Intelligent off-machine detection machine
Through the detection probe and limit structure of the intelligent external detector, the problem that it is difficult for manual operation of CNC grinders to judge the size of the machining parts in real time is solved, real-time detection and automatic control of the machining parts are realized, and the accuracy and efficiency of machining are improved.
Patent Information
- Application Number
- CN202421968396.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-14
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-08-14
AI Technical Summary
When manually operating CNC grinders, a person may need to operate multiple CNC grinders, making it difficult to judge in real time whether the size of the processed parts meets the requirements, resulting in a long operation process and prone to defective products.
An intelligent external detection machine is designed to monitor the size of the processed parts in real time through the detection probe, and automatically control the tool retraction of the CNC grinder when it exceeds the difference, combining the limit structure and adjustment mechanism to improve the convenience of installation and use.
Real-time dimension detection of machining parts is realized, size deviation is avoided, processing accuracy and efficiency is improved, and the generation of defective products is reduced.
Smart Images

Figure CN223071155U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of inspection machines, in particular to an intelligent off-machine inspection machine. Background Technique
[0002] A numerically controlled grinding machine is a common industrial processing device. During the working process, the grinding tool is controlled to process the workpiece through numerical control technology, and a grating ruler is used to control the grinding tool during the processing to ensure the stability of the grinding tool processing, so that the numerically controlled grinding machine can accurately control the workpiece;
[0003] During the processing of the numerically controlled grinding machine, the feed and retraction of the grinding tool can be controlled by a grating ruler to ensure that the processing size of the workpiece meets the requirements, and an operator will watch during the processing to ensure the smooth progress of the processing, thereby avoiding the situation of errors in the processing of the workpiece.
[0004] However, there are still certain defects in the existing numerically controlled grinding machines during operation. During the process of manually operating the numerically controlled grinding machine for processing, one person may operate multiple numerically controlled grinding machines, and it is difficult to judge whether the size of the workpiece meets the requirements through manual observation. When the operator detects that the size of the workpiece is out of tolerance, it is necessary to operate the feed and retraction on the handwheel of the numerically controlled grinding machine to control the size. This operation process is long and easily causes damage to the workpiece, resulting in defective products, affecting the accuracy of the normal processing of the workpiece.
[0005] In view of the above problems, an intelligent off-machine inspection machine is designed to solve the above problems. Content of the Utility Model
[0006] The purpose of the utility model is to provide an intelligent off-machine inspection machine to solve the problems raised in the above background technique. During the process of manually operating the numerically controlled grinding machine for processing, one person may operate multiple numerically controlled grinding machines, and it is difficult to judge whether the size of the workpiece meets the requirements through manual observation. When the operator detects that the size of the workpiece is out of tolerance, it is necessary to operate the feed and retraction on the handwheel of the numerically controlled grinding machine to control the size. This operation process is long and easily causes damage to the workpiece, resulting in defective products, affecting the accuracy of the normal processing of the workpiece.
[0007] To achieve the above purpose, the utility model provides the following technical solution: An intelligent off-machine inspection machine includes a mounting base and a sliding bottom plate slidably mounted on the upper end of the mounting base;
[0008] A support rod is fixedly installed at the upper end of the sliding bottom plate, a connecting rod is fixedly installed on the outer side of the support rod, and a fixing cylinder is fixedly installed at the lower end of the connecting rod. An adjusting rod is slidably installed inside the fixing cylinder, an installation plate is fixedly installed at the lower end of the adjusting rod, and a detection probe is rotatably installed at the lower end of the installation plate;
[0009] An installation structure is arranged inside the sliding bottom plate, and the installation structure can realize the quick installation of the detector;
[0010] A limiting frame is fixedly installed at the upper end of the installation base, and two groups of limiting frames are symmetrically arranged about the vertical central axis of the installation base on the left and right. The side of the limiting frame close to the sliding bottom plate is an open structure;
[0011] The installation structure is provided with a limiting plate, and the limiting plate is slidably installed inside the sliding bottom plate, and the end of the limiting plate away from the sliding bottom plate is located inside the limiting frame.
[0012] Preferably, the installation structure is provided with a rotating screw rod, and the rotating screw rod is rotatably installed inside the sliding bottom plate, and the rotating screw rod is threadedly connected with the limiting plate.
[0013] Preferably, a first bevel gear is fixedly installed at the end of the rotating screw rod close to the sliding bottom plate, and two groups of the first bevel gear and the rotating screw rod are arranged inside the sliding bottom plate.
[0014] Preferably, a driving rod is rotatably installed inside the sliding bottom plate, a rotating disc is fixedly installed at the end of the driving rod away from the sliding bottom plate, and a second bevel gear is fixedly installed on the outer side of the driving rod. The second bevel gear is located inside the sliding bottom plate, and the second bevel gear is meshed with the two groups of first bevel gears.
[0015] Preferably, an adjusting structure is arranged inside the fixing cylinder, and the adjusting structure can realize the up and down movement of the adjusting rod;
[0016] A fixing plate is arranged inside the adjusting structure, and the fixing plate is fixedly installed inside the upper end of the fixing cylinder, and an air outlet groove is formed inside the fixing cylinder.
[0017] Preferably, a sliding rod is slidably installed inside the fixing plate, the sliding rod is located inside the air outlet groove, and a sealing member is fixedly installed on the outer side of the sliding rod. The sealing member is in close contact with the air outlet groove.
[0018] Preferably, a return spring is sleeved on the outer side of the sliding rod, the return spring is located between the fixing plate and the sealing member, and a pressing plate is fixedly installed at the end of the sliding rod away from the fixing plate. At the same time, the pressing plate is located outside the fixing cylinder.
[0019] Compared with the prior art, the beneficial effects of the present utility model are:
[0020] 1. By means of the detection probe inside the detector, the workpieces processed by the CNC grinding machine can be detected in real time, avoiding the situation of dimensional tolerance during the processing of the workpieces and improving the accuracy of the grinding machine in processing the workpieces.
[0021] 2. By driving the driving rod to rotate through the rotating disk, the automatic engagement of the limiting plate and the limiting frame can be achieved, so as to install the detector on the upper end of the CNC grinding machine, facilitating the detection of the detector and effectively improving the convenience of installing the detector.
[0022] 3. Further, by sliding the adjusting rod inside the fixed cylinder, the position of the detection probe can be changed, and the detection probe can be rotated, further improving the convenience of using the detector.
[0023] 4. Furthermore, by controlling the positional relationship between the seal and the air outlet groove, the internal air pressure of the fixed cylinder can be controlled, thus facilitating the adjustment of the positions of the adjusting rod and the detection probe. Description of the Drawings
[0024] Figure 1 Schematic three-dimensional structure diagram of the installation base of the present utility model;
[0025] Figure 2 Schematic three-dimensional structure diagram of the sliding bottom plate of the present utility model;
[0026] Figure 3 Schematic three-dimensional sectional structure diagram of the sliding bottom plate of the present utility model;
[0027] Figure 4 Schematic three-dimensional structure diagram of the fixed cylinder of the present utility model;
[0028] Figure 5 Schematic three-dimensional sectional structure diagram of the fixed cylinder of the present utility model;
[0029] Figure 6 For the present utility model Figure 5 Enlarged structure diagram at position A.
[0030] In the figure: 1, installation base; 2, sliding bottom plate; 3, support rod; 4, connecting rod; 5, fixed cylinder; 6, adjusting rod; 7, mounting plate; 8, detection probe; 9, limiting frame; 10, limiting plate; 11, rotating screw; 12, bevel gear one; 13, driving rod; 14, bevel gear two; 15, rotating disk; 16, fixing plate; 17, sliding rod; 18, seal; 19, return spring; 20, pressing plate; 21, air outlet groove. Detailed Embodiment
[0031] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0032] In a specific embodiment, as Figure 1 - Figure 2 shown, the basic working process of the inspection machine is disclosed;
[0033] Installation base 1 and sliding bottom plate 2 slidably installed on the upper end of installation base 1;
[0034] A support rod 3 is fixedly installed on the upper end of the sliding bottom plate 2, a connecting rod 4 is fixedly installed on the outside of the support rod 3, a fixed cylinder 5 is fixedly installed at the lower end of the connecting rod 4, an adjusting rod 6 is slidably installed inside the fixed cylinder 5, a mounting plate 7 is fixedly installed at the lower end of the adjusting rod 6, and a detection probe 8 is rotatably installed at the lower end of the mounting plate 7;
[0035] An installation structure is provided inside the sliding bottom plate 2, and the installation structure can realize the rapid installation of the inspection machine;
[0036] A limit frame 9 is fixedly installed on the upper end of the installation base 1, and two groups of limit frames 9 are symmetrically arranged about the vertical central axis of the installation base 1, and the side of the limit frame 9 close to the sliding bottom plate 2 is an open structure.
[0037] When using this intelligent off-machine inspection machine, it is necessary to install the inspection machine on the upper end of the CNC grinding machine, and make the detection probe 8 rotate at the lower end of the mounting plate 7 and align with the workpiece to be machined. The detection probe 8 is electrically connected to the CNC grinding machine controller. At this time, the detection probe 8 will monitor the size of the workpiece in real time. When the size of the workpiece exceeds the tolerance, the detection probe 8 will detect this information and cause the CNC grinding machine to stop machining the workpiece. After that, the grinding machine will automatically retract the tool and stop machining the workpiece, so as to ensure the accuracy of machining the workpiece.
[0038] In one of the specific embodiments, as Figure 1 - Figure 5 shown, the process of rapid installation and use of the inspection machine is disclosed;
[0039] The installation structure is provided with a limit plate 10, and the limit plate 10 is slidably installed inside the sliding bottom plate 2, and the end of the limit plate 10 away from the sliding bottom plate 2 is located inside the limit frame 9;
[0040] The installation structure is provided with a rotating screw 11, and the rotating screw 11 is rotatably installed inside the sliding bottom plate 2, and the rotating screw 11 is threadedly connected to the limit plate 10;
[0041] One end of the rotating screw rod 11 close to the sliding bottom plate 2 is fixedly installed with a first bevel gear 12, and there are two groups of the first bevel gear 12 and the rotating screw rod 11 arranged inside the sliding bottom plate 2;
[0042] A driving rod 13 is rotatably installed inside the sliding bottom plate 2, and a rotating disc 15 is fixedly installed at one end of the driving rod 13 away from the sliding bottom plate 2. A second bevel gear 14 is fixedly installed on the outer side of the driving rod 13. The second bevel gear 14 is located inside the sliding bottom plate 2, and the second bevel gear 14 is meshed and connected with the two groups of first bevel gears 12.
[0043] During the installation process of the intelligent external detector, it is necessary to install the installation base 1 on the upper end of the CNC grinding machine through bolts. Then, the sliding bottom plate 2 can be installed in the inner groove of the installation base 1. At this time, the rotating disc 15 can be rotated to drive the driving rod 13 to rotate. When the driving rod 13 rotates, it will drive the first bevel gear 12 to rotate through the second bevel gear 14. At this time, the second bevel gear 14 will drive the rotating screw rod 11 to rotate inside the sliding bottom plate 2, so that the limiting plate 10 threadedly installed on the outer side of the rotating screw rod 11 slides inside the sliding bottom plate 2. During the sliding process of the limiting plate 10, it will move away from the sliding bottom plate 2 and move into the inner part of the limiting frame 9. After the limiting frame 9 and the limiting plate 10 are engaged, the rotation of the rotating disc 15 can be stopped. Thus, the installation process of the detector is completed, effectively improving the convenience of installing the detector.
[0044] On the basis of the above embodiment, as Figure 1 - Figure 6 shown, the adjustment process of the internal detection probe 8 of the detector is disclosed;
[0045] An adjustment structure is arranged inside the fixed cylinder 5, and the adjustment structure can realize the up and down movement of the adjustment rod 6;
[0046] An inner fixing plate 16 is arranged inside the adjustment structure, and the fixing plate 16 is fixedly installed inside the upper end of the fixed cylinder 5. An air outlet groove 21 is formed inside the fixed cylinder 5;
[0047] A sliding rod 17 is slidably installed inside the fixing plate 16. The sliding rod 17 is located inside the air outlet groove 21. A sealing member 18 is fixedly installed on the outer side of the sliding rod 17, and the sealing member 18 is in close contact with the air outlet groove 21;
[0048] A return spring 19 is sleeved on the outer side of the sliding rod 17. The return spring 19 is located between the fixing plate 16 and the sealing member 18. A pressing plate 20 is fixedly installed at one end of the sliding rod 17 away from the fixing plate 16. At the same time, the pressing plate 20 is located outside the fixed cylinder 5.
[0049] When using this intelligent external detector, it is necessary to first adjust the detection probe 8 to the position for detection. At this time, it is necessary to control the position of the adjustment rod 6 inside the fixed cylinder 5, and then the detection probe 8 can accurately perform real-time detection on the workpiece.
[0050] During the process of adjusting the position of the detection probe 8, it is necessary to press the pressing plate 20 and make the pressing plate 20 approach the fixed cylinder 5. At this time, the movement of the pressing plate 20 will drive the sliding rod 17 to slide inside the fixing plate 16, and during the movement of the sliding rod 17, it will drive the seal 18 to move. During the movement of the seal 18, it will separate from the air outlet groove 21. During this process, the return spring 19 will be compressed by the seal 18 and the fixing plate 16 and contract. At this time, the inside of the fixed cylinder 5 will be connected to the outside air through the air outlet groove 21, and the adjustment rod 6 and the detection probe 8 will move downward due to gravity. At this time, the outside air will enter the inside of the fixed cylinder 5 through the gap between the air outlet groove 21 and the seal 18. After the detection probe 8 moves to the required position, stop pressing the pressing plate 20. At this time, the contracted return spring 19 will expand and push the seal 18 to seal with the air outlet groove 21 again, thereby limiting the detection probe 8 in this position. Thus, the adjustment process of this detector is completed, effectively improving the convenience of using this detector and increasing the overall practicality.
[0051] The content not described in detail in this specification belongs to the prior art well-known to those skilled in the art.
[0052] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An intelligent off-machine detector, comprising a mounting base (1) and a sliding bottom plate (2) slidably mounted on the upper end of the mounting base (1); It is characterized in that: Further comprising, a support rod (3) is fixedly mounted on the upper end of the sliding bottom plate (2), a connecting rod (4) is fixedly mounted on the outer side of the support rod (3), and a fixed cylinder (5) is fixedly mounted on the lower end of the connecting rod (4). An adjusting rod (6) is slidably mounted inside the fixed cylinder (5), a mounting plate (7) is fixedly mounted on the lower end of the adjusting rod (6), and a detection probe (8) is rotatably mounted on the lower end of the mounting plate (7); An installation structure is provided inside the sliding bottom plate (2), and the installation structure can achieve the quick installation of the detector; A limiting frame (9) is fixedly mounted on the upper end of the mounting base (1), and two groups of limiting frames (9) are symmetrically arranged about the vertical central axis of the mounting base (1), and the side of the limiting frame (9) close to the sliding bottom plate (2) is an open structure; The installation structure is provided with a limiting plate (10), and the limiting plate (10) is slidably mounted inside the sliding bottom plate (2), and the end of the limiting plate (10) away from the sliding bottom plate (2) is located inside the limiting frame (9).
2. The intelligent off-machine detector according to claim 1, wherein: The installation structure is provided with a rotating screw rod (11), and the rotating screw rod (11) is rotatably mounted inside the sliding bottom plate (2), and the rotating screw rod (11) is threadedly connected with the limiting plate (10).
3. The intelligent off-machine detector according to claim 2, wherein: A first bevel gear (12) is fixedly mounted on the end of the rotating screw rod (11) close to the sliding bottom plate (2), and two groups of the first bevel gear (12) and the rotating screw rod (11) are arranged inside the sliding bottom plate (2).
4. An intelligent off-machine detector according to claim 1, wherein: A driving rod (13) is rotatably mounted inside the sliding bottom plate (2), a rotating disc (15) is fixedly mounted on the end of the driving rod (13) away from the sliding bottom plate (2), and a second bevel gear (14) is fixedly mounted on the outer side of the driving rod (13). The second bevel gear (14) is located inside the sliding bottom plate (2), and the second bevel gear (14) is meshed with two groups of the first bevel gear (12).
5. An intelligent off-machine detector according to claim 1, characterized in that: An adjusting structure is provided inside the fixed cylinder (5), and the adjusting structure can achieve the up and down movement of the adjusting rod (6); A fixing plate (16) is provided inside the adjusting structure, and the fixing plate (16) is fixedly mounted inside the upper end of the fixed cylinder (5), and an air outlet groove (21) is opened inside the fixed cylinder (5).
6. The intelligent off-machine detector according to claim 5, wherein: A sliding rod (17) is slidably mounted inside the fixing plate (16), the sliding rod (17) is located inside the air outlet groove (21), and a sealing member (18) is fixedly mounted on the outer side of the sliding rod (17), and the sealing member (18) is in close contact with the air outlet groove (21).
7. An intelligent off-machine detector according to claim 6, wherein: A return spring (19) is sleeved on the outer side of the sliding rod (17), and the return spring (19) is located between the fixing plate (16) and the sealing member (18), and a pressing plate (20) is fixedly mounted on the end of the sliding rod (17) away from the fixing plate (16), and the pressing plate (20) is located outside the fixed cylinder (5).