Cutting device for high-frequency composite dielectric substrate
By designing an automated high-frequency composite media substrate cutting device, the automatic transfer and fixing of the substrate is achieved using components such as rotating rods, electric push rods and suction cups, which solves the cumbersome and labor-intensive problems in the prior art, improves cutting efficiency and reduces the labor intensity of staff.
Patent Information
- Application Number
- CN202422330209.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-24
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-09-24
AI Technical Summary
The existing high-frequency composite media substrate cutting device requires manual transfer of the substrate, which leads to cumbersome and laboriousness, low cutting efficiency, and staff need to monitor for a long time, making them prone to fatigue.
A cutting device including a rotating rod, an electric push rod, a suction cup, a cutting machine and a control panel is designed to realize the automatic transfer and fixation of the substrate. Through the coordination of the suction cup and the push plate, the substrate is automatically fed into and out of the cutting position, and the cutting process is controlled through the control panel.
It improves the substrate cutting efficiency, reduces manual operation, avoids worker fatigue, and realizes efficient cutting and automated management of the substrate.
Smart Images
Figure CN223071523U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cutting devices, and specifically relates to a cutting device for high-frequency composite dielectric substrates. Background Art
[0002] High-frequency composite dielectric substrates are a key basic material used in high-frequency, high-speed microwave circuits. These characteristics of high-frequency composite dielectric substrates make them an indispensable material in modern high-frequency communication and microwave circuits. With the development of technologies such as 5G, Internet of Things, and automotive electronics, the demand for such high-performance substrates is also increasing continuously.
[0003] In an existing cutting device for high-frequency composite dielectric substrates, when cutting a high-frequency composite substrate, it is necessary for workers to manually take the substrate from the top of the toothed belt in sequence and place it inside the fixing device for fixing, and then perform cutting. After cutting is completed, the substrate is taken out and neatly stacked inside the transfer mechanism for transfer. Such manual transfer is rather cumbersome, time-consuming and laborious, and it is impossible to timely grasp the time when the substrate cutting is completed. Workers need to keep an eye on the cutting device and timely replace the new substrate, which causes fatigue of the workers and reduces the cutting efficiency of the substrate. Therefore, a cutting device for high-frequency composite dielectric substrates is proposed to solve the above-mentioned problems. Summary of the Utility Model
[0004] (1) Technical Problems to be Solved
[0005] Aiming at the deficiencies of the prior art, the utility model provides a cutting device for high-frequency composite dielectric substrates, which has the advantages of not needing to manually transfer the uncut substrate to the fixing device and taking out and stacking neatly the cut substrate from inside the fixing device, and improving the cutting efficiency of the substrate, and solves the problems that when cutting a high-frequency composite substrate, it is necessary for workers to manually take the substrate from the top of the toothed belt in sequence and place it inside the fixing device for fixing, and then perform cutting. After cutting is completed, the substrate is taken out and neatly stacked inside the transfer mechanism for transfer. Such manual transfer is rather cumbersome, time-consuming and laborious, and it is impossible to timely grasp the time when the substrate cutting is completed. Workers need to keep an eye on the cutting device and timely replace the new substrate, which causes fatigue of the workers and reduces the cutting efficiency of the substrate.
[0006] (2) Technical Solutions
[0007] The technical solution of the present utility model to solve the above technical problems is as follows: A cutting device for a high-frequency composite dielectric substrate, including a processing table, on the top of the processing table, there are two symmetrically distributed rotating rods rotatably connected. On the outer sides of both rotating rods, there are fixedly connected mounting rods. At the bottom of the mounting rod, there is a fixedly connected electric push rod. The output end of the electric push rod is fixedly connected with a sucker seat, and at the bottom of the sucker seat, there is a fixedly connected sucker. On the right side of the processing table, there is a fixedly connected stacking frame, and on the left side of the processing table, there is an assembled transfer frame. Inside the transfer frame, there are two symmetrically distributed conveyors fixedly connected, and on the outer sides of the toothed belts of the two conveyors, there are fixedly connected partitions.
[0008] The beneficial effects of the present utility model are:
[0009] This cutting device for a high-frequency composite dielectric substrate has the advantages that it is not necessary to manually transfer the uncut substrate to the fixing device and take out the cut substrate from the fixing device and stack them neatly, thus improving the cutting efficiency of the substrate.
[0010] On the basis of the above technical solution, the present utility model can be further improved as follows.
[0011] Further, at the bottom of the stacking frame, there is a fixedly connected connecting plate. Inside the connecting plate, there is a fixedly connected hydraulic rod, and the output end of the hydraulic rod is fixedly connected with a push plate that is slidably connected inside the stacking frame.
[0012] The beneficial effect of adopting the above further solution is that it is convenient for the push plate to push the stacked substrates upward, so that the uppermost substrate can be sucked by the sucker on the right side.
[0013] Further, on the outer side of the rotating rod, there is a fixedly connected worm. At the bottom of the processing table, there is a fixedly connected first motor, and the output shaft of the first motor is fixedly connected with a worm gear that meshes with the worm, and the worm gear is rotatably connected inside the processing table.
[0014] Further, on the top of the processing table, there is a fixedly connected cutting machine, and on the top of the processing table, there is a fixedly connected control panel.
[0015] The beneficial effect of adopting the above further solution is that the cutting machine cuts the substrate transferred to the inside of the fixing device, and the control panel controls the fixing, cutting, transfer, etc. of the substrate.
[0016] Further, on the top of the processing table, there is a fixedly connected second motor, and the output shaft of the second motor is fixedly connected with a bidirectional threaded rod that is rotatably connected inside the processing table. The outer side of the bidirectional threaded rod is threadedly connected with a clamping plate.
[0017] The beneficial effect of adopting the above further solution is to fix the substrate that falls inside the two clamping plates, preventing the substrate from moving in position during the cutting process.
[0018] Further, a slide rail is fixedly connected to the top of the processing table, and the inside of the slide rail is slidably connected to the clamping plate.
[0019] The beneficial effect of adopting the above further solution is to prevent the clamping plate from rotating under the rotation of the bidirectional threaded rod, thereby limiting the running track of the clamping plate. Description of the Drawings
[0020] Figure 1 It is a schematic structural diagram of the present utility model;
[0021] Figure 2 It is a top view of the structure of the present utility model;
[0022] Figure 3 It is a bottom view of the structure of the present utility model;
[0023] Figure 4 It is a schematic structural diagram of the conveyor of the present utility model.
[0024] In the figure: 1, processing table; 2, rotating rod; 3, mounting rod; 4, electric push rod; 5, suction cup seat; 6, suction cup; 7, stacking frame; 8, transfer frame; 9, conveyor; 10, partition board; 11, connecting plate; 12, hydraulic rod; 13, push plate; 14, worm; 15, first motor; 16, worm gear; 17, cutting machine; 18, control panel; 19, second motor; 20, bidirectional threaded rod; 21, clamping plate; 22, slide rail. Detailed Embodiments
[0025] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0026] In the embodiment, by Figures 1-4Provided is a cutting device for a high-frequency composite dielectric substrate. The utility model includes a processing table 1. At the top of the processing table 1, there are two symmetrically distributed rotating rods 2 rotatably connected. On the outer sides of the two rotating rods 2, there are fixedly connected mounting rods 3. At the bottom of the mounting rod 3, there is a fixedly connected electric push rod 4. The output end of the electric push rod 4 is fixedly connected with a suction cup seat 5. At the bottom of the suction cup seat 5, there is a fixedly connected suction cup 6. On the right side of the processing table 1, there is a stacked frame 7 fixedly connected. On the left side of the processing table 1, there is a transfer frame 8 assembled. Inside the transfer frame 8, there are two symmetrically distributed conveyors 9 fixedly connected. On the outer sides of the toothed belts of the two conveyors 9, there are fixedly connected partitions 10. The conveyor 9 includes a toothed belt, a pulley meshed with the toothed belt, and a driving motor whose output shaft is fixedly connected with the lower pulley.
[0027] Stack the uncut substrates inside the stacked frame 7. The right rotating rod 2 rotates, so that the mounting rod 3 drives the electric push rod 4 to rotate to the upper side of the stacked frame 7. The suction cup seat 5 drives the suction cup 6 to rotate to the upper side of the substrate. The electric push rod 4 stretches outwards, so that the suction cup 6 sucks the uppermost substrate. The electric push rod 4 retracts inwards, and the suction cup 6 drives the substrate to move upwards. Then the rotating rod 2 rotates, so that the mounting rod 3 drives the electric push rod 4 to rotate to the lower side of the cutting machine 17. Then the electric push rod 4 stretches outwards, so that the suction cup 6 drives the substrate to move into the fixing device at the top of the processing table 1. Then the suction cup 6 releases the substrate, and the rotating rod 2 drives the mounting rod 3 to rotate back to its original position. After the cutting machine 17 cuts the fixed substrate, the left rotating rod 2 rotates, so that the mounting rod 3 rotates to the upper side of the cut substrate. The electric push rod 4 drives the suction cup seat 5 to rotate to the upper side of the substrate, so that the suction cup 6 moves to the upper side of the substrate. The left electric push rod 4 stretches outwards, so that the suction cup 6 sucks the substrate. Then the left rotating rod 2 drives the mounting rod 3 to rotate to the upper side of the transfer frame 8. The suction cup 6 releases the substrate, so that the substrate falls on the upper sides of the two partitions 10. Then the two conveyors 9 rotate to transfer the substrate into the transfer frame 8. At the top of the suction cup seat 5, there is a fixedly connected interface. The interface end is fixedly connected with a connecting pipe. The connecting pipe is fixedly connected with the air outlet of the control valve through an air pipe. The air inlet of the control valve is fixedly connected with a vacuum generator through an air pipe.
[0028] Specifically, referring to Figure 1 and Figure 3 , at the bottom of the stacked frame 7, there is a fixedly connected connecting plate 11. Inside the connecting plate 11, there is a fixedly connected hydraulic rod 12. The output end of the hydraulic rod 12 is fixedly connected with a push plate 13 that is slidably connected inside the stacked frame 7.
[0029] In this embodiment, after the uppermost substrate is sucked by the right suction cup 6, the hydraulic rod 12 extends outwards, thereby driving the push plate 13 to move upwards, so that the push plate 13 pushes the stacked substrates upwards, thus facilitating the uppermost substrate to be sucked by the right suction cup 6.
[0030] Specifically, referring to Figure 1 and Figure 3 , a worm 14 is fixedly connected to the outer side of the rotating rod 2, a first motor 15 is fixedly connected to the bottom of the processing table 1, an output shaft of the first motor 15 is fixedly connected to a worm gear 16 meshing with the worm 14, and the worm gear 16 is rotatably connected to the inside of the processing table 1.
[0031] In this embodiment, the first motor 15 is started, so that the worm 14 rotates, and then drives the worm gear 16 to rotate, thereby causing the rotating rod 2 to rotate counterclockwise by 180 degrees to suck the substrate inside the stacking frame 7. Then, the worm gear 16 drives the rotating rod 2 to rotate clockwise by 180 degrees, so that the sucked substrate is transferred to the inside of the fixing device, and the substrate falls. This process is repeated to sequentially transfer the substrates to be cut to the inside of the fixing device.
[0032] Specifically, referring to Figure 1 , a cutting machine 17 is fixedly connected to the top of the processing table 1, and a control panel 18 is fixedly connected to the top of the processing table 1.
[0033] In this embodiment, the cutting machine 17 cuts the substrate transferred to the inside of the fixing device, and the control panel 18 controls the fixing, cutting, transfer, etc. of the substrate.
[0034] Specifically, referring to Figure 1 and Figure 2 , a second motor 19 is fixedly connected to the top of the processing table 1, an output shaft of the second motor 19 is fixedly connected to a bidirectional threaded rod 20 rotatably connected to the inside of the processing table 1, and a clamping plate 21 is threadedly connected to the outer side of the bidirectional threaded rod 20.
[0035] In this embodiment, the second motor 19 is started, so that the bidirectional threaded rod 20 rotates, and then drives the clamping plate 21 to slide, fixing the substrate that has fallen inside the two clamping plates 21 to prevent the substrate from moving during the cutting process.
[0036] Specifically, referring to Figure 2 , a slide rail 22 is fixedly connected to the top of the processing table 1, and the inside of the slide rail 22 is slidably connected to the clamping plate 21.
[0037] In this embodiment, the two clamping plates 21 slide inside the slide rail 22, thereby preventing the clamping plates 21 from rotating under the rotation of the bidirectional threaded rod 20, and further limiting the running track of the clamping plates 21.
[0038] Working principle:
[0039] First: Stack the uncut substrates inside the stacking frame 7. Rotate the right rotating rod 2 so that the mounting rod 3 drives the electric push rod 4 to rotate to the upper side of the stacking frame 7. The suction cup seat 5 drives the suction cup 6 to rotate to the upper side of the substrate. The electric push rod 4 extends outwards to make the suction cup 6 suck the uppermost substrate. The electric push rod 4 retracts inwards, and the suction cup 6 drives the substrate to move upwards. Then, the rotating rod 2 rotates to make the mounting rod 3 drive the electric push rod 4 to rotate to the lower side of the cutting machine 17. Then, the electric push rod 4 extends outwards to make the suction cup 6 drive the substrate to move into the fixing device on the top of the processing table 1. Then, the suction cup 6 releases the substrate, and the rotating rod 2 drives the mounting rod 3 to rotate and reset.
[0040] Then: After the cutting machine 17 cuts the fixed substrate, rotate the left rotating rod 2 to make the mounting rod 3 rotate to the upper side of the cut substrate. The electric push rod 4 drives the suction cup seat 5 to rotate to the upper side of the substrate, so that the suction cup 6 moves to the upper side of the substrate. The left electric push rod 4 extends outwards to make the suction cup 6 suck the substrate. Then, the left rotating rod 2 drives the mounting rod 3 to rotate to the upper side of the transfer frame 8. The suction cup 6 releases the substrate, so that the substrate falls onto the upper side of the two partition plates 10. Then, the two conveyors 9 rotate to transfer the substrate into the transfer frame 8, thus facilitating the stacking of the next substrate on the partition plate.
[0041] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "including a..." does not exclude the existence of additional identical elements in the process, method, article or device including the said element.
[0042] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A cutting device for a high-frequency composite dielectric substrate, comprising a processing table (1), characterized in that: At the top of the processing table (1), there are two rotation rods (2) that are symmetrically distributed and rotatably connected. On the outer sides of the two rotation rods (2), mounting rods (3) are fixedly connected. At the bottom of the mounting rod (3), an electric push rod (4) is fixedly connected. The output end of the electric push rod (4) is fixedly connected to a suction cup seat (5). At the bottom of the suction cup seat (5), a suction cup (6) is fixedly connected. On the right side of the processing table (1), a stacking frame (7) is fixedly connected. On the left side of the processing table (1), a transfer frame (8) is assembled. Inside the transfer frame (8), there are two conveyors (9) that are symmetrically distributed and fixedly connected. On the outer sides of the toothed belts of the two conveyors (9), partition plates (10) are fixedly connected.
2. The cutting device for a high-frequency composite dielectric substrate according to claim 1, wherein: At the bottom of the stacking frame (7), a connecting plate (11) is fixedly connected. Inside the connecting plate (11), a hydraulic rod (12) is fixedly connected. The output end of the hydraulic rod (12) is fixedly connected to a push plate (13) that is slidably connected to the inside of the stacking frame (7).
3. The cutting device for a high-frequency composite dielectric substrate according to claim 1, characterized in that: On the outer side of the rotation rod (2), a worm (14) is fixedly connected. At the bottom of the processing table (1), a first motor (15) is fixedly connected. The output shaft of the first motor (15) is fixedly connected to a worm gear (16) that meshes with the worm (14). The worm gear (16) is rotatably connected to the inside of the processing table (1).
4. A cutting device for a high-frequency composite dielectric substrate according to claim 1, characterized in that: On the top of the processing table (1), a cutting machine (17) is fixedly connected. On the top of the processing table (1), a control panel (18) is fixedly connected.
5. A cutting device for a high-frequency composite dielectric substrate according to claim 1, characterized in that: On the top of the processing table (1), a second motor (19) is fixedly connected. The output shaft of the second motor (19) is fixedly connected to a bidirectional threaded rod (20) that is rotatably connected to the inside of the processing table (1). On the outer side of the bidirectional threaded rod (20), a clamping plate (21) is threadedly connected.
6. The cutting device for a high-frequency composite dielectric substrate according to claim 5, characterized in that: On the top of the processing table (1), a slide rail (22) is fixedly connected. The inside of the slide rail (22) is slidably connected to the clamping plate (21).