The first assembly module includes a turntable, a limit seat, and a limit pin feeding mechanism. The limit seat is arranged on the turntable. The limit pin feeding mechanism includes a clamping arm and a discharge guide groove. The clamping arm is located between the discharge guide groove and the turntable to clamp and insert the limit pins into the springs located in the limit seat; The transfer module is located between the first assembly module and the second assembly module. The second assembly module includes a pressing mechanism, an inclined pushing mechanism, and an assembly seat. The transfer module is used to transfer the spring pins from the first assembly module to the middle plate located on the assembly seat; The output end of the pressing mechanism faces the tail of the limit pin in the spring pin to press the tail of the limit pin onto the positioning member on the right side of the middle plate, and to make the head of the limit pin tilt upward; the output end of the inclined pushing mechanism faces the head of the limit pin after tilting upward to push the head of the limit pin into the middle plate.
2. The assembling device of the spring nail and the middle plate in the sky-earth hinge according to claim 1, wherein: The limit pin feeding mechanism further includes a swing drive motor. The output shaft of the swing drive motor is fixedly connected to one end of the clamping arm to drive the other end of the clamping arm to swing, so that the other end of the clamping arm faces the discharge guide groove or faces the limit seat.
3. The assembly device of the spring nail and the middle plate in the sky-earth hinge according to claim 1, wherein: The transfer module includes a claw, a horizontal guide rail, a slider, and a longitudinal cylinder. The horizontal guide rail extends from the first assembly module to the second assembly module. The slider is slidably connected to the horizontal guide rail. The slider is provided with the longitudinal cylinder. The output shaft of the longitudinal cylinder is perpendicular to the horizontal guide rail. The claw is fixedly connected to the output shaft of the longitudinal cylinder.
4. An assembly device for a spring nail and a middle plate in a sky-earth hinge according to claim 1, characterized in that: The pressing mechanism includes a lifting cylinder, a lifting seat, a pressing swing arm, a pressing block, and a telescopic cylinder; The output shaft of the lifting cylinder extends downward and is connected to the lifting seat. One end of the pressing swing arm is rotatably connected to the lifting seat. The other end of the pressing swing arm is connected to the pressing block. The output shaft of the telescopic cylinder is hinged to the other end of the pressing swing arm.
5. An assembly device for a spring nail and a middle plate in a vertical hinge according to claim 1, characterized in that: The inclined pushing mechanism includes an inclined pushing block, an inclined pushing cylinder, and a spring push rod. The spring push rod is inclined from top to bottom towards the direction of the assembly seat. The inclined pushing block is slidably connected to the spring push rod. The inclined pushing cylinder is arranged on the spring push rod and the output shaft of the inclined pushing cylinder is fixedly connected to the inclined pushing block.
6. The assembling device of the spring nail and the middle plate in the up-and-down hinge according to claim 5, characterized in that: The inclined pushing mechanism further includes an inclined base and a driving cylinder. The spring push rod is slidably arranged on the inclined base. The inclined base is parallel to the spring push rod. The output shaft of the driving cylinder is fixedly connected to the spring push rod, and the output shaft of the driving cylinder is parallel to the length direction of the spring push rod.
Citation Information
Cited By
Hinge assembling machine
CN121156747A