Rotary die-cutting machine convenient for waste removal
By introducing limit gears and screw structures into the circular die-cutting machine to adjust the distance of the mounting plate, combining the motor-driven push rod and the hair dryer to automatically convey the cardboard, and removing waste through the hit rod, the problem of material deviation and waste removal in the die-cutting machine is solved, and automatic feeding and efficient waste removal are achieved.
Patent Information
- Application Number
- CN202422284133.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-19
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-09-19
AI Technical Summary
The existing circular round die cutting machines lack a fixing mechanism, which leads to the possibility of deviation of the material during the die cutting process, reduces the accuracy of the die cutting position, increases the waste rate, and the removal of waste requires manual operation, which is very labor-intensive and low efficiency.
A circular round die-cutting machine for easy cleaning is designed. It uses limit gears and screw structures to adjust the distance of the installation plate, combines the push rod driven by the motor and the hair dryer to automatically convey the cardboard, and removes waste through the hit rod, realizes automatic feeding and die cutting, and uses the sliding screen and conveyor belt to automatically remove waste.
Automatic conveying and die cutting of cardboards of different thicknesses is realized, which reduces the waste rate, reduces labor intensity, improves work efficiency, is simple in structure and is easy to use.
Smart Images

Figure CN223071570U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of round die-cutting machines, in particular to a round die-cutting machine convenient for waste removal. Background Technique
[0002] All kinds of die-cutting processes are based on the die-cutting machine, so the die-cutting machine closely related to us is the most important component of die-cutting, generally divided into two die-cutting forms: flat-bed and round-bed. The selection of the die-cutting machine is usually determined by the complexity and quantity of the order. Each die-cutting machine has its own advantages and the production orders it is suitable for. For example, the round-bed die-cutting machine is suitable for the production of large-size cardboard and large-batch orders; while the flat-bed die-cutting machine is more suitable for the production of complex die-cutting tool layouts and small-batch orders, but it cannot reach the level of the round-bed die-cutting machine in terms of production speed and cardboard processing size.
[0003] The existing round-bed die-cutting machine consists of a frame, a feeding device, a die-cutting device and a waste box. For the existing round-bed die-cutting machine, during the die-cutting process, there is a lack of a fixing mechanism, and the material is prone to deviation during the reciprocating movement, reducing the accuracy of the die-cutting position, affecting the quality of the carton, and resulting in a high waste rate; hundreds of die-cut cardboard sheets are stacked together, and the removal of the waste paper edges and middle chip scraps needs to be completed manually, with high labor intensity and low work efficiency.
[0004] Based on this, this scheme proposes a round-bed die-cutting machine convenient for waste removal. Content of the Utility Model
[0005] The purpose of the utility model is to provide a round-bed die-cutting machine convenient for waste removal to solve the problems raised in the above background technique.
[0006] To achieve the above purpose, the utility model provides the following technical scheme: A round-bed die-cutting machine convenient for waste removal, including a base,
[0007] A fixing rod is fixedly installed on the top of the base, and an installation cavity is opened inside the base. The top of the fixing rod is fixedly installed with a feeding box. A pushing box and a processing box are respectively fixedly installed on both sides of the feeding box, and a bottom plate is fixedly installed on the inner bottom wall of the feeding box. A plurality of cardboard sheets are stacked on the top of the bottom plate;
[0008] Installation holes are provided at both the top and bottom of the processing box, and two blanking holes are opened at the bottom of the processing box. Vertical rods are slidably installed in both installation holes. Connecting rods and mounting plates are respectively fixedly installed at both ends of the two vertical rods. Two conveying rollers and a die-cutting roller are rotatably installed on one side of the two mounting plates close to each other. Threaded sleeves are respectively sleeved on one side of the two connecting rods close to each other. The same limiting gear is fixedly sleeved between the two threaded rods;
[0009] On both sides of the processing box, a feeding hole and a discharging hole are respectively provided. A downward sliding screen is fixedly installed on the discharging hole, and a conveyor belt is arranged on one side of the base close to the downward sliding screen;
[0010] On the side of the processing box far from the feeding box, a pushing box is fixedly installed. A strip-shaped hole is provided on the pushing box, and a first motor is fixedly installed at the front end of the pushing box. A semi-gear located inside the pushing box is fixedly sleeved on the output shaft of the first motor. A pushing rod is movably installed in the strip-shaped hole, and a rack is fixedly installed on the pushing rod;
[0011] Two hair dryers are fixedly installed on the top of the processing box.
[0012] Preferably, a third spring is sleeved on the pushing rod. One end of the third spring is fixed on the pushing rod, and the other end of the third spring is fixed on the inner wall of the strip-shaped hole.
[0013] By adopting the above technical solution, the reset of the pushing rod is facilitated by the third spring.
[0014] Preferably, the thread directions of the two lead screws are set in opposite directions. First springs are sleeved on both vertical rods. One end of each of the two first springs is fixed on the corresponding vertical rod, and the other end of each of the two first springs is fixed on the inner wall of the corresponding mounting hole. The other ends of the two first springs are fixed on the inner wall of the corresponding mounting hole.
[0015] By adopting the above technical solution, the moving directions of the two vertical rods can be made opposite through the above setting, and the reset of the vertical rods is facilitated by the first springs.
[0016] Preferably, an installation groove is provided on the side of the processing box close to the lead screw. A metal rod is slidably installed in the installation groove. A compression spring is sleeved on the metal rod, and a limit rack is fixedly installed at one end of the metal rod. One end of the compression spring is fixed on the metal rod, and the other end of the compression spring is fixed on the inner wall of the installation groove.
[0017] By adopting the above technical solution, by first pushing the limit rack inward so that the limit rack does not engage with the limit gear, the rotation limit of the two lead screws can be removed. By releasing the limit rack, the limit rack is reset to engage with the limit gear under the action of the compression spring, and the two lead screws can be limited and fixed, and the distance between the two mounting plates can be locked and fixed.
[0018] Preferably, two movable holes are formed in the top of the installation cavity. Impact rods are movably installed in both of the two through holes. The bottom ends of the two impact rods are fixedly installed with the same connecting rod. Second springs are sleeved on both of the two impact rods. One ends of the two second springs are fixed on the corresponding impact rods, and the other ends of the two second springs are fixed on the inner walls of the corresponding movable holes. A second motor is fixedly installed at the front end of the base. A striking disc located below the connecting rod is fixedly sleeved on the output shaft of the second motor.
[0019] With the above technical solution, by starting the second motor to drive the rotation of the striking disc, the striking disc repeatedly strikes the connecting rod, which can drive the up-and-down reciprocating movement of the two impact rods. The two impact rods repeatedly strike the downward sliding screen, so that the small waste materials of the cardboard on the downward sliding screen can be struck and dropped.
[0020] Preferably, the output shaft of the second motor is located at the eccentric position of the striking disc.
[0021] Compared with the prior art, the beneficial effects of the present utility model are as follows: First, stack the cardboard in the feeding box. By first pushing the limit rack inward, the limit rack does not mesh with the limit gear, so that the rotation limit of the two lead screws is no longer carried out. Then, by rotating the limit gear to drive the rotation of the two lead screws, the two lead screws drive the two connecting rods to move towards each other, which can drive the two mounting plates to move towards each other, or by rotating the limit gear in the reverse direction, the two mounting plates can move in opposite directions, so as to adjust the distance between the two mounting plates, adjust the distance between the conveying rollers on the two mounting plates and adjust the distance between the die-cutting rollers between the two mounting plates, which is convenient for the conveying and die-cutting processing of cardboard with different thicknesses. Then, by loosening the limit rack, the limit rack is reset and meshed with the limit gear under the action of the compression spring, so as to limit and fix the two lead screws and lock and fix the distance between the two mounting plates. By starting the first motor to drive the rotation of the half gear, the half gear intermittently meshes with the rack, which can drive the left-and-right reciprocating movement of the pushing rod. The pushing rod can strike and push the cardboard one by one into the space between the two mounting plates for subsequent transmission and die-cutting processing by the two die-cutting rollers. By starting the two hair dryers, wind can be generated. The wind can blow the large waste materials generated during the die-cutting process of the cardboard to the outside of the two blanking holes. The processed cardboard is conveyed to the downward sliding screen and slides down through the downward sliding screen and falls on the conveyor belt for subsequent conveying and processing. During this period, by starting the second motor to drive the rotation of the striking disc, the striking disc repeatedly strikes the connecting rod, which can drive the up-and-down reciprocating movement of the two impact rods. The two impact rods repeatedly strike the downward sliding screen, so that the small waste materials of the cardboard on the downward sliding screen can be struck and dropped. The structure of the present utility model is simple and easy to use. The rotary die-cutting machine for facilitating waste removal is convenient for automatic feeding and die-cutting processing, and is convenient for removing the waste materials generated during the processing, saving time and effort. Brief Description of the Drawings
[0022] Figure 1 is the front view of the internal structure of the present utility model;
[0023] Figure 2 is the schematic diagram of the structure of part A of the present utility model;
[0024] Figure 3 is the partial side view of the base of the present utility model;
[0025] Figure 4 is the side view of the processing box of the present utility model;
[0026] Figure 5 is the schematic diagram of the structure of part B of the present utility model;
[0027] Figure 6 is the side view of the feeding box of the present utility model.
[0028] In the figure: 1. Base; 2. Pushing rod; 3. Pushing box; 4. Rack; 5. Half gear; 6. Feeding box; 7. Cardboard; 8. Hair dryer; 9. Processing box; 10. Lower sliding screen; 11. Conveyor belt; 12. Connecting rod; 13. Installation cavity; 14. Die-cutting roller; 15. Blanking hole; 16. Installation plate; 17. Conveying roller; 18. Fixed rod; 19. Bottom plate; 20. Striking plate; 21. First motor; 22. Second spring; 23. Striking rod; 24. Lead screw; 25. Connecting rod; 26. First spring; 27. Vertical rod; 28. Limiting gear; 29. Metal rod; 30. Compression spring; 31. Limiting rack; 32. Second motor; 33. Third spring. Detailed Description of the Preferred Embodiment
[0029] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0030] Please refer to Figure 1-6, the present utility model provides a technical solution: a rotary die-cutting machine facilitating waste removal, including a base 1. A fixing rod 18 is fixedly installed on the top of the base 1, and an installation cavity 13 is opened inside the base 1. The top of the fixing rod 18 is fixedly installed with a feeding box 6. On both sides of the feeding box 6, a pushing box 3 and a processing box 9 are respectively fixedly installed. On the inner wall of the bottom of the feeding box 6, a bottom plate 19 is fixedly installed. A plurality of cardboard sheets 7 are stacked on the top of the bottom plate 19. Installation holes are provided at both the top and the bottom of the processing box 9, and two blanking holes 15 are opened at the bottom of the processing box 9. Two vertical rods 27 are slidably installed in the two installation holes. At both ends of the two vertical rods 27, a connecting rod 25 and a mounting plate 16 are respectively fixedly installed. On the side of the two mounting plates 16 close to each other, two conveying rollers 17 and a die-cutting roller 14 are rotatably installed. On the side of the two connecting rods 25 close to each other, a lead screw 24 is threadedly sleeved. A same limiting gear 28 is fixedly sleeved between the two lead screws 24. The thread directions of the two lead screws 24 are arranged in opposite directions. First springs 26 are sleeved on the two vertical rods 27. One end of each of the two first springs 26 is fixed on the corresponding vertical rod 27, and the other end of each of the two first springs 26 is fixed on the inner wall of the corresponding installation hole. Through the above structural settings, by rotating the limiting gear 28, the rotation of the two lead screws 24 is driven. The two lead screws 24 drive the two connecting rods 25 to move towards each other, and thus the two mounting plates 16 can be driven to move towards each other. Or by rotating the limiting gear 28 in the reverse direction, the two mounting plates 16 can be made to move in opposite directions, so that the distance between the two mounting plates 16 can be adjusted, the distance between the conveying rollers 17 on the two mounting plates 16 can be adjusted, and the distance between the die-cutting rollers 14 between the two mounting plates 16 can be adjusted, which is convenient for the conveying and die-cutting processing of cardboard sheets 7 with different thicknesses.
[0031] Combined with Figure 1-6 As shown, feeding holes and discharging holes are respectively opened on both sides of the processing box 9. A downward sliding sieve 10 is fixedly installed on the discharging hole. A conveyor belt 11 is provided on one side of the base 1 close to the downward sliding sieve 10. A pushing box 3 is fixedly installed on the side of the processing box 9 far from the feeding box 6. A strip-shaped hole is opened on the pushing box 3, and a first motor 21 is fixedly installed at the front end of the pushing box 3. A half gear 5 located inside the pushing box 3 is fixedly sleeved on the output shaft of the first motor 21. A pushing rod 2 is movably installed in the strip-shaped hole. A rack 4 is fixedly installed on the pushing rod 2. A third spring 33 is sleeved on the pushing rod 2. One end of the third spring 33 is fixed on the pushing rod 2, and the other end of the third spring 33 is fixed on the inner wall of the strip-shaped hole. Through the above structural settings, by starting the first motor 21, the rotation of the half gear 5 is driven. The half gear 5 intermittently meshes with the rack 4, and thus the left and right reciprocating movement of the pushing rod 2 can be driven. The pushing rod 2 can push the cardboard sheets 7 one by one and strike them into the space between the two mounting plates 16 for subsequent conveying and die-cutting processing by the two die-cutting rollers 14.
[0032] Combined Figure 1-6 As shown, two hair dryers 8 are fixedly installed on the top of the processing box 9. Through the above structural arrangement, by starting the two hair dryers 8, wind can be generated. The wind can blow the large waste generated during the die-cutting process on the cardboard 7 outside the two blanking holes 15.
[0033] Combined Figure 1-6 As shown, an installation groove is provided on one side of the processing box 9 close to the lead screw 24. A metal rod 29 is slidably installed in the installation groove. A compression spring 30 is sleeved on the metal rod 29 and a limit rack 31 is fixedly installed at one end of the metal rod 29. One end of the compression spring 30 is fixed on the metal rod 29, and the other end of the compression spring 30 is fixed on the inner wall of the installation groove. Through the above structural arrangement, by first pushing the limit rack 31 inward so that the limit rack 31 does not engage with the limit gear 28, the rotation limit of the two lead screws 24 can be removed. By releasing the limit rack 31, the limit rack 31 is reset by the action of the compression spring 30 and engages with the limit gear 28, so that the two lead screws 24 can be limited and fixed, and the distance between the two mounting plates 16 can be locked and fixed.
[0034] Combined Figure 1-6 As shown, two movable holes are provided at the top of the installation cavity 13. Two striking rods 23 are movably installed in the two through holes. The same connecting rod 12 is fixedly installed at the bottom ends of the two striking rods 23. Second springs 22 are sleeved on the two striking rods 23. One end of each of the two second springs 22 is fixed on the corresponding striking rod 23, and the other end of each of the two second springs 22 is fixed on the inner wall of the corresponding movable hole. A second motor 32 is fixedly installed at the front end of the base 1. A striking disc 20 located below the connecting rod 12 is fixedly sleeved on the output shaft of the second motor 32. The output shaft of the second motor 32 is located at the eccentric position of the striking disc 20. Through the above structural arrangement, the cardboard 7 to be processed is conveyed onto the downward sliding sieve 10 and slides down through the downward sliding sieve 10 and falls onto the conveyor belt 11 for subsequent conveying and processing. During this period, by starting the second motor 32 to drive the rotation of the striking disc 20, the striking disc 20 repeatedly strikes the connecting rod 12, which can drive the up and down reciprocating movement of the two striking rods 23. The two striking rods 23 repeatedly strike the downward sliding sieve 10, so that the small waste on the cardboard 7 on the downward sliding sieve 10 can be struck and dropped.
[0035] Working principle of the utility model: First, stack the cardboard 7 in the feeding box 6. By first pushing the limit rack 31 inward so that the limit rack 31 does not engage with the limit gear 28, the rotation limit of the two lead screws 24 can be removed. Then, by rotating the limit gear 28, the rotation of the two lead screws 24 is driven. The two lead screws 24 drive the two connecting rods 25 to move towards each other, which can drive the two mounting plates 16 to move towards each other. Or by rotating the limit gear 28 in the reverse direction, the two mounting plates 16 can be moved in opposite directions, thereby adjusting the distance between the two mounting plates 16, adjusting the distance between the conveying rollers 17 on the two mounting plates 16 and the distance between the die-cutting rollers 14 between the two mounting plates 16, which is convenient for the conveying and die-cutting processing of cardboard 7 with different thicknesses. Then, by releasing the limit rack 31, the limit rack 31 is reset to engage with the limit gear 28 under the action of the compression spring 30, so as to limit and fix the two lead screws 24, and lock and fix the distance between the two mounting plates 16. By starting the first motor 21, the rotation of the half gear 5 is driven. The half gear 5 intermittently engages with the rack 4, which can drive the left and right reciprocating movement of the push rod 2. The push rod 2 can push the cardboard 7 one by one into the space between the two mounting plates 16 for subsequent transmission and die-cutting processing by the two die-cutting rollers 14. By starting the two blowers 8, wind can be generated. The wind can blow the large waste generated during the die-cutting process on the cardboard 7 outside the two blanking holes 15. The processed cardboard 7 is conveyed onto the downward-sliding screen 10 and slides down the downward-sliding screen 10 and falls onto the conveyor belt 11 for subsequent conveying and processing. During this period, by starting the second motor 32, the rotation of the striking disc 20 is driven. The striking disc 20 repeatedly strikes the connecting rod 12, which can drive the up and down reciprocating movement of the two striking rods 23. The two striking rods 23 repeatedly strike the downward-sliding screen 10, so that the small waste on the cardboard 7 on the downward-sliding screen 10 is struck and dropped. The structure of the utility model is simple and easy to use. The rotary die-cutting machine convenient for waste removal is convenient for automatic feeding and die-cutting processing, and is convenient for removing the waste generated during the processing, saving time and effort.
[0036] The content not described in detail in this specification belongs to the prior art well-known to those skilled in the art. Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A rotary die-cutting machine facilitating waste removal, comprising a base (1), characterized in that: A fixed rod (18) is fixedly installed at the top of the base (1), and an installation cavity (13) is formed inside the base (1). A feeding box (6) is fixedly installed at the top of the fixed rod (18). A pushing box (3) and a processing box (9) are respectively fixedly installed on both sides of the feeding box (6). A bottom plate (19) is fixedly installed on the inner bottom wall of the feeding box (6). A plurality of cardboard sheets (7) are stacked on the top of the bottom plate (19); Installation holes are provided at both the top and the bottom of the processing box (9), and two blanking holes (15) are formed at the bottom of the processing box (9). Vertical rods (27) are slidably installed in both installation holes. Connecting rods (25) and mounting plates (16) are respectively fixedly installed at both ends of the two vertical rods (27). Two conveying rollers (17) and a die-cutting roller (14) are rotatably installed on the side of the two mounting plates (16) close to each other. Lead screws (24) are threadedly sleeved on the side of the two connecting rods (25) close to each other. The same limiting gear (28) is fixedly sleeved between the two lead screws (24); A feeding hole and a discharging hole are respectively formed on both sides of the processing box (9). A downward-sliding screen (10) is fixedly installed on the discharging hole. A conveyor belt (11) is provided on one side of the base (1) close to the downward-sliding screen (10); A pushing box (3) is fixedly installed on the side of the processing box (9) away from the feeding box (6). A strip-shaped hole is formed in the pushing box (3), and a first motor (21) is fixedly installed at the front end of the pushing box (3). A semi-gear (5) located inside the pushing box (3) is fixedly sleeved on the output shaft of the first motor (21). A pushing rod (2) is movably installed in the strip-shaped hole, and a rack (4) is fixedly installed on the pushing rod (2); Two hair dryers (8) are fixedly installed on the top of the processing box (9).
2. The rotary die-cutting machine facilitating waste removal according to claim 1, wherein: A third spring (33) is sleeved on the pushing rod (2). One end of the third spring (33) is fixed on the pushing rod (2), and the other end of the third spring (33) is fixed on the inner wall of the strip-shaped hole.
3. The rotary die-cutting machine facilitating waste removal according to claim 1, wherein: The thread directions of the two lead screws (24) are arranged in opposite directions. First springs (26) are sleeved on both vertical rods (27). One end of each of the two first springs (26) is fixed on the corresponding vertical rod (27), and the other end of each of the two first springs (26) is fixed on the inner wall of the corresponding installation hole.
4. A rotary die-cutting machine facilitating waste removal according to claim 1, characterized in that: An installation groove is formed on one side of the processing box (9) close to the lead screw (24). A metal rod (29) is slidably installed in the installation groove. A compression spring (30) is sleeved on the metal rod (29), and a limiting rack (31) is fixedly installed at one end of the metal rod (29). One end of the compression spring (30) is fixed on the metal rod (29), and the other end of the compression spring (30) is fixed on the inner wall of the installation groove.
5. The rotary die cutter for facilitating waste removal according to claim 1, wherein: Two movable holes are formed in the top of the installation cavity (13), and a striking rod (23) is movably installed in each of the two through holes. The same connecting rod (12) is fixedly installed at the bottom ends of the two striking rods (23). A second spring (22) is sleeved on each of the two striking rods (23). One end of each of the two second springs (22) is fixed to the corresponding striking rod (23), and the other end of each of the two second springs (22) is fixed to the inner wall of the corresponding movable hole. A second motor (32) is fixedly installed at the front end of the base (1). A striking disk (20) located below the connecting rod (12) is fixedly sleeved on the output shaft of the second motor (32).
6. The rotary die-cutting machine convenient for waste removal according to claim 5, wherein: The output shaft of the second motor (32) is located at the eccentric position of the striking disk (20).