Portable and detachable new energy automobile power battery dismounting device

By designing a portable and detachable new energy vehicle power battery disassembly device, the existing devices are solved, the problem of large and bulky size is quickly assembled and adapted to the needs of batteries of different specifications is improved, and the convenience and safety of maintenance are improved.

CN223072469UActive Publication Date: 2025-07-08ZHONGDE YONGHUI (YUNNAN) TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422513629.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-17
Publication Date
2025-07-08
Estimated Expiration
2034-10-17

AI Technical Summary

Technical Problem

The existing power battery disassembly device of new energy vehicles is large and bulky, unable to portability, and requires an external power supply or air source, resulting in inconvenient maintenance.

Method used

A portable and detachable new energy vehicle power battery disassembly device is designed, adopting a detachable support structure and universal wheels, combined with L-shaped fixing plates and bolt connections to achieve rapid assembly and adjustment, which is suitable for batteries of different specifications.

Benefits of technology

It realizes rapid assembly at the rescue site and is suitable for batteries of different specifications. It has a simple and reliable structure, small size and light weight, which improves the convenience and safety of power battery maintenance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a portable detachable new energy automobile power battery dismounting device, which comprises four supporting columns, the outer side walls of the four supporting columns are fixedly connected with four L-shaped fixing plates, the tops of the four supporting columns are provided with two upper cross beams, the inner side walls of the two upper cross beams are symmetrically connected with two supporting arms in a sliding manner, and the two supporting arms are fixedly connected with the L-shaped fixing plates. Four insulating supporting seats are arranged above the supporting arm, and the bottoms of the outer side walls of the four insulating supporting seats are in threaded connection with insulating threaded sleeves; the L-shaped fixing plates are matched with the bolts and the supporting columns, so that the whole device can be quickly disassembled and assembled, the disassembled device can be conveniently carried to a rescue site to be quickly assembled and can be put into use during rescue and maintenance, and the device is simple and reliable in overall structure, small in size, light in weight and convenient to use. And the maintenance convenience of the new energy automobile power battery is improved.
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Description

Technical Field

[0001] The utility model relates to a battery disassembly device, specifically a portable and detachable power battery disassembly device for new energy vehicles, belonging to the technical field of new energy vehicle maintenance. Background Technique

[0002] With the global emphasis on environmental protection and the growing demand for sustainable energy, new energy vehicles have developed rapidly due to their low emissions and high energy efficiency. As the core component, the performance and technical level of the assembled power battery directly determine the key indicators of new energy vehicles such as driving range, charging time, safety, and cost.

[0003] With the progress of technology, the energy density of power batteries has gradually increased, and the driving range has been significantly improved. However, it also brings more complex maintenance problems. For example, the batteries of pure electric vehicles are usually large in volume and mass. On the one hand, some users prefer fast charging to save time during vehicle use, in which case the consistency of single cells will become worse and the corresponding equalization maintenance times will increase. On the other hand, due to factors such as the use environment conditions, the failure rate of power batteries is relatively high. However, components such as contactors and BMS are all installed inside the power battery, so the disassembly and assembly of the power battery and the opening inspection are required during maintenance. Therefore, the disassembly of the power battery is a high-frequency item in new energy vehicle maintenance operations. However, due to its special installation, a special disassembly device is needed.

[0004] Currently, most of the existing new energy power battery disassembly devices are integrated pneumatic or hydraulic lifting devices, which are large and bulky and cannot be carried by conventional-sized passenger cars during out-of-town rescue and maintenance. Moreover, they require an external power supply or gas source, and the operation is relatively inconvenient. Therefore, a portable and detachable power battery disassembly device for new energy vehicles is proposed. Content of the Utility Model

[0005] In view of this, the utility model provides a portable and detachable power battery disassembly device for new energy vehicles to solve or alleviate the technical problems existing in the prior art and at least provide a beneficial option.

[0006] The technical solution of the embodiment of the utility model is realized as follows: A portable and detachable disassembly device for a power battery of a new energy vehicle, including four support columns. Four L-shaped fixing plates are fixedly connected to the outer side walls of the four support columns. Two upper cross beams are provided at the tops of the four support columns. Two support arms are symmetrically and slidably connected to the inner side walls of the two upper cross beams. Four insulating support seats are provided above the support arms. Insulating threaded sleeves are threadedly connected to the bottoms of the outer side walls of the four insulating support seats. The outer side walls of the insulating threaded sleeves are fixedly connected to the inner side walls of the support arms. The two ends of the two upper cross beams are respectively fixedly connected to the four L-shaped fixing plates by bolts.

[0007] Further preferably, guide grooves are provided on one side of each of the support arms, and blind holes are provided on the other side of each of the support arms. The outer side walls of the insulating threaded sleeves are fixedly connected to the inner side walls of the blind holes.

[0008] Further preferably, two lower cross beams are symmetrically provided at the bottoms of the adjacent sides of the four support columns. The two ends of the two lower cross beams are respectively fixedly connected to the four L-shaped fixing plates by bolts. Two lower connecting rods are symmetrically provided at the bottoms of the other adjacent sides of the four support columns. The two ends of the two lower connecting rods are respectively fixedly connected to another four L-shaped fixing plates by bolts. Two upper connecting rods are symmetrically provided at the tops of the adjacent sides of the four support columns. The two ends of the two upper connecting rods are respectively fixedly connected to another four L-shaped fixing plates by bolts.

[0009] Further preferably, four connecting seats are fixedly connected to the bottoms of the four support columns, and four universal wheels are installed at the bottoms of the four connecting seats;

[0010] Among them, two of the universal wheels have a braking function, and the other two universal wheels do not have a braking function.

[0011] Further preferably, both the two lower cross beams and the lower connecting rods are located 3-7 cm above the connecting seats, and both the two upper connecting rods are located 8-12 cm below the two upper cross beams.

[0012] Further preferably, two lower pull plates are fixedly connected between the two lower connecting rods by bolts, and the two lower pull plates are arranged in a staggered up and down manner.

[0013] Further preferably, fixing bolts are fixedly connected to one side of each of the four support columns, and two side pull plates are fixedly connected between the four fixing bolts, and the two side pull plates are arranged in a staggered space.

[0014] Further preferably, the supporting part of the insulating support seat is a circular steel plate, and a layer of rubber pad is fixedly connected to the upper surface of the circular steel plate.

[0015] The embodiments of the present utility model have the following advantages due to the adoption of the above technical solutions:

[0016] 1. By using the L-shaped fixing plate in cooperation with bolts and support columns, the whole device of the present utility model can be quickly disassembled and assembled, so that when in rescue and maintenance, the disassembled device can be carried to the rescue site for quick assembly and then put into use conveniently. Moreover, the overall structure of the device is simple and reliable, with a small volume and light weight, improving the convenience of the maintenance of new energy vehicle power batteries.

[0017] 2. The movable support arm of the present utility model slides in the upper cross beam, so as to adjust the overall length of the device according to actual needs to match the length of the new energy vehicle battery, so as to be applicable to new energy vehicle power batteries of different specifications. Then, by rotating the insulating support seat in cooperation with the insulating threaded sleeve, its height is adjusted by using the thread, so that when the insulating support seat contacts the power storage battery, the whole is in the same horizontal position, preventing asynchronous contact due to uneven ground and avoiding the four insulating support seats not being at the same height.

[0018] The above summary is only for the purpose of the specification and is not limited in any way. In addition to the above-described illustrative aspects, embodiments and features, other aspects, embodiments and features of the present utility model will be readily apparent by referring to the drawings and the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required to be used in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present application. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0020] Figure 1 is the structural diagram of the present utility model;

[0021] Figure 2 is the axonometric view of the support arm of the present utility model.

[0022] Reference numerals: 1, insulating support seat; 2, support arm; 3, L-shaped fixing plate; 4, side pull plate; 5, lower cross beam; 6, upper cross beam; 7, lower pull plate; 8, insulating threaded sleeve; 9, upper connecting rod; 10, fixing bolt; 11, lower connecting rod; 12, support column; 13, connecting seat; 14, universal wheel; 21, guide groove; 22, blind hole. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0023] In the following text, only some exemplary embodiments are briefly described. As those skilled in the art can recognize, the described embodiments can be modified in various different ways without departing from the spirit or scope of the present utility model. Therefore, the accompanying drawings and the description are considered to be exemplary in nature rather than restrictive.

[0024] It should be noted that terms such as "first", "second", "symmetric", "array", etc. are only used for the purpose of distinguishing descriptions and position descriptions, and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, features defined with "first", "symmetric", etc. may explicitly or implicitly include one or more of such features; similarly, when certain features are not limited in quantity by words such as "two", "three", etc., it should be noted that such features also explicitly or implicitly include one or more feature quantities.

[0025] The embodiments of the present utility model will be described in detail below with reference to the accompanying drawings.

[0026] As Figure 1 - Figure 2 shown, the embodiment of the present utility model provides a portable and detachable disassembly device for a new energy vehicle power battery, including four support columns 12. Four L-shaped fixing plates 3 are fixedly connected to the outer side walls of the four support columns 12. Two upper crossbeams 6 are provided at the tops of the four support columns 12. Two support arms 2 are symmetrically and slidably connected to the inner side walls of the two upper crossbeams 6. Four insulating support seats 1 are provided above the support arms 2. Insulating threaded sleeves 8 are threadedly connected to the bottoms of the outer side walls of the four insulating support seats 1. The outer side walls of the insulating threaded sleeves 8 are fixedly connected to the inner side walls of the support arms 2. The two ends of the two upper crossbeams 6 are respectively fixedly connected to the four L-shaped fixing plates 3 by bolts.

[0027] In one embodiment, guide grooves 21 are provided on one side of each support arm 2, and blind holes 22 are formed on the other side of each support arm 2. The outer side walls of the insulating threaded sleeves 8 are fixedly connected to the inner side walls of the blind holes 22;

[0028] The provided guide grooves 21 are used to cooperate with the bolts on the upper crossbeams 6 to guide the movement of the support arms 2, and the provided blind holes 22 are used to install and fix the insulating threaded sleeves 8.

[0029] In one embodiment, two lower cross beams 5 are symmetrically arranged at the bottom of one adjacent side of the four support columns 12. The two ends of the two lower cross beams 5 are respectively fixedly connected to the four L-shaped fixing plates 3 by bolts. Two lower connecting rods 11 are symmetrically arranged at the bottom of the other adjacent side of the four support columns 12. The two ends of the two lower connecting rods 11 are respectively fixedly connected to another four L-shaped fixing plates 3 by bolts. Two upper connecting rods 9 are symmetrically arranged at the top of one adjacent side of the four support columns 12. The two ends of the two upper connecting rods 9 are respectively fixedly connected to another four L-shaped fixing plates 3 by bolts. Four connecting seats 13 are fixedly connected to the bottom of the four support columns 12. Four universal wheels 14 are installed at the bottom of the four connecting seats 13;

[0030] Among them, two of the universal wheels 14 have a braking function, and the other two universal wheels 14 do not have a braking function. Both of the two lower cross beams 5 and the lower connecting rods 11 are located 3 - 7 cm above the connecting seats 13. Both of the two upper connecting rods 9 are located 8 - 12 cm below the two upper cross beams 6;

[0031] By using the L-shaped fixing plates 3 to cooperate with the threads for disassembly and assembly between the upper cross beam 6, the upper connecting rods 9, the lower connecting rods 11, the lower cross beams 5 and the support columns 12, so as to facilitate assembly at the maintenance site and make the whole device portable.

[0032] In one embodiment, two lower pull plates 7 are fixedly connected between the two lower connecting rods 11 by bolts. The two lower pull plates 7 are arranged in a staggered up and down manner. One side of each of the four support columns 12 is fixedly connected with a fixing bolt 10. Two side pull plates 4 are fixedly connected between the four fixing bolts 10. The two side pull plates 4 are arranged in a staggered space;

[0033] Through the arranged side pull plates 4 and lower pull plates 7, they are used to reinforce the whole device to prevent the device from deforming when supporting a new energy vehicle battery.

[0034] In one embodiment, the supporting part of the insulating support seat 1 is a circular steel plate, and a layer of rubber pad is fixedly connected to the upper surface of the circular steel plate;

[0035] The circular steel plate of the insulating support seat 1 provides a supporting force for the rubber pad. The arranged rubber pad is used to support the new energy vehicle battery, so as to provide insulating protection between the new energy vehicle battery and the circular steel plate by using the rubber pad.

[0036] When the utility model works: when it is necessary to go out for the maintenance operation of the power battery, only the disassembled components need to be packed and put into the rescue vehicle together with the maintenance tools. After arriving at the maintenance site, only by using the L-shaped fixing plate 3 and bolts, the upper cross beam 6, the upper connecting rod 9, the lower connecting rod 11 and the lower cross beam 5 can be assembled and fixed on the support column 12. Then, the lower pull plate 7 is assembled between the two lower connecting rods 11 by using bolts, and the side pull plate 4 is assembled between the support columns 12 by using the fixing bolts 10 to complete the overall assembly operation of the device.

[0037] The universal wheels 14 are provided to reduce the friction between the device and the ground, so as to move the whole device for a short distance. Moreover, the two universal wheels 14 with braking functions can be used to fix the position of the whole device to prevent the device from moving randomly.

[0038] When it is necessary to disassemble and support the new energy vehicle battery, the length of the whole device can be adjusted by moving the support arm 2 according to the specifications of the new energy vehicle battery. The guiding groove 21 is provided to guide the moving support arm 2 by matching with bolts. After the length adjustment is completed, the height of the four insulating support seats 1 is adjusted by rotating the insulating support seat 1 and matching with the insulating threaded sleeve 8 by threads, so that the four insulating support seats 1 are in the same horizontal position, preventing asynchronous contact and different heights due to uneven ground, ensuring the uniformity of the overall force when disassembling the power battery and the coaxiality of the bolts and bolt holes during installation, thus ensuring the convenience of installation and the reliability of quality.

[0039] The above is only the specific implementation mode of the utility model, but the protection scope of the utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the utility model can easily think of various changes or substitutions, which should all be covered within the protection scope of the utility model. Therefore, the protection scope of the utility model shall be subject to the protection scope of the claims.

Claims

1. A portable and detachable disassembly device for a power battery of a new energy vehicle, comprising four support columns (12), characterized in that, Four outer side walls of the four support columns (12) are fixedly connected with four L-shaped fixing plates (3). Two upper cross beams (6) are arranged at the tops of the four support columns (12). Two support arms (2) are symmetrically and slidably connected to the inner side walls of the two upper cross beams (6). Four insulating support seats (1) are arranged above the support arms (2). Bottoms of outer side walls of the four insulating support seats (1) are threadedly connected with insulating threaded sleeves (8). Outer side walls of the insulating threaded sleeves (8) are fixedly connected with inner side walls of the support arms (2). Two ends of the two upper cross beams (6) are respectively fixedly connected with the four L-shaped fixing plates (3) by bolts.

2. The portable and detachable power battery disassembly device for new energy vehicles according to claim 1, wherein: Guide grooves (21) are arranged on one sides of the support arms (2), and blind holes (22) are arranged on the other sides of the support arms (2). Outer side walls of the insulating threaded sleeves (8) are fixedly connected with inner side walls of the blind holes (22).

3. The portable and detachable power battery disassembly device for new energy vehicles according to claim 1, wherein: Two lower cross beams (5) are symmetrically arranged at bottoms of adjacent sides of the four support columns (12). Two ends of the two lower cross beams (5) are respectively fixedly connected with the four L-shaped fixing plates (3) by bolts. Two lower connecting rods (11) are symmetrically arranged at bottoms of the other adjacent sides of the four support columns (12). Two ends of the two lower connecting rods (11) are respectively fixedly connected with another four L-shaped fixing plates (3) by bolts. Two upper connecting rods (9) are symmetrically arranged at tops of the adjacent sides of the four support columns (12). Two ends of the two upper connecting rods (9) are respectively fixedly connected with another four L-shaped fixing plates (3) by bolts.

4. The portable and detachable new energy vehicle power battery disassembly device according to claim 3, characterized in that: Four connecting seats (13) are fixedly connected to bottoms of the four support columns (12). Four universal wheels (14) are installed at bottoms of the four connecting seats (13); Among them, two of the universal wheels (14) have a braking function, and the other two universal wheels (14) do not have a braking function.

5. The portable and detachable new energy vehicle power battery disassembly device according to claim 4, characterized in that: Both of the two lower cross beams (5) and the lower connecting rods (11) are located at 3-7 cm above the connecting seats (13). Both of the two upper connecting rods (9) are located at 8-12 cm below the two upper cross beams (6).

6. The portable and detachable new energy vehicle power battery disassembly device according to claim 3, characterized in that: Two lower pull plates (7) are fixedly connected between the two lower connecting rods (11) by bolts. The two lower pull plates (7) are arranged in a staggered manner up and down.

7. The portable and detachable new energy vehicle power battery disassembly device according to claim 1, characterized in that: Four fixing bolts (10) are fixedly connected to one sides of the four support columns (12). Two side pull plates (4) are fixedly connected between the four fixing bolts (10). The two side pull plates (4) are arranged in a staggered manner in space.

8. The portable and detachable new energy vehicle power battery disassembly device according to claim 1, characterized in that: The supporting part of the insulating support seat (1) is a circular steel plate, and a layer of rubber pad is fixedly connected to the upper surface of the circular steel plate.