Processing device for mattress

Abstract

The utility model belongs to the technical field of mattress processing, and particularly relates to a mattress processing device which comprises a processing table, a hydraulic frame is arranged on the processing table, a hydraulic cylinder is arranged on the hydraulic frame, a first compacting plate is arranged at the output end of the hydraulic cylinder, a compacting assembly is arranged on the processing table, and a second compacting plate is arranged on the compacting assembly. A high-temperature sterilization type material softening assembly is arranged on the first compaction plate, and a discharging assembly is arranged on one side of the machining table. According to the high-temperature sterilization type material softening assembly, the sterilization effect is achieved, the mattress material can be softened, the ideal shape and density can be achieved more easily in the compaction process, it can be ensured that the mattress is uniformly and compactly compacted through cooperation of downward pressing of the first compaction plate and the softening effect of steam, and the overall quality and comfort of a product are improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of mattress processing, and specifically refers to a processing device for mattresses. Background Art

[0002] As an indispensable bedding in people's daily life, the compaction link in the processing of mattresses is crucial. Compaction not only concerns the final thickness and morphological stability of the mattress, but also directly affects the use comfort and durability of the mattress. Through compaction, the materials of each layer inside the mattress can be closely combined, reducing noise and loosening phenomena caused by gaps between materials, and improving the overall sleep quality.

[0003] However, the existing mattress compaction equipment generally has the problem of unsatisfactory compaction effect, and it is difficult to ensure uniform force on each part of the mattress, resulting in uneven flatness and support force of the mattress after compaction. In addition, these devices often ignore the importance of deep sterilization of mattresses and cannot effectively kill microorganisms such as bacteria and mites that may exist inside the mattresses, posing a potential threat to the health of users. Summary of the Utility Model

[0004] In order to solve the above problems, the utility model proposes a processing device for mattresses.

[0005] The technical solution adopted by the utility model is as follows: The utility model provides a processing device for mattresses, including a processing table, a hydraulic frame is arranged on the processing table, a hydraulic cylinder is arranged on the hydraulic frame, a compaction plate one is arranged at the output end of the hydraulic cylinder, a compaction component is arranged on the processing table, a high-temperature sterilization type material softening component is arranged on the compaction plate one, and a discharging component is arranged on one side of the processing table.

[0006] Furthermore, a rolling groove is arranged on the other side of the processing table, and a roller is rotatably arranged on the inner wall of the rolling groove.

[0007] Furthermore, the compaction component includes a compaction groove, the compaction groove is arranged at the upper end of the processing table, an inner groove is arranged in the compaction groove, a spring is arranged at the inner bottom end of the inner groove, a compaction plate two is arranged at the upper end of the spring, air holes are arranged on the compaction plate two, and a baffle is arranged at the upper end of the processing table.

[0008] Further, the high-temperature sterilization type material softening component includes a steam hood, the steam hood is sleeved on the upper end of the first compaction plate, steam holes are provided on the first compaction plate, a steam generator is provided at the upper end of the steam hood, one end of an output pipe is connected to the output end of the steam generator in a penetrating manner, the other end of the output pipe is arranged inside the steam hood, a solenoid valve is provided on the output pipe, an air pump one is provided on one side of the upper end of the steam generator, and the output end of the air pump one is arranged inside the steam generator. An air pump two is arranged inside the processing table, one end of an air suction pipe is connected to the output end of the air pump two in a penetrating manner, the other end of the air suction pipe is connected to the outer side wall of the compaction groove in a penetrating manner, and one end of an air outlet pipe is connected to the output end of the air pump two and is arranged outside the processing table.

[0009] Further, the discharging component includes a pushing air cylinder, the pushing air cylinder is arranged on one side of the processing table, and a pushing plate is arranged at the output end of the pushing air cylinder.

[0010] The beneficial effects obtained by the present utility model with the above structure are as follows:

[0011] (1) The setting of the high-temperature sterilization type material softening component can evenly cover and penetrate the mattress, effectively kill microorganisms such as bacteria and mites inside the mattress, is more thorough than traditional chemical disinfection or simple cleaning, can significantly improve the hygiene quality of the mattress, and ensure the health of users.

[0012] (2) The setting of the high-temperature sterilization type material softening component not only has a sterilization effect, but also can soften the mattress material, making it easier to achieve an ideal shape and density during the compaction process. The downward pressure of the first compaction plate combined with the softening effect of steam can ensure that the mattress is evenly and tightly compacted, improving the overall quality and comfort of the product.

[0013] (3) The setting of the high-temperature sterilization type material softening component reduces environmental pollution and potential threats to human health compared with traditional chemical disinfection methods.

[0014] (4) The spring design enables the second compaction plate to automatically reset after compaction, reducing the wear and failure rate of mechanical components. At the same time, the setting of the pushing air cylinder and the pushing plate enables the compacted mattress to be smoothly and accurately pushed onto the roller, facilitating subsequent processing or packaging. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions of the present utility model, the drawings required for description will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0016] Figure 1The front view of a processing device for a mattress of the present utility model;

[0017] Figure 2 The front sectional view of a processing device for a mattress of the present utility model;

[0018] Figure 3 The top view of the processing table;

[0019] Figure 4 is Figure 2 The partial enlarged view of part A in

[0020] Figure 5 is Figure 2 The partial enlarged view of part B in

[0021] Wherein, 1. Processing table, 2. Hydraulic frame, 3. Hydraulic cylinder, 4. Compacting plate 1, 5. Roller, 9. Compacting groove, 10. Vent hole, 11. Inner groove, 12. Spring, 13. Compacting plate 2, 14. Baffle, 15. Steam hood, 16. Steam hole, 17. Steam generator, 18. Output pipe, 19. Solenoid valve, 20. Air pump 1, 21. Air pump 2, 22. Exhaust pipe, 23. Outlet pipe, 24. Pushing cylinder, 25. Pushing plate, 26. Balanced telescopic rod, 27. Rolling groove. Specific implementation manner

[0022] In order to make the objectives, features, and advantages of the present utility model more obvious and understandable, the technical solutions in the present utility model will be clearly and completely described below with reference to the accompanying drawings in the specific embodiments of the present utility model. Obviously, the embodiments described below are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in this patent, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the scope of protection of this patent.

[0023] Such as Figures 1-5As shown in the figure, the present utility model proposes a processing device for a mattress, which includes a processing table 1. On the other side of the processing table 1, there is a rolling groove 27. A roller 5 is rotatably arranged on the inner wall of the rolling groove 27. A hydraulic support 2 is arranged on the processing table 1. A hydraulic cylinder 3 is arranged on the hydraulic support 2. The output end of the hydraulic cylinder 3 is provided with a first compaction plate 4. A compaction component is arranged on the processing table 1. The compaction component includes a compaction groove 9. The compaction groove 9 is arranged at the upper end of the processing table 1. An inner groove 11 is arranged in the compaction groove 9. A spring 12 is arranged at the inner bottom end of the inner groove 11. The upper end of the spring 12 is provided with a second compaction plate 13. Vent holes 10 are opened on the second compaction plate 13. A baffle 14 is arranged at the upper end of the processing table 1. A high-temperature sterilization and material softening component is arranged on the first compaction plate 4. The high-temperature sterilization and material softening component includes a steam hood 15. The steam hood 15 is sleeved on the upper end of the first compaction plate 4. Steam holes 16 are opened on the first compaction plate 4. A steam generator 17 is arranged at the upper end of the steam hood 15. One end of an output pipe 18 is connected to the output end of the steam generator 17 in a penetrating manner. The other end of the output pipe 18 is arranged in the steam hood 15. An electromagnetic valve 19 is arranged on the output pipe 18. A first air pump 20 is arranged on one side of the upper end of the steam generator 17. The output end of the first air pump 20 is arranged in the steam generator 17. A second air pump 21 is arranged in the processing table 1. One end of an air extraction pipe 22 is connected to the output end of the second air pump 21 in a penetrating manner. The other end of the air extraction pipe 22 is connected to the outer side wall of the compaction groove 9 in a penetrating manner. The output end of the second air pump 21 is connected to an air outlet pipe 23 in a penetrating manner. One end of the air outlet pipe 23 is arranged outside the processing table 1. A discharging component is arranged on one side of the processing table 1. The discharging component includes a pushing cylinder 24. The pushing cylinder 24 is arranged on one side of the processing table 1. The output end of the pushing cylinder 24 is provided with a pushing plate 25.

[0024] During specific use, first, move the mattress to be compacted from the rolling groove 27 to directly above the second compaction plate 13. Start the steam generator 17, the first air pump 20, the second air pump 21, and the hydraulic cylinder 3. While the output end of the hydraulic cylinder 3 presses down, it drives the first compaction plate 4 to move downward. The steam generated by the steam generator 17 enters the steam hood 15 along with the airflow generated by the first air pump 20 and is ejected through the steam holes 16 and contacts the mattress on the first compaction plate 4. The first compaction plate 4 continues to move downward. At this time, the spring 12 is compressed. While the mattress is being compacted, the steam penetrates the mattress, killing microorganisms such as bacteria and mites inside the mattress and improving the hygienic quality of the mattress. The high-temperature steam can soften the mattress material, making it easier to be compacted into shape. The second air pump 21 extracts the steam that has penetrated the mattress through the air extraction pipe 22. After the compaction is completed, the first compaction plate 4 returns to its original position, and the second compaction plate 13 returns to its original position under the action of the spring 12. The output end of the pushing cylinder 24 moves to drive the pushing plate 25 to move, and the compacted mattress is pushed onto the roller 5. The above is the overall working process of the present utility model. Just repeat this step during the next use.

[0025] It can be seen from the above embodiments that the beneficial effects of the present utility model are as follows:

[0026] The setting of the high-temperature sterilization type material softening component can evenly cover and penetrate the mattress, effectively kill bacteria, mites and other microorganisms inside the mattress, be more thorough than traditional chemical disinfection or simple cleaning, significantly improve the hygienic quality of the mattress, and ensure the health of users; the setting of the high-temperature sterilization type material softening component not only has a sterilization effect, but also can soften the mattress material, making it easier to achieve an ideal shape and density during the compaction process. The downward pressure of the first compaction plate in cooperation with the softening effect of steam can ensure that the mattress is evenly and tightly compacted, improving the overall quality and comfort of the product; the setting of the high-temperature sterilization type material softening component reduces environmental pollution and potential threats to human health compared with traditional chemical disinfection methods; the spring design enables the second compaction plate to automatically reset after compaction is completed, reducing wear and failure rates of mechanical components. At the same time, the setting of the pushing cylinder and the pushing plate enables the compacted mattress to be smoothly and accurately pushed onto the roller, facilitating subsequent processing or packaging.

[0027] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present utility model. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present utility model. Therefore, the present utility model will not be limited to the embodiments shown herein, but rather to the broadest scope consistent with the principles and novel features disclosed herein.

Claims

1. A processing device for a mattress, comprising a processing table (1), a hydraulic frame (2) is provided on the processing table (1), a hydraulic cylinder (3) is provided on the hydraulic frame (2), and a compaction plate one (4) is provided at the output end of the hydraulic cylinder (3), characterized in that: A compaction component is provided on the processing table (1), a high-temperature sterilization type material softening component is provided on the first compaction plate (4), and a discharging component is provided on one side of the processing table (1).

2. The processing device for a mattress according to claim 1, wherein: A rolling groove (27) is provided on the other side of the processing table (1), and a roller (5) is rotatably provided on the inner wall of the rolling groove (27).

3. The processing device for a mattress according to claim 2, characterized in that: The compaction component includes a compaction groove (9), the compaction groove (9) is provided at the upper end of the processing table (1), an inner groove (11) is provided in the compaction groove (9), a spring (12) is provided at the inner bottom end of the inner groove (11), a second compaction plate (13) is provided at the upper end of the spring (12), ventilation holes (10) are formed in the second compaction plate (13), and a baffle (14) is provided at the upper end of the processing table (1).

4. The processing device for a mattress according to claim 3, characterized in that: The high-temperature sterilization type material softening component includes a steam hood (15), the steam hood (15) is sleeved on the upper end of the first compaction plate (4), steam holes (16) are formed in the first compaction plate (4), a steam generator (17) is provided at the upper end of the steam hood (15), one end of an output pipe (18) is connected to the output end of the steam generator (17) in a penetrating manner, the other end of the output pipe (18) is provided in the steam hood (15), an electromagnetic valve (19) is provided on the output pipe (18), an air pump one (20) is provided on one side of the upper end of the steam generator (17), the output end of the air pump one (20) is provided in the steam generator (17), an air pump two (21) is provided in the processing table (1), one end of an air extraction pipe (22) is connected to the output end of the air pump two (21) in a penetrating manner, the other end of the air extraction pipe (22) is connected to the outer side wall of the compaction groove (9) in a penetrating manner, and one end of an air outlet pipe (23) is connected to the output end of the air pump two (21) in a penetrating manner and is provided outside the processing table (1).

5. The processing device for a mattress according to claim 4, characterized in that: The discharging component includes a pushing air cylinder (24), the pushing air cylinder (24) is provided on one side of the processing table (1), and a pushing plate (25) is provided at the output end of the pushing air cylinder (24).

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