Rotary machining jig for fixing and clamping reduction gearbox body

By adjusting the clamping seat driven by the motor and the servo motor to match the electric slide rail, combined with the design of the L-shaped clamping block and the upper clamping block, the problem that the gear box cannot adapt to the adjustment of different sizes and angles in the prior art is solved, and automatic clamping and angle adjustment is achieved, and processing efficiency and stability are improved.

CN223070956UActive Publication Date: 2025-07-08SUZHOU JIADU MASCH TECH CO LTD
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Patent Information

Application Number
CN202421858295.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-02
Publication Date
2025-07-08
Estimated Expiration
2034-08-02

AI Technical Summary

Technical Problem

The existing reducer gearboxes need to manually adjust the placement angle when processing gears in different positions, and cannot adapt to the size of different gearboxes, resulting in inconvenient installation.

Method used

The clamping seat driven by the adjusting motor and the servo motor are used to cooperate with the electric slide rail. Through the combination of the L-shaped clamping block and the upper clamping block, automatic clamping and angle adjustment of gear boxes of different sizes is achieved, and combined with the use of telescopic pneumatic rods and limit insert blocks, ensuring stable and fixed.

Benefits of technology

It realizes automatic clamping and angle adjustment for gear boxes of different sizes, improves machining efficiency and stability, and reduces manual intervention.

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Abstract

The utility model provides a rotary machining jig for fixing and clamping a reduction gearbox, which belongs to the technical field of reduction gearbox machining and comprises an operation table, adjusting frames arranged on two sides of the top of the operation table, adjusting motors embedded in the inner sides of the adjusting frames, clamping seats fixedly mounted at output ends of the adjusting motors, and electric sliding rails embedded in four corners of the top of the clamping seats. Clamping plates are slidably connected to the tops of the electric sliding rails, I-shaped limiting sliding grooves are formed in the middles of the clamping plates, fixing grooves are formed in the bottoms of the inner walls of the I-shaped limiting sliding grooves, servo motors are arranged at the bottoms of the clamping plates, and the output ends of the servo motors penetrate through one sides of the bottoms of the fixing grooves to be fixedly connected with driving gears; according to the rotary machining jig for fixedly clamping the reduction gearbox body, the clamping base is rotated through the adjusting motor, and the machining angle of the inner wall of the gearbox is adjusted.
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Description

Technical Field

[0001] The utility model belongs to the technical field of speed reduction gearbox processing, and particularly relates to a rotary processing fixture for fixing and clamping a speed reduction box body. Background Art

[0002] When processing the existing speed reducer gearbox, it is necessary to clamp the gear and tighten it, then put the gear into the gearbox and rotate it to install the gear in the gearbox. However, currently, when clamping the gear in the gearbox, only specific gears can be clamped, and different gears cannot be clamped according to the gear size. The "Fixture for Processing a Speed Reducer Gearbox" disclosed in the application number "CN202222685994.8" is also an increasingly mature technology. By rotating the turntable forward, the rotating rod drives the winding wheel to rotate, the pulling rope pulls the moving plate upward, and the two rubber clamping plates approach each other, so that the rubber clamping plates can clamp and fix the rotating shaft of the gear. Through the cooperation of multiple groups of teeth and the limiting mechanism, the rotating shafts of different gears can be clamped and fixed. However, this device still has the following defects: when processing the gearbox, when placing gears at different positions, it is necessary to manually adjust the placement angle of the gear. Currently, the position of the gearbox is fixed, which is not convenient for adjusting the inclination angle of the gearbox to facilitate gear installation. At the same time, when the gearbox is fixed, it cannot adapt to the sizes of different gearboxes. Summary of the Utility Model

[0003] The purpose of the utility model is to provide a rotary processing fixture for fixing and clamping a speed reduction box body, aiming to solve the problems in the prior art that when placing gears at different positions, it is necessary to manually adjust the placement angle of the gear, the current position of the gearbox is fixed, it is not convenient to adjust the inclination angle of the gearbox to facilitate gear installation, and at the same time, the gearbox cannot adapt to the sizes of different gearboxes when fixed.

[0004] To achieve the above purpose, the utility model provides the following technical solutions: It includes an operating table, adjustment frames are arranged on both sides of the top of the operating table, an adjustment motor is embedded inside the adjustment frame, a clamping seat is fixedly installed at the output end of the adjustment motor, electric slide rails are embedded at the four corners of the top of the clamping seat, a clamping plate is slidably connected to the top of the electric slide rail, an I-shaped limiting chute is opened in the middle of the clamping plate, a fixed groove is arranged at the bottom of the inner wall of the I-shaped limiting chute, a servo motor is arranged at the bottom of the clamping plate, the output end of the servo motor penetrates through one side of the bottom of the fixed groove and is fixedly connected to a driving gear, racks are slidably connected to both sides of the inner wall of the I-shaped limiting chute, and an L-shaped clamping block is fixedly connected to one end of the rack.

[0005] In an implementation scheme of a rotary processing jig for fixing and clamping a reduction gear box of the utility model, a positioning groove is provided on the outer side of the L-shaped clamping block, an upper clamping block is slidably connected in the positioning groove, a limiting threaded rod is provided on one side of the upper clamping block, and a fastening bolt is threadedly connected to one end of the limiting threaded rod.

[0006] In this solution, after the L-shaped clamping block clamps the gear box, slide the upper clamping block and use the upper clamping block to support the four corners of the top of the gear box to adapt to the height of the gear box. Turn the fastening bolts to fix the position of the upper clamping block to prevent the upper clamping block from moving and fix the position of the gear box.

[0007] In an implementation scheme of a rotary processing jig for fixing and clamping a reduction gear box of the utility model, load-bearing anti-skid pads are arranged on both sides of the top of the clamping plate.

[0008] In this solution, after the gear box is placed, the bottom of the gear box is released from the load-bearing anti-skid pad to prevent the gear box from slipping.

[0009] In an implementation scheme of a rotary processing fixture for fixing and clamping a reduction box body of the utility model, a movable groove is symmetrically opened in the middle of the clamping seat, a telescopic pneumatic rod is provided on one side of the inner wall of the movable groove, and an auxiliary box body clamping block is provided at one end of the telescopic pneumatic rod.

[0010] In this solution, the telescopic pneumatic rod retracts the auxiliary box body clamping block, and the auxiliary box body clamping block clamps the gear box to improve the stability of the gear box clamping.

[0011] In an implementation scheme of a rotary processing fixture for fixing and clamping a reduction gear box of the utility model, an electric telescopic rod is provided on the other side of the inner wall of the fixing groove, and a limiting plug is provided at one end of the electric telescopic rod.

[0012] In this solution, when the L-shaped clamping block clamps the gear box, the driving gear stops rotating. At this time, the electric telescopic rod extends the limit plug, and the limit plug is inserted into the limit slot to prevent the driving gear from continuing to rotate.

[0013] In an implementation scheme of a rotary processing fixture for fixing and clamping a reduction gear box of the utility model, a limiting ring is provided at the bottom of the driving gear, limiting slots are distributed on the outer wall of the limiting ring, and the limiting plug is snap-connected with the limiting slots.

[0014] In this solution, when the L-shaped clamping block clamps the gear box, the driving gear stops rotating. At this time, the electric telescopic rod extends the limit plug, and the limit plug is inserted into the limit slot to prevent the driving gear from continuing to rotate.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] 1) Move the clamping plate through the electric slide rail to make the L-shaped clamping block move inward. The L-shaped clamping block adapts to the length of the gear box. At this time, the servo motor rotates to drive the gear to drive the rack to move inward. The L-shaped clamping block clamps the side wall of the gear box to adapt to the width of gear boxes of different sizes. After the L-shaped clamping block clamps the gear box, slide the upper clamping block and use the upper clamping block to press against the four corners of the top of the gear box to adapt to the height of the gear box. Turn the fastening bolts to fix the position of the upper clamping block to prevent the upper clamping block from moving and fix the position of the gear box;

[0017] 2) The auxiliary box clamping block is retracted by the telescopic pneumatic rod, and the auxiliary box clamping block clamps the gear box to improve the stability of the gear box clamping. When processing the inside of the gear box, the processing angle of the inner wall of the gear box is adjusted by adjusting the motor to rotate the clamping seat. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0019] Figure 1 It is a structural schematic diagram of the utility model;

[0020] Figure 2 This is a schematic diagram of the cross-sectional structure of the clamping plate of the utility model;

[0021] Figure 3 This is one of the schematic diagrams of the cross-sectional structure of the clamping plate of the utility model.

[0022] In the figure: 1. operating table; 2. adjustment frame; 3. adjustment motor; 4. clamping seat; 5. electric slide rail; 6. clamping plate; 7. I-type limit slide groove; 8. fixing groove; 9. servo motor; 10. driving gear; 11. rack; 12. L-shaped clamping block; 13. positioning slide groove; 14. upper clamping block; 15. limit threaded rod; 16. fastening bolt; 17. load-bearing anti-skid pad; 18. moving groove; 19. telescopic pneumatic rod; 20. auxiliary box clamping block; 21. electric telescopic rod; 22. limit plug block; 23. limit ring; 24. limit slot. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See alsoFigures 1-3 The utility model provides the following technical solutions: a rotary processing fixture for fixing and clamping a reduction gearbox, comprising an operating table 1, with adjustment frames 2 provided on both sides of the top of the operating table 1, an adjustment motor 3 embedded in the inner side of the adjustment frame 2, a clamping seat 4 fixedly installed on the output end of the adjustment motor 3, electric slide rails 5 embedded in the four corners of the top of the clamping seat 4, a clamping plate 6 slidably connected to the top of the electric slide rail 5, an I-type limiting slide groove 7 is opened in the middle of the clamping plate 6, a fixed groove 8 at the bottom of the inner wall of the I-type limiting slide groove 7, a servo motor 9 is provided at the bottom of the clamping plate 6, the output end of the servo motor 9 passes through the bottom side of the fixed groove 8 and is fixedly connected to a driving gear 10, racks 11 are slidably connected to both sides of the inner wall of the I-type limiting slide groove 7, and an L-shaped clamping block 12 is fixedly connected to one end of the rack 11.

[0025] For a specific embodiment of a rotary processing fixture for fixing and clamping a reduction gearbox, please refer to Figure 1 A positioning slot 13 is provided on the outer side of the L-shaped clamping block 12, and an upper clamping block 14 is slidably connected in the positioning slot 13. A limiting threaded rod 15 is provided on one side of the upper clamping block 14, and a fastening bolt 16 is threadedly connected to one end of the limiting threaded rod 15.

[0026] See also Figure 1 : Place the gear box on the clamping plate 6, move the clamping plate 6 through the electric slide rail 5, so that the L-shaped clamping block 12 moves inward, and the L-shaped clamping block 12 adapts to the length of the gear box. At this time, the servo motor 9 rotates the drive gear 10 to drive the rack 11 to move inward, and the L-shaped clamping block 12 clamps the side wall of the gear box to adapt to the width of gear boxes of different sizes. After the L-shaped clamping block 12 clamps the gear box, slide the upper clamping block 14, use the upper clamping block 14 to support the four corners of the top of the gear box, adapt to the height of the gear box, turn the fastening bolts 16 to fix the position of the upper clamping block 14, prevent the upper clamping block 14 from moving, and fix the position of the gear box.

[0027] For a specific embodiment of a rotary processing fixture for fixing and clamping a reduction gearbox, please refer to Figure 1 : Load-bearing anti-skid pads 17 are provided on both sides of the top of the clamping plate 6.

[0028] See also Figure 1 : After the gear box is placed, the bottom of the gear box is released from the load-bearing anti-skid pad 17 to prevent the gear box from slipping.

[0029] For a specific embodiment of a rotary processing fixture for fixing and clamping a reduction gearbox, please refer to Figure 1 A moving groove 18 is symmetrically provided in the middle of the clamping seat 4, a telescopic pneumatic rod 19 is provided on one side of the inner wall of the moving groove 18, and an auxiliary box clamping block 20 is provided at one end of the telescopic pneumatic rod 19.

[0030] See also Figure 1: The telescopic pneumatic rod 19 retracts the auxiliary box clamping block 20, and the auxiliary box clamping block 20 clamps the gear box to improve the stability of the gear box clamping.

[0031] For a specific embodiment of a rotary processing fixture for fixing and clamping a reduction gearbox, please refer to Figure 3 An electric telescopic rod 21 is arranged on the other side of the inner wall of the fixing groove 8, and a limiting plug block 22 is arranged at one end of the electric telescopic rod 21.

[0032] See also Figure 3 : When the L-shaped clamping block 12 clamps the gear box, the driving gear 10 stops rotating. At this time, the electric telescopic rod 21 extends out of the limiting plug block 22, and the limiting plug block 22 is inserted into the limiting slot 24 to prevent the driving gear 10 from continuing to rotate.

[0033] For a specific embodiment of a rotary processing fixture for fixing and clamping a reduction gearbox, please refer to Figure 3 A limiting ring 23 is provided at the bottom of the driving gear 10 , and limiting slots 24 are distributed on the outer wall of the limiting ring 23 , and the limiting insert block 22 is engaged with the limiting slots 24 .

[0034] See also Figure 3 : By inserting the limiting plug block 22 into the limiting slot 24, the limiting ring 23 is prevented from rotating, the rotation angle of the driving gear 10 is fixed, and the axial force on the end of the servo motor 9 is reduced.

[0035] The utility model provides a rotary processing fixture for fixing and clamping a reduction gear box body. The specific method of use is: the gear box is placed on the clamping plate 6, and the clamping plate 6 is moved by the electric slide rail 5 to make the L-shaped clamping block 12 move inward. The L-shaped clamping block 12 adapts to the length of the gear box. At this time, the servo motor 9 rotates the drive gear 10 to drive the rack 11 to move inward, and the L-shaped clamping block 12 clamps the side wall of the gear box to adapt to the width of gear boxes of different sizes. After the L-shaped clamping block 12 clamps the gear box, the upper clamping block 14 is slid, and the upper clamping block 14 is used to press against the four corners of the top of the gear box to adapt to the height of the gear box. The fastening bolts 16 are rotated to fix the position of the upper clamping block 14 to prevent the upper clamping block 14 from moving and fix the position of the gear box. The electric telescopic rod 21 extends out of the limit plug 22, and the limit plug 22 is inserted into the limit slot 24 to fix the rotation angle of the driving gear 10, reducing the axial force of the servo motor 9 end, and the telescopic pneumatic rod 19 retracts the auxiliary box clamping block 20, and the auxiliary box clamping block 20 clamps the gear box to improve the stability of the gear box clamping. When processing the inside of the gear box, the clamping seat 4 is rotated by adjusting the motor 3 to adjust the processing angle of the inner wall of the gear box.

[0036] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A rotary processing fixture for fixedly clamping a speed reduction box body, comprising an operating table (1), characterized in that: On both sides of the top of the operation table (1), there are adjusting frames (2). Inside the adjusting frames (2), there are embedded adjusting motors (3). The output end of the adjusting motor (3) is fixedly installed with a clamping seat (4). At the four corners of the top of the clamping seat (4), there are embedded electric sliding rails (5). The top of the electric sliding rail (5) is slidably connected with a clamping plate (6). In the middle of the clamping plate (6), there is an I-shaped limiting sliding groove (7). At the bottom of the inner wall of the I-shaped limiting sliding groove (7), there is a fixed groove (8). At the bottom of the clamping plate (6), there is a servo motor (9). The output end of the servo motor (9) penetrates through one side of the bottom of the fixed groove (8) and is fixedly connected with a driving gear (10). On both sides of the inner wall of the I-shaped limiting sliding groove (7), there are slidably connected racks (11). One end of the rack (11) is fixedly connected with an L-shaped clamping block (12).

2. The rotary machining fixture for fixedly clamping a speed reduction box body according to claim 1, characterized in that: On the outer side of the L-shaped clamping block (12), there is a positioning sliding groove (13). Inside the positioning sliding groove (13), there is a slidably connected upper clamping block (14). On one side of the upper clamping block (14), there is a limiting threaded rod (15). One end of the limiting threaded rod (15) is threadedly connected with a fastening bolt (16).

3. A rotary machining fixture for fixedly clamping a speed reduction box body according to claim 1, characterized in that: On both sides of the top of the clamping plate (6), there are load-bearing anti-slip pads (17).

4. A rotary machining fixture for fixedly clamping a speed reduction box body according to claim 1, characterized in that: In the middle of the clamping seat (4), there are symmetrically opened moving grooves (18). On one side of the inner wall of the moving groove (18), there is a telescopic pneumatic rod (19). One end of the telescopic pneumatic rod (19) is provided with an auxiliary box body clamping block (20).

5. The rotary processing fixture for fixing and clamping a speed reduction box body according to claim 1, characterized in that: On the other side of the inner wall of the fixed groove (8), there is an electric telescopic rod (21). One end of the electric telescopic rod (21) is provided with a limiting insertion block (22).

6. The rotary processing fixture for fixedly clamping a reduction gearbox housing according to claim 5, wherein: At the bottom of the driving gear (10), there is a limiting ring (23). On the outer wall of the limiting ring (23), there are distributed limiting insertion slots (24). The limiting insertion block (22) is snap-fitted with the limiting insertion slots (24).

Citation Information

Patent Citations

  • Clamp for machining gear box of speed reducer

    CN218193757U