Block forming machine
By introducing primary and secondary fabric devices into the block forming machine, combined with worm gear and worm assembly and vibrator, the problems of uneven distribution of sand and connection errors are solved, and higher quality block forming and equipment stability are achieved.
Patent Information
- Application Number
- CN202421717178.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-19
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-07-19
AI Technical Summary
The existing block forming machines have uneven distribution of sand after fabric operation, which affects the forming quality, and the equipment connection error cannot be compensated in time, resulting in unstable forming quality.
A block forming machine including primary and secondary fabric devices is designed. Through the lifting mold box, vibrator, hydraulic cylinder and worm gear assembly, uniform filling and height adjustment of sand material is achieved, connection errors are compensated, and molding quality is improved.
The uniform filling of sand material in the mold box is achieved, the forming quality of the block is improved, and the connection error can be compensated by manual adjustment, which improves the practicality and forming stability of the equipment.
Smart Images
Figure CN223071647U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of block production and processing equipment, and particularly relates to a block molding machine. Background Art
[0002] A molding machine is a mechanical device for manufacturing blocks / bricks, which can press mixtures such as cement, sand and other additives into blocks / bricks with specific shapes and sizes.
[0003] The existing patent CN2326413Y discloses a fixed-type concrete block molding machine for construction, which includes a lifting mold box, a demolding mechanism and a vibrator. In order to reduce the flat layer height of the blocks out of the mold, the demolding mechanism adopts a crank connecting rod mechanism, and a flexible belt drive is used between the motor, the reducer and the crankshaft, so that the motor and the reducer can be arranged in the space on the side of the crankshaft. The vibrator adopts a structure with four shafts arranged in parallel and meshing with each other, so as to increase the effective vibration area and form four blocks at a time to meet the requirements of block stacking. However, after the cloth feeding operation is completed, the sand distribution between the molds is uneven, which will directly affect the molding quality of the blocks; moreover, after the equipment works for a period of time, the matching degree between the devices that need to complete the action connection changes, such as the connection between the cloth feeding device and the lower mold. If the connection error of the equipment cannot be compensated in time, it will also affect the molding quality of the blocks. Content of the Utility Model
[0004] Aiming at the technical problems existing in the above-mentioned block molding machine, the utility model provides a block molding machine with reasonable design, simple structure, capable of realizing secondary cloth feeding, easy to adjust and strong practicability.
[0005] To achieve the above object, the technical solution adopted by the present utility model is as follows. A block molding machine provided by the present utility model includes a machine body, on which there is a liftable die box that can move along its height direction. A vibrator is arranged below the liftable die box, and an upper die is arranged above the liftable die box. A hydraulic cylinder is arranged at the top of the upper die. A feeding device is arranged on one side of the machine body. Below the feeding device, there is a primary feeding device that is connected to it and used for feeding the liftable die box. The machine body is provided with a secondary feeding device on the side opposite to the primary feeding device. The secondary feeding device includes a hollow material pushing box. On one side of the material pushing box, there is a secondary feeding push cylinder that pushes the material pushing box towards the liftable die box. The primary feeding device includes a receiving hopper that is movably connected to the feeding device. A material turning mechanism is arranged inside the receiving hopper. The power input side of the material turning mechanism is provided with a transmission mechanism. The power input end of the transmission mechanism is provided with a K series reduction motor. On the side of the feeding device facing away from the machine body, there is a primary feeding push cylinder connected to the receiving hopper. On one side of the machine body, there is a frame for installing the feeding device and the primary feeding device. Cross beams for supporting the primary feeding device are arranged on both sides of the frame. Support rods are arranged at both ends of the cross beam, and a worm and worm gear assembly is arranged in the middle of the cross beam. The power input end of the worm and worm gear assembly is provided with a hand wheel.
[0006] Preferably, the worm and worm gear assembly includes a transmission box connected to the bottom of the cross beam. A worm gear is arranged in the transmission box. The transmission end of the worm gear is provided with a worm that is rotationally matched with the cross beam. An outer sleeve is arranged outside the worm.
[0007] Preferably, the feeding device includes a feeding hopper. The bottom opening of the feeding hopper is an arc-shaped opening. A feeding switch mechanism is arranged outside the feeding hopper. The feeding switch mechanism includes a mounting seat arranged on the side of the feeding hopper facing away from the machine body. A K series reduction motor is arranged on the mounting seat. The power output side of the K series reduction motor is provided with a connecting rod assembly. The end of the connecting rod assembly is provided with an arc-shaped valve plate. Rotating plates hinged to the feeding hopper are arranged at both ends of the valve plate.
[0008] Preferably, the connecting rod assembly includes a rocker arm rod connected to the transmission end of the K series reduction motor. A planar moving rod rotationally connected to the end of the rocker arm rod is arranged at the end of the rocker arm rod. A connecting head rotationally connected to the bottom of the planar moving rod is arranged at the bottom of the planar moving rod. The connecting head is connected to the valve plate.
[0009] Preferably, two vibrating plates are arranged inside the feeding hopper, and the cross sections of the two vibrating plates are in a shape of an inverted V. Upper ear plates and lower ear plates are arranged at one end of the vibrating plate. Both the upper ear plates and the lower ear plates extend out from vibration holes opened on the side surface of the feeding hopper. Transverse springs are arranged between adjacent upper ear plates and between adjacent lower ear plates.
[0010] Compared with the prior art, the advantages and positive effects of the present utility model are as follows:
[0011] 1. A block forming machine provided by the present utility model can perform primary feeding and secondary feeding on a lifting mold box by using a primary feeding device and a secondary feeding device, which can improve the filling effect of sand materials in the lifting mold box and is beneficial to improving the forming quality of blocks; by manually operating the handwheel, the worm and worm gear can obtain the driving force, and then the height of the cross beam and the primary feeding device can be finely adjusted to compensate for the connection error between the primary feeding device and the lifting mold box, further improving the forming quality of blocks. The device is reasonably designed, can realize secondary feeding, is convenient to adjust and has strong practicability, and is suitable for large-scale popularization. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for description in the embodiments will be briefly introduced below. Obviously, the drawings in the following description are some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0013] Figure 1 The front view of a block forming machine provided for the embodiment;
[0014] Figure 2 The axonometric view of a block forming machine provided for the embodiment;
[0015] Figure 3 The sectional view of a block forming machine provided for the embodiment;
[0016] Figure 4 The bottom view of a block forming machine provided for the embodiment;
[0017] Figure 5 The axonometric view of the primary feeding device provided for the embodiment;
[0018] Figure 6 The structural schematic diagram of the blanking device provided for the embodiment;
[0019] Figure 7 The distribution schematic diagram of the vibrating plate in the hopper provided for the embodiment;
[0020] In the above figures, 1 is the machine body; 2 is the lifting die box; 3 is the vibrator; 4 is the upper die; 5 is the hydraulic cylinder; 6 is the blanking device; 61 is the blanking hopper; 62 is the blanking switch mechanism; 621 is the mounting seat; 622 is the K series reduction motor; 623 is the connecting rod assembly; 6231 is the rocker arm; 6232 is the planar moving rod; 6233 is the connector; 624 is the valve plate; 625 is the rotating plate; 63 is the vibrating plate; 64 is the upper ear plate; 65 is the lower ear plate; 66 is the transverse spring; 7 is the primary feeding device; 71 is the receiving hopper; 72 is the material turning mechanism; 73 is the transmission mechanism; 74 is the K series reduction motor; 75 is the primary feeding push cylinder; 8 is the secondary feeding device; 81 is the material pushing box; 82 is the secondary feeding push cylinder; 9 is the blanking device; 10 is the frame; 11 is the cross beam; 12 is the support rod; 13 is the worm and worm gear assembly; 131 is the transmission box; 132 is the outer sleeve; 14 is the hand wheel. Detailed implementation manners
[0021] In order to more clearly understand the above objects, features and advantages of the present invention, the present invention will be further described below with reference to the drawings and embodiments. It should be noted that, without conflict, the embodiments of the present application and the features in the embodiments may be combined with each other. For the convenience of narration, words such as "upper", "lower", "left" and "right" in the following text only represent the same directions as the upper, lower, left and right directions of the drawings themselves, and do not limit the structure.
[0022] In the following description, many specific details are set forth in order to fully understand the present invention. However, the present invention may be implemented in other ways different from those described herein. Therefore, the present invention is not limited by the specific embodiments disclosed in the following specification.
[0023] Embodiment, as Figures 1 to 7 shown, a block making machine provided by the present invention includes a machine body 1, a lifting die box 2 that can move along the height direction of the machine body 1 is arranged on the machine body 1, a vibrator 3 is arranged below the lifting die box 2, an upper die 4 is arranged above the lifting die box 2, a hydraulic cylinder 5 is arranged on the top of the upper die 4, a blanking device 6 is arranged on one side of the machine body 1, and a primary feeding device 7 that is connected to the blanking device 6 and used for feeding the lifting die box 2 is arranged below the blanking device 6. Among them, the machine body 1, the hydraulic cylinder 5, the vibrator 3 and the upper die 4 are existing mature technologies. For example, the vibrator 3 uses a cam as an actuator, and the cam is driven by a motor, a belt and a pulley. This embodiment will not be elaborated here. In order to improve the connection performance between the blanking device 6, the primary feeding device 7 and the lifting die box 2, the present invention makes beneficial improvements to the blanking device 6 and the primary feeding device 7, and adds a secondary feeding device 8.
[0024] Specifically, on one side opposite to the primary feeding device 7, the utility model is provided with a secondary feeding device 8. The secondary feeding device 8 includes a hollow material pushing box 81. On one side of the material pushing box 81, there is a secondary material pushing cylinder 82 that pushes the material pushing box 81 towards the lifting die box 2. The primary feeding device 7 includes a receiving hopper 71 that is movably connected to the feeding device 6. Inside the receiving hopper 71, there is a material turning mechanism 72. On the power input side of the material turning mechanism 72, there is a transmission mechanism 73. The material turning mechanism 72 includes a rotating shaft, and on the rotating shaft, there are material turning plates. The transmission mechanism 73 includes gears that are key-connected to the rotating shafts one by one. The gears are synchronously driven by a chain. The gear located at the beginning of the transmission is provided with a toothed shaft, and the toothed shaft is coaxially connected to the K series reduction motor 622. The power input end of the transmission mechanism 73 is provided with the K series reduction motor 622. On the side of the feeding device 6 facing away from the machine body 1, there is a primary material pushing cylinder 75 connected to the receiving hopper 71. On one side of the machine body 1, there is a frame 10 for installing the feeding device 6 and the primary feeding device 7. On both sides of the frame 10, there are cross beams 11 for supporting the primary feeding device 7. At both ends of the cross beam 11, there are support rods 12. In the middle of the cross beam 11, there is a worm and worm gear assembly 13. The power input end of the worm and worm gear assembly 13 is provided with a handwheel 14.
[0025] In this device, the primary feeding device 7 and the secondary feeding device 8 can perform primary feeding and secondary feeding on the lifting die box 2 successively. Among them, the receiving hopper 71 of the primary feeding device 7 receives sand materials from the feeding hopper 61 under the pushing and pulling of the primary material pushing cylinder 75, continues to move towards the position of the lifting die box 2, and under the stirring action of the material turning mechanism 72 inside it, can ensure the preliminary filling effect of the sand materials; the material pushing box 81 is pushed by the secondary material pushing cylinder 82 towards the lifting die box 2 to level the piled-up part of the sand materials and make the sand materials be filled into the block mold holes in the lifting die box 2 for the second time, further improving the filling effect of the sand materials in the lifting die box 2 and being beneficial to improving the forming quality of the blocks.
[0026] Further, by manually operating the handwheel 14, the worm and worm gear can obtain the driving force. The worm and worm gear change the direction of the handwheel 14 from horizontal to vertical. The cross beam 11 that rotates in cooperation with the worm part converts the rotational motion into a lifting action, thereby enabling the height of the cross beam 11 and the primary feeding device 7 to be finely adjusted, compensating for the connection error between the primary feeding device 7 and the lifting die box 2, and further improving the forming quality of the blocks.
[0027] To improve the practicality of the worm and worm gear assembly 13, the worm and worm gear assembly 13 provided by the utility model includes a transmission box 131 connected to the bottom of the cross beam 11. Inside the transmission box 131, there is a worm gear. On the transmission end of the worm gear, there is a worm that rotates in cooperation with the cross beam 11. Outside the worm, there is an outer sleeve 132. The inner wall of the outer sleeve 132 can be provided with thread teeth that cooperate with the worm, or can be set as a smooth cylinder to play a guiding role.
[0028] To improve the blanking efficiency of the blanking device 6, the blanking device 6 provided by the present utility model includes a blanking hopper 61. The bottom opening of the blanking hopper 61 is an arc-shaped opening. A blanking switch mechanism 62 is arranged on the outer side of the blanking hopper 61. The blanking switch mechanism 62 includes a mounting seat 621 arranged on the side of the blanking hopper 61 facing away from the machine body 1. A K series reduction motor 622 is arranged on the mounting seat 621. A connecting rod assembly 623 is arranged on the power output side of the K series reduction motor 622. An arc-shaped valve plate 624 is arranged at the end of the connecting rod assembly 623. Rotating plates 625 hinged to the blanking hopper 61 are arranged at both ends of the valve plate 624. The K series reduction motor 622 is used to control the connecting rod assembly 623. The connecting rod assembly 623 transmits power to the valve plate 624. The valve plate 624 can swing to open and close the blanking hopper 61 under the hinge action of the rotating plate 625 and the blanking hopper 61. Moreover, the size of the bottom opening of the blanking hopper 61 is designed appropriately, and the immediate reaction effect of opening and closing the bottom opening is good, which can improve the feeding efficiency of this device.
[0029] Furthermore, the connecting rod assembly 623 provided by the present utility model includes a rocker arm 6231 connected to the transmission end of the K series reduction motor 622. A planar moving rod 6232 rotatably connected to the end of the rocker arm 6231 is arranged. A connecting head 6233 rotatably connected to the bottom of the planar moving rod 6232 is arranged. The connecting head 6233 is connected to the valve plate 624. Among them, the K series reduction motor 622 is used to drive the rocker arm 6231 to swing. The rocker arm 6231 drives the planar moving rod 6232 to perform a planar motion, thereby driving the connecting head 6233 and the valve plate 624 to move. The valve plate 624 opens and closes the bottom opening of the blanking hopper 61 under the hinge action of the rotating plate 625.
[0030] To reduce the probability of blanking blockage, two vibrating plates 63 are arranged inside the blanking hopper 61 provided by the present utility model, and the cross sections of the two vibrating plates 63 are in an eight-shaped configuration. Upper ear plates 64 and lower ear plates 65 are arranged at one end of the vibrating plates 63. Both the upper ear plates 64 and the lower ear plates 65 extend out from the vibrating holes opened on the side surface of the blanking hopper 61. Transverse springs 66 are arranged between adjacent upper ear plates and between adjacent lower ear plates. The vibrating holes have a certain margin, ensuring that the vibrating plates 63 have a small vibration amplitude and will not cause a large area of sand leakage. The vibrating plates 63 can generate a small deviation amplitude under the flow action of the sand material. Coupled with the resetting action of the transverse springs 66, the vibrating plates 63 act on the sand material in the opposite direction, avoiding the occurrence of large-area blockage.
[0031] The above are only the preferred embodiments of the present utility model, and are not intended to limit the present utility model in other forms. Any person skilled in the art may use the disclosed technical content to make changes or modifications into equivalent embodiments with equivalent changes and apply them to other fields. However, any simple modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution content of the present utility model still fall within the protection scope of the technical solution of the present utility model.
Claims
1. A block molding machine, comprising a machine body, on which there is a lifting die box that can move along its height direction, a vibrator is arranged below the lifting die box, an upper die is arranged above the lifting die box, a hydraulic cylinder is arranged at the top of the upper die, a feeding device is arranged on one side of the machine body, and a primary feeding device that is connected to and used for feeding the lifting die box is arranged below the feeding device, characterized in that, On one side of the machine body opposite to the primary material distribution device, a secondary material distribution device is provided. The secondary material distribution device includes a hollow material pushing box. On one side of the material pushing box, a secondary material distribution push cylinder for pushing the material pushing box towards the lifting die box is provided. The primary material distribution device includes a receiving hopper movably connected to the blanking device. Inside the receiving hopper, a material turning mechanism is provided. On the power input side of the material turning mechanism, a transmission mechanism is provided. At the power input end of the transmission mechanism, a K-series reduction motor is provided. On the side of the blanking device facing away from the machine body, a primary material distribution push cylinder connected to the receiving hopper is provided. On one side of the machine body, a frame for installing the blanking device and the primary material distribution device is provided. On both sides of the frame, crossbeams for supporting the primary material distribution device are provided. At both ends of the crossbeam, support rods are provided. In the middle of the crossbeam, a worm and worm gear assembly is provided. At the power input end of the worm and worm gear assembly, a handwheel is provided.
2. A block forming machine according to claim 1, characterized in that, The worm and worm gear assembly includes a transmission box connected to the bottom of the crossbeam. Inside the transmission box, a worm gear is provided. At the transmission end of the worm gear, a worm that rotates in cooperation with the crossbeam is provided. An outer sleeve is provided outside the worm.
3. A block forming machine according to claim 2, characterized in that, The blanking device includes a blanking hopper. The bottom opening of the blanking hopper is an arc-shaped opening. Outside the blanking hopper, a blanking switch mechanism is provided. The blanking switch mechanism includes a mounting seat provided on the side of the blanking hopper facing away from the machine body. On the mounting seat, a K-series reduction motor is provided. At the power output side of the K-series reduction motor, a connecting rod assembly is provided. At the end of the connecting rod assembly, an arc-shaped valve plate is provided. At both ends of the valve plate, rotating plates hinged to the blanking hopper are provided.
4. A block forming machine according to claim 3, characterized in that, The connecting rod assembly includes a rocker arm rod connected to the transmission end of the K-series reduction motor. At the end of the rocker arm rod, a planar moving rod rotatably connected to it is provided. At the bottom of the planar moving rod, a connecting head rotatably connected to it is provided. The connecting head is connected to the valve plate.
5. A block forming machine according to claim 4, characterized in that, Inside the blanking hopper, two vibrating plates are provided, and the cross-sections of the two vibrating plates are in an inverted V shape. One end of the vibrating plate is provided with an upper ear plate and a lower ear plate. Both the upper ear plate and the lower ear plate extend out from the vibration holes opened on the side of the blanking hopper. Transverse springs are provided between adjacent upper ear plates and between adjacent lower ear plates.