Sponge curing device

By using a fan blade and cooling water system driven by a servo motor in the sponge maturation device, combined with a vibrating motor and a deflector, the problem of slow temperature drop in the sponge maturation device is solved, and rapid cooling and stable processing are achieved.

CN223071779UActive Publication Date: 2025-07-08JIANGSU YUHUIHONG NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202421876842.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-05
Publication Date
2025-07-08
Estimated Expiration
2034-08-05

AI Technical Summary

Technical Problem

The existing sponge maturation devices cannot cool down quickly at high temperatures, resulting in low material processing efficiency and affecting the maturation process of the next batch.

Method used

The fan blade driven by servo motor is rotated to generate wind force, combined with the cooling water system to cool the silo, and the vibration of the vibrating motor and spring assembly is used to discharge water vapor, achieving rapid cooling.

Benefits of technology

The rapid cooling of the sponge maturation device is achieved, ensuring that the material can be processed quickly in the next process and avoiding water vapor affecting the material maturation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of sponge processing, and discloses a sponge curing device which comprises a curing bin, a cooling bin is fixedly installed at the top end of the curing bin, a servo motor is fixedly installed in an inner cavity of the cooling bin, a fan blade is fixedly installed on an output shaft of the servo motor in a sleeved mode, a cooling box is fixedly installed on the outer side of the curing bin, and the fan blade is fixedly installed in the cooling box. A connecting pipe is fixedly installed at the top end of the cooling box, a conveying pump is fixedly installed in the middle of the connecting pipe, a cooling pipe is fixedly installed on the left side of the connecting pipe, and cooling fins are fixedly installed on the right side of the cooling box. Then a conveying pump is started to pump out cooling water in the inner cavity of the cooling box, the pumped-out cooling water is conveyed to the inner cavity of the cooling pipe, air makes contact with the cooling pipe to become cold air, the cold air is blown into the inner cavity of the curing bin, then materials in the inner cavity of the curing bin and the supporting bin are rapidly cooled, and therefore the materials can be rapidly processed next time; and the temperature of the supporting bin is reduced, so that the next batch of curing can be quickly carried out.
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Description

Technical Field

[0001] The utility model relates to the technical field of sponge processing, and more specifically, to a sponge aging device. Background Art

[0002] Polyurethane sponge is a porous polyurethane material composed of a large number of fine pores and polyurethane resin pore walls. Polyurethane sponge is the most widely used variety in polyurethane products. During the production and processing of polyurethane sponge, a sponge aging device is needed to age the polyurethane sponge. During the aging process, the internal temperature will be relatively high, which will lead to a relatively high temperature of the material and the inside of the device, thus making it impossible to quickly carry out subsequent processing of the material, and the high temperature inside the device also makes it impossible to quickly carry out the aging of the next batch of materials. Content of the Utility Model

[0003] In order to overcome the deficiencies of the prior art, the utility model provides a sponge aging device, which has the advantage of rapid cooling.

[0004] To achieve the above object, the utility model provides the following technical solution: a sponge aging device, including an aging chamber, a cooling chamber is fixedly installed at the top of the aging chamber, a servo motor is fixedly installed in the inner cavity of the cooling chamber, a fan blade is fixedly sleeved on the output shaft of the servo motor, a cooling box is fixedly installed outside the aging chamber, a connecting pipe is fixedly installed at the top of the cooling box, a delivery pump is fixedly installed in the middle of the connecting pipe, a cooling pipe is fixedly installed on the left side of the connecting pipe, a heat sink is fixedly installed on the right side of the cooling box, and a support chamber is slidably connected in the inner cavity of the aging chamber.

[0005] As a preferred technical solution of the utility model, a vibration motor is fixedly installed on the left side of the aging chamber, spring assemblies are fixedly installed on both the left and right sides of the aging chamber, a support seat is fixedly installed on the side of the spring assembly away from the aging chamber, and a water outlet pipe is fixedly installed at the bottom of the aging chamber.

[0006] As a preferred technical solution of the utility model, an aging device is fixedly installed at the rear of the aging chamber, and a diversion plate is fixedly installed at the bottom of the inner cavity of the aging chamber.

[0007] As a preferred technical solution of the utility model, slide rails are fixedly installed on both the left and right sides of the inner cavity of the aging chamber, and the support chamber is slidably connected in the inner cavity of the slide rail.

[0008] As a preferred technical solution of the utility model, the spring assembly is composed of a damping telescopic rod and a spring, and the damping telescopic rod is located at the center of the inner cavity of the spring.

[0009] As a preferred technical solution of the present utility model, a support plate is fixedly installed at the top of the cooling bin, the servo motor is fixedly installed on the top of the support plate, and the fan blade is located above the cooling pipe.

[0010] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0011] 1. After the material ripening is completed, the servo motor is started to drive the fan blade to rotate to generate wind power, and then the delivery pump is started to extract the cooling water in the inner cavity of the cooling tank. The extracted cooling water is transported to the inner cavity of the cooling pipe. The wind contacts the cooling pipe and becomes cold wind, which is then blown into the inner cavity of the ripening bin, thereby quickly cooling the material and the support bin in the inner cavity of the ripening bin. As a result, the material can be quickly processed in the next step, and the temperature of the support bin drops, enabling the next batch of ripening to be carried out quickly.

[0012] 2. The present utility model drives the ripening bin to vibrate through the vibration motor, and through the setting of the spring assembly, the ripening bin can vibrate in a temperature-controlled manner. As a result, the water vapor in the inner cavity of the ripening bin can flow along the inner cavity of the ripening bin and the guide plate, and then be discharged through the water outlet pipe, thereby preventing the water vapor from affecting the material ripening in the inner cavity of the ripening bin. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 is a schematic structural diagram of the present utility model;

[0014] Figure 2 is a schematic connection diagram of the spring assembly structure of the present utility model;

[0015] Figure 3 is the structure of the present utility model Figure 2 The enlarged connection diagram at A in the figure;

[0016] Figure 4 is a schematic connection diagram of the slide rail structure of the present utility model;

[0017] Figure 5 is a schematic connection diagram of the cooling tank structure of the present utility model.

[0018] In the figure: 1. Ripening bin; 2. Cooling bin; 3. Servo motor; 4. Fan blade; 5. Cooling tank; 6. Guide plate; 7. Connecting pipe; 8. Delivery pump; 9. Cooling pipe; 10. Heat sink; 11. Slide rail; 12. Support bin; 13. Vibration motor; 14. Spring assembly; 15. Support seat; 16. Water outlet pipe; 17. Ripener. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0019] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0020] As Figures 1 to 5 shown, the present invention provides a sponge ripening device, including a ripening bin 1. A cooling bin 2 is fixedly installed at the top end of the ripening bin 1. A servo motor 3 is fixedly installed in the inner cavity of the cooling bin 2. A fan blade 4 is fixedly sleeved on the output shaft of the servo motor 3. A cooling box 5 is fixedly installed outside the ripening bin 1. A connecting pipe 7 is fixedly installed at the top end of the cooling box 5. A delivery pump 8 is fixedly installed in the middle of the connecting pipe 7. A cooling pipe 9 is fixedly installed on the left side of the connecting pipe 7. A heat sink 10 is fixedly installed on the right side of the cooling box 5. A support bin 12 is slidably connected in the inner cavity of the ripening bin 1;

[0021] After the material ripening is completed, start the servo motor 3 to drive the fan blade 4 to rotate to generate wind power, and then start the delivery pump 8 to extract the cooling water in the inner cavity of the cooling box 5. The extracted cooling water is delivered to the inner cavity of the cooling pipe 9. The wind contacts the cooling pipe 9 and becomes cold wind, which is then blown into the inner cavity of the ripening bin 1, thereby quickly cooling the material and the support bin 12 in the inner cavity of the ripening bin 1, enabling the material to quickly undergo the next processing, and reducing the temperature of the support bin 12, so that the next batch of ripening can be carried out quickly.

[0022] Among them, a vibration motor 13 is fixedly installed on the left side of the ripening bin 1. Spring assemblies 14 are fixedly installed on both the left and right sides of the ripening bin 1. A support base 15 is fixedly installed on the side of the spring assembly 14 away from the ripening bin 1. A water outlet pipe 16 is fixedly installed at the bottom of the ripening bin 1;

[0023] The vibration motor 13 drives the ripening bin 1 to vibrate. Through the setting of the spring assemblies 14, the ripening bin 1 can vibrate in temperature, enabling the water vapor in the inner cavity of the ripening bin 1 to flow along the inner cavity of the ripening bin 1 and the guide plate 6, and then discharged through the water outlet pipe 16, thus preventing the water vapor from affecting the material ripening in the inner cavity of the ripening bin 1.

[0024] Among them, a ripening device 17 is fixedly installed at the rear side of the ripening bin 1. A guide plate 6 is fixedly installed at the bottom of the inner cavity of the ripening bin 1;

[0025] Through the ripening device 17 at the rear side of the ripening bin 1, the inner cavity of the ripening bin 1 can be ripened by the ripening device 17. Then, through the guide plate 6 at the bottom of the inner cavity of the ripening bin 1, the water droplets can flow along the guide plate 6 and be discharged through the water outlet pipe 16.

[0026] Among them, slide rails 11 are fixedly installed on both the left and right sides of the inner cavity of the aging bin 1, and the support bin 12 is slidably connected to the inner cavity of the slide rail 11;

[0027] Through the slide rails 11 on both the left and right sides of the inner cavity of the aging bin 1, the support bin 12 can be slidably connected to the inner cavity of the slide rail 11, so that the support bin 12 can be stably located in the inner cavity of the aging bin 1 and stably pulled out from the inner cavity of the aging bin 1.

[0028] Among them, the spring assembly 14 is composed of a damping telescopic rod and a spring, and the damping telescopic rod is located at the center of the inner cavity of the spring;

[0029] Through the setting of the spring, the aging bin 1 can vibrate after being vibrated by the vibration motor 13, and then the damping telescopic rod is used to position and guide the aging bin 1, so that the aging bin 1 can vibrate stably.

[0030] Among them, a support plate is fixedly installed at the top of the cooling bin 2, the servo motor 3 is fixedly installed on the top of the support plate, and the fan blade 4 is located above the cooling pipe 9;

[0031] Through the support plate at the top of the cooling bin 2, the support plate can support the servo motor 3, and then through the fan blade 4 located above the cooling pipe 9, the wind generated by the fan blade 4 can pass through the cooling pipe 9 and blow into the inner cavity of the aging bin 1, thereby cooling the inner cavity of the aging bin 1.

[0032] The working principle and usage process of the present utility model: Place the material in the inner cavity of the support bin 12, and push the support bin 12 along the axial direction of the slide rail 11 into the inner cavity of the aging bin 1. Then, the material in the inner cavity of the support bin 12 is aged by the ager 17. Next, the vibration motor 13 drives the aging bin 1 to vibrate, and the aging bin 1 vibrates through the spring assembly 14, so as to shake off the water vapor generated by the aging of the material in the inner cavity of the aging bin 1 to the bottom of the inner cavity of the aging bin 1 and discharge it from the water outlet pipe 16 along the guide plate 6;

[0033] When the material aging is completed, start the servo motor 3 to drive the fan blade 4 to rotate, generate wind through the rotation of the fan blade 4, and then start the delivery pump 8 to pump out the cooling water in the inner cavity of the cooling tank 5 along the connecting pipe 7. The pumped cooling water enters the inner cavity of the cooling pipe 9, and the wind contacts the cooling pipe 9 and becomes cool wind and blows into the inner cavity of the aging bin 1, thereby cooling the material in the inner cavity of the aging bin 1 and the support bin 12.

[0034] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variation thereof are intended to cover non-exclusive inclusion, such that a process, method, article or device comprising a series of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article or device.

[0035] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. Sponge aging device, including an aging bin (1), characterized in that: A cooling bin (2) is fixedly installed at the top of the aging bin (1). A servo motor (3) is fixedly installed in the inner cavity of the cooling bin (2). A fan blade (4) is fixedly sleeved on the output shaft of the servo motor (3). A cooling box (5) is fixedly installed on the outside of the aging bin (1). A connecting pipe (7) is fixedly installed at the top of the cooling box (5). A delivery pump (8) is fixedly installed in the middle of the connecting pipe (7). A cooling pipe (9) is fixedly installed on the left side of the connecting pipe (7). A heat sink (10) is fixedly installed on the right side of the cooling box (5). A support bin (12) is slidably connected in the inner cavity of the aging bin (1).

2. The sponge ripening device according to claim 1, wherein: A vibration motor (13) is fixedly installed on the left side of the aging bin (1). Spring assemblies (14) are fixedly installed on both the left and right sides of the aging bin (1). A support base (15) is fixedly installed on the side of the spring assembly (14) away from the aging bin (1). A water outlet pipe (16) is fixedly installed at the bottom of the aging bin (1).

3. The sponge ripening device according to claim 1, characterized in that: An aging device (17) is fixedly installed at the rear of the aging bin (1). A guide plate (6) is fixedly installed at the bottom of the inner cavity of the aging bin (1).

4. The sponge ripening device according to claim 1, characterized in that: Slide rails (11) are fixedly installed on both the left and right sides of the inner cavity of the aging bin (1). The support bin (12) is slidably connected in the inner cavity of the slide rail (11).

5. The sponge ripening device according to claim 2, characterized in that: The spring assembly (14) is composed of a damping telescopic rod and a spring. The damping telescopic rod is located at the center of the inner cavity of the spring.

6. The sponge ripening device according to claim 1, characterized in that: A support plate is fixedly installed at the top of the cooling bin (2). The servo motor (3) is fixedly installed on the top of the support plate. The fan blade (4) is located above the cooling pipe (9).