Blade battery cell turnover mechanism

By designing an automated blade battery cell flip mechanism, the robotic arm drives the flip plate and jaws to achieve automatic flip of the blade battery cell, solving the problems of complex structure and poor compatibility of the existing device, and improving the flip efficiency and versatility.

CN223073363UActive Publication Date: 2025-07-08江苏烽禾升智能科技有限公司
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Patent Information

Application Number
CN202422054532.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-23
Publication Date
2025-07-08
Estimated Expiration
2034-08-23

AI Technical Summary

Technical Problem

The existing blade cell flip device has a complex structure, large space occupancy, high cost and low compatibility, so it cannot be compatible with blade cell of any specifications and sizes.

Method used

A blade cell flip mechanism including a carrier bracket and a flip mechanism is designed. The flip plate is driven by a robotic arm to flip at a set angle. The jaws can adapt to different sizes of the cell and automatically flip through the clamping assembly, the slip unit and the proximity sensor.

Benefits of technology

It realizes automatic and efficient flip of blade battery cells, improves working efficiency, can adapt to different size battery cells, and has good versatility.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a blade cell turnover mechanism which comprises a bearing support and a turnover mechanism body arranged on the bearing support, the turnover mechanism body comprises two groups of oppositely-arranged cross beams and a clamping assembly arranged between the two groups of cross beams, the clamping assembly comprises a turnover plate, and the two ends of the turnover plate are rotationally connected with the two groups of cross beams through rotating shafts respectively. The free end of the rotating shaft is provided with a mechanical arm in transmission connection with the rotating shaft, the mechanical arm is driven to swing to drive the overturning plate to overturn at a set angle, and the overturning plate is provided with two sets of clamping jaws which can move relatively and clamp a blade cell. The design structure is simple, overturning of the multi-blade battery cell in a small space is achieved, and the production efficiency is high; due to the relative movement design of the clamping jaws, the mechanism can adapt to blade cells of different sizes, and the compatibility is high; the automatic operation of turning over the blade battery cell is completed, and the production cost is saved.
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Description

Technical Field

[0001] The utility model relates to the technical field of battery processing, in particular to a blade battery core flipping mechanism. Background Art

[0002] In the battery manufacturing process, the flipping operation of blade cells is one of the key links. Traditionally, blade cell flipping methods are mostly done manually. Existing blade cell flipping devices are mostly complex in structure, occupy a large space, are not conducive to disassembly and installation, and are costly. In addition, they are not compatible and cannot be compatible with blade cells of any specifications and sizes. Therefore, an automated and efficient blade cell flipping mechanism is urgently needed to solve the above problems. Utility Model Content

[0003] In order to solve the above technical problems, the utility model provides a blade battery cell flipping mechanism.

[0004] The technical solution of the utility model is: it includes a load-bearing bracket and a flipping mechanism arranged on the load-bearing bracket, the flipping mechanism includes two groups of relatively arranged beams and a clamping assembly arranged between the two groups of beams, the clamping assembly includes a flipping plate whose two ends are rotatably connected to the two groups of beams through rotating shafts, and the free end of the rotating shaft is provided with a mechanical arm that is transmission-connected to the rotating shaft. The flipping plate is driven to flip at a set angle by driving the mechanical arm to swing, and the flipping plate is provided with two groups of claws that can move relatively and clamp the blade battery cell.

[0005] Furthermore: the clamping jaws move relatively under the drive of the clamping driving member, and the clamping driving member has two output ends whose strokes extend along the flip plate, and the two output ends are respectively connected to the clamping jaws.

[0006] Further: a bracket extending toward the blade battery cell is provided at the lower part of the flip plate, and the bracket cooperates with the clamping claws to clamp the blade battery cell.

[0007] Furthermore: a sliding unit is provided between the flip plate and the clamping claw, and the sliding unit includes a sliding block and a sliding rail slidably matched with the sliding block, and the clamping claw is slidably connected to the flip plate via the sliding rail.

[0008] Furthermore: the flip mechanism is also provided with proximity sensors, and two groups of proximity sensors cooperate with the light shielding sheets on the flip plate and are respectively set corresponding to the initial position and the flip position of the flip plate.

[0009] Furthermore: the clamping components are provided in multiple groups, and the multiple groups of clamping components are evenly arranged along the length direction of the beam.

[0010] Furthermore: a plurality of sets of rotating shafts are respectively connected to the same connecting member through corresponding mechanical arms, and the connecting member moves back and forth along the extension direction of the beam under the drive of the flip driving member.

[0011] Further: limiters are provided at both the start end and the end of the moving stroke of the connecting member. By limiting the moving stroke of the connecting member, the swinging angle of the robotic arm is limited.

[0012] Further: a jacking mechanism is provided below the flipping mechanism, including a bearing plate for jacking up the tray and a jacking driving member for driving the bearing plate to lift and lower. The output end of the jacking driving member is fixedly connected to the bottom of the bearing plate.

[0013] Further: locking assemblies are provided on both sides of the jacking mechanism along the conveying direction of the tray. The locking assemblies include a limiting block provided at the start end along the conveying direction and a positioning stopper provided at the end along the conveying direction; the limiting block is reset under the elastic action of an elastic member and abuts against one side of the tray; the stop plate of the positioning stopper abuts against the other side of the tray after being jacked up.

[0014] The beneficial technical effects of the present utility model are as follows: by driving the flipping plate with the robotic arm, automatic flipping of the blade-shaped battery cells is achieved. By using a set of flipping driving members to flip multiple independent blade-shaped battery cells simultaneously, the working efficiency is greatly improved; by precisely controlling the swinging amplitude of the robotic arm, the blade-shaped battery cells can be flipped at a set angle; through the relative movement design of the clamping jaws, the mechanism can adapt to blade-shaped battery cells of different sizes, having good versatility. Description of the Drawings

[0015] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0016] Figure 2 is a side schematic diagram of the overall structure of the present utility model;

[0017] Figure 3 is a top view schematic diagram of the flipping mechanism of the present utility model;

[0018] Figure 4 is a schematic diagram of the jacking mechanism of the present utility model;

[0019] Figure 5 is a schematic diagram of the position of the locking assembly of the present utility model;

[0020] Wherein: 1, bearing bracket; 11, upper bracket; 12, lower bracket; 2, flipping mechanism; 21, cross beam; 22, clamping assembly; 221, flipping plate; 222, clamping jaws; 223, clamping driving member; 224, bracket; 23, detection assembly; 231, photoelectric sensor; 232, proximity sensor; 24, robotic arm; 25, flipping driving member; 26, connecting member; 27, limiter; 3, jacking mechanism; 31, mounting plate; 32, jacking driving member; 33, bearing plate; 34, guide rod; 4, locking assembly; 41, limiting block; 42, positioning stopper. Detailed Description of the Embodiment

[0021] In order to more clearly understand the technical means of the present utility model and be able to implement it according to the content of the specification, the following further describes in detail the specific implementation manners of the present utility model in conjunction with the drawings and embodiments. The following embodiments are used to illustrate the present utility model, but are not used to limit the scope of the present utility model.

[0022] As Figures 1 to 2 shown, the blade battery cell flipping mechanism of the present utility model is used to flip the blade battery cell at the flipping station of the conveying line, and includes a carrying bracket 1 and a flipping mechanism 2 and a lifting mechanism 3 provided on the carrying bracket 1. The lifting mechanism 3 is arranged below the flipping mechanism 2 and is used to lift the tray for loading the blade battery cell before flipping and unloading the blade battery cell after flipping. The carrying bracket 1 includes an upper bracket 11 and a lower bracket 12, and the flipping mechanism 2 and the lifting mechanism 3 are respectively arranged on the upper bracket 11 and the lower bracket 12.

[0023] As Figure 3 , the flipping mechanism 2 includes two groups of cross beams 21 arranged oppositely and a clamping assembly 22 whose two ends are respectively rotatably connected to the cross beams 21 through linear bearings. The clamping assembly 22 is located between the two cross beams 21 and is used to clamp the blade battery cell, and includes a flipping plate 221, two groups of clamping jaws 222 arranged oppositely and a clamping driving member 223 for driving the clamping jaws 222 to move relatively. Rotating shafts are provided at both ends of the flipping plate 221, and the rotating shafts pass through the linear bearings and are rotatably connected with the linear bearings in cooperation; the clamping driving member 223 is fixedly arranged on the flipping plate 221, and the clamping driving member 223 has two output ends extending along the direction of the flipping plate 221, and the two output ends are respectively connected with the two groups of clamping jaws 222.

[0024] Further, a bracket 224 extending towards the blade battery cell is provided at the lower part of the flipping plate 221, and the bracket 224 cooperates with the clamping jaws 222 to clamp the blade battery cell to prevent the blade battery cell from slipping.

[0025] Further, the clamping assembly 22 further includes a sliding unit, and the sliding unit includes a slider and a slide rail that slidably cooperates with the slider. In this embodiment, the slide rail is arranged on the flipping plate 221, and the clamping jaws 222 are slidably connected to the flipping plate 221 through the slider.

[0026] Further, the flipping mechanism 2 is further provided with a detection assembly 23, and the detection assembly 23 includes a photoelectric sensor 231 and a proximity sensor 232. The photoelectric sensor 231 is used to detect whether the blade battery cell is clamped in place; there are two groups of proximity sensors 232, and the two groups of proximity sensors 232 cooperate with the light shielding sheets on the flipping plate 221 and are respectively arranged corresponding to the initial position and the flipping position of the flipping plate 221, and are used to detect whether the flipping plate 221 is in the initial position or the flipping position.

[0027] In this embodiment, multiple sets of clamping assemblies 22 can be designed according to the number of blade-shaped battery cells, and the multiple sets of clamping assemblies 22 are evenly arranged along the length direction of the cross beam 21.

[0028] One end of the rotating shaft is fixedly connected to the flipping plate 221, and the other end of the rotating shaft is provided with a robotic arm 24 that is drivingly connected to the rotating shaft. The robotic arm 24 drives the rotating shaft to rotate under the driving action of the flipping driving member 25. The flipping driving member 25 can adopt a telescopic air cylinder, and the telescopic air cylinder is arranged outside the cross beam 21.

[0029] When there are multiple sets of blade-shaped battery cells, the corresponding multiple sets of rotating shafts are respectively rotatably connected to the same connecting member 26 through multiple sets of robotic arms 24. The output end of the telescopic air cylinder is connected to the connecting member 26. Under the telescopic driving of the telescopic air cylinder, the connecting member 26 moves back and forth along the extending direction of the cross beam 21.

[0030] Further, limiting members 27 are provided at both the head end and the tail end of the moving stroke of the connecting member 26. By limiting the moving stroke of the connecting member 26 through the limiting members 27, the swinging angle of the robotic arm 24 is limited. That is, by adjusting the distance between the limiting members 27, the flipping angle of the flipping plate 221 can be adjusted, including but not limited to the flipping plate 221 driving the blade-shaped battery cell to flip by 90°.

[0031] Such as Figure 4 , the lifting mechanism 3 includes a mounting plate 31 fixedly connected to the lower support 12, a lifting driving member 32 fixedly arranged below the mounting plate 31, and a bearing plate 33 that moves up and down relative to the mounting plate 31 under the driving of the lifting driving member 32. The tray is lifted to a set position by the bearing plate 33 for loading the blade-shaped battery cells to be flipped and unloading the blade-shaped battery cells after flipping. Specifically, the output end of the lifting driving member 32 is fixedly connected to the bottom of the bearing plate 33.

[0032] Further, guide rods 34 for guiding the bearing plate 33 to move up and down vertically are provided at the four corners of the bearing plate 33. The guide rods 34 are slidably connected to the mounting plate 31 through linear bearings, avoiding horizontal displacement when the bearing plate 33 drives the carrier to move up and down, and improving the stability of the bearing plate 33 when moving up and down.

[0033] Further, the free ends of two adjacent guide rods 34 are connected to each other, further improving the smoothness of the bearing plate 33 when moving up and down.

[0034] Locking assemblies 4 are provided on both sides of the flipping station along the conveying direction of the tray, such as Figure 5As shown in the figure, the locking assembly 4 includes a limiting block 41 arranged at the head end along the conveying direction and a positioning stopper 42 arranged at the tail end along the conveying direction. When the tray is conveyed to the turning station, the limiting block 41 is reset under the elastic action of the elastic member and abuts against one side of the tray. The positioning stopper 42 includes a positioning driving cylinder and a stop baffle. A roller is provided at one end of the stop baffle away from the positioning driving cylinder. The cylinder output end of the positioning driving cylinder is fixedly connected to the stop baffle. Under the driving action of the positioning driving cylinder, the roller rises with the stop baffle. Under the pushing action of the tray, the stop baffle and the roller tilt up and block the tray. The tray is locked through the cooperation of the limiting block 41 and the stop baffle to prevent the tray from displacing during the feeding and discharging processes of the blade battery cells.

[0035] The working principle of this embodiment is as follows: When the blade battery cells are conveyed to the turning station with the tray, after the tray is lifted and lowered to the set position by the lifting mechanism 3, it is locked by the locking assembly 4. The external manipulator picks up the blade battery cells and places them on the bracket 224 of the turning mechanism 2. At the same time, the clamping driving member 223 is started to drive the jaws 222 to move relatively closer and clamp the blade battery cells. When the photoelectric sensor 231 detects that the blade battery cells have been clamped in place, and at the same time the proximity sensor 232 detects that the turning plate 221 is in the initial position, the stroke of the telescopic cylinder is retracted. The robotic arm 24 swings and drives the rotating shaft to rotate, and at the same time drives the turning plate 221 and the blade battery cells to turn. When the proximity sensor 232 detects that the turning plate 221 is in the turning position, the tray is lifted and the 90°-turned blade battery cells are discharged. Subsequently, the tray descends with the lifting mechanism 3 and transports the blade battery cells into the next process. At the same time, the stroke of the telescopic cylinder is extended and the turning plate 221 is reset.

[0036] The above are only the preferred embodiments of the present invention and are not used to limit the present invention. It should be pointed out that for those of ordinary skill in the art in this technical field, without departing from the technical principle of the present invention, several improvements and modifications can still be made, and these improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. Blade cell flipping mechanism, characterized in that: The invention comprises a bearing bracket (1) and a flipping mechanism (2) arranged on the bearing bracket (1); the flipping mechanism (2) comprises two groups of beams (21) arranged opposite to each other and a clamping assembly (22) arranged between the two groups of beams (21); the clamping assembly (22) comprises a flipping plate (221) whose two ends are rotatably connected to the two groups of beams (21) via rotating shafts; a mechanical arm (24) is provided at the free end of the rotating shaft and is transmission-connected to the rotating shaft; the flipping plate (221) is driven to flip at a set angle by swinging the mechanical arm (24); and two groups of clamping claws (222) are provided on the flipping plate (221) which can move relatively and clamp the blade battery core.

2. The blade cell flipping mechanism according to claim 1, characterized in that: The clamping jaws (222) are relatively moved under the drive of the clamping driving member (223), and the clamping driving member (223) has two output ends extending along the flip plate (221), and the two output ends are respectively connected to the clamping jaws (222).

3. The blade cell flipping mechanism according to claim 1, characterized in that: A bracket (224) extending towards the blade battery core is provided at the lower part of the flip plate (221), and the bracket (224) cooperates with the clamping claw (222) to clamp the blade battery core.

4. The blade cell flipping mechanism according to claim 1, wherein: A sliding unit is also provided between the flip plate (221) and the clamping jaw (222), the sliding unit comprising a sliding block and a sliding rail slidably matched with the sliding block, and the clamping jaw (222) is slidably connected to the flip plate (221) via the sliding rail.

5. The blade cell flipping mechanism according to claim 1, wherein: The flip mechanism (2) is also provided with a proximity sensor (232). Two groups of proximity sensors (232) cooperate with the light shielding sheet on the flip plate (221) and are respectively arranged corresponding to the initial position and the flip position of the flip plate (221).

6. The blade cell flipping mechanism according to claim 1, wherein: The clamping assemblies (22) are provided in multiple groups, and the multiple groups of clamping assemblies (22) are evenly arranged along the length direction of the crossbeam (21).

7. The blade cell flipping mechanism according to claim 6, wherein: The plurality of rotating shafts are rotatably connected to the same connecting member (26) through corresponding mechanical arms (24), and the connecting member (26) moves back and forth along the extension direction of the crossbeam (21) under the drive of the flip driving member (25).

8. The blade cell flipping mechanism according to claim 7, wherein: A limiting member (27) is provided at the beginning and the end of the moving stroke of the connecting member (26), and the moving stroke of the connecting member (26) is limited by the limiting member (27) so as to limit the swing angle of the mechanical arm (24).

9. The blade cell flipping mechanism according to claim 1, wherein: A lifting mechanism (3) is provided below the turnover mechanism (2), comprising a supporting plate (33) for lifting the tray and a lifting driving member (32) for driving the supporting plate (33) to rise and fall, wherein the output end of the lifting driving member (32) is fixedly connected to the bottom of the supporting plate (33).

10. The blade cell flipping mechanism according to claim 9, characterized in that: Locking assemblies (4) are provided on both sides of the lifting mechanism (3) along the conveying direction of the pallet, and the locking assemblies (4) include a limit block (41) provided at the head end along the conveying direction and a positioning stopper (42) provided at the end end along the conveying direction; the limit block (41) is reset and abuts against one side of the pallet under the elastic action of the elastic member; and the stop plate of the positioning stopper (42) abuts against the other side of the pallet after being lifted.