Tea bag processing equipment

By introducing the loading rollers and other components into the tea bag elevator, the stacking problem during tea bag transportation is solved, efficient and stable tea bag transportation is achieved, and production efficiency and equipment life are improved.

CN223073394UActive Publication Date: 2025-07-08CHINA TOBACCO GUANGDONG IND
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Patent Information

Application Number
CN202422141261.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-02
Publication Date
2025-07-08
Estimated Expiration
2034-09-02

AI Technical Summary

Technical Problem

During transportation, existing tea bag elevators are prone to material accumulation due to uneven feeding, causing material blockage, affecting equipment life and production efficiency.

Method used

The loading hoist, feeding roller, drive assembly, partition, proximity switch, packing shaping mechanism, vibration conveying mechanism and temperature increase humidification machine are used to toggle the tea bag through the feeding roller, control the lifting belt speed, detect the position of the tea bag, shaping and vibrating conveying, and ensure the smooth delivery of the tea bag.

Benefits of technology

Effectively avoid tea bag stacking, improve material conveying efficiency and quality, reduce equipment damage, and improve production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of tea bag production and processing, and particularly discloses tea bag processing equipment which comprises a feeding elevator and a first driving assembly, the feeding elevator is provided with a first feeding end and a first discharging end, and the first feeding end and the first discharging end have a height difference; the feeding lifting machine comprises a rack, a lifting belt and a material stirring roller piece, the lifting belt is arranged on the rack, the material stirring roller piece is arranged above the lifting belt, the material stirring roller piece can stir tea bags, and the first driving assembly is in transmission connection with the lifting belt and can drive the lifting belt to convey the tea bags from the first feeding end to the first discharging end. By means of the arrangement, in the running process of the feeding elevator, the material stirring roller piece is located above the elevating belt, the material stirring roller piece can make contact with and stir too high tea bags in the process that the elevating belt transports the tea bags, the phenomenon that the tea bags are stacked and blocked in the large-angle elevating transportation process is effectively avoided, the material conveying efficiency of the feeding elevator is improved, and the workload of operators is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of tea bag production and processing, in particular to tea bag processing equipment. Background Art

[0002] On modern production lines, upper bag elevators are often used to transport materials such as tea bags. The upper bag elevator has the function of lifting and transporting materials from low places to high places. Its conveying principle is: after the lifting conveyor belt receives the materials input from the feeding end, the materials will be lifted to the top along the lifting conveyor belt, thereby transporting the materials from the discharging end to the next production process.

[0003] During the operation of the upper bag elevator, it is very easy for the material flow to be too large due to uneven feed amount, which in turn causes the material to be piled too high in the lifting conveyor belt and cause blockage and stacking, which exceeds the rated conveying capacity of the upper bag elevator. If the blockage is not discovered and handled in time, it will cause serious damage to the upper bag elevator equipment or even shutdown. Utility Model Content

[0004] The utility model aims to provide a tea bag processing device, which can effectively avoid the stacking phenomenon of tea bags during the lifting and transportation process, and improve the feeding efficiency and feeding quality.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] The utility model provides a tea bag processing device, comprising:

[0007] A feeding elevator, the feeding elevator having a first feeding end and a first discharging end, the first feeding end and the first discharging end having a height difference, the feeding elevator comprising a frame, a lifting belt and a material-shifting roller, the lifting belt being arranged on the frame, the material-shifting roller being arranged above the lifting belt, and the material-shifting roller being able to shift the tea bag;

[0008] A first driving component is drivingly connected to the lifting belt and can drive the lifting belt to transport the tea bag from the first feeding end to the first discharging end.

[0009] As a preferred technical solution of the above-mentioned tea bag processing equipment, the first driving component includes a first motor and a first frequency converter, the first frequency converter is communicatively connected to the first motor, and the first motor is used to drive the lifting belt to transport the tea bag from the first feeding end to the first discharging end.

[0010] As a preferred technical solution of the above-mentioned tea bag processing equipment, the loading elevator also includes a plurality of partitions, which are arranged on the lifting belt at intervals along the length direction of the lifting belt and are all used to receive the tea bags.

[0011] As a preferred technical solution of the above-mentioned tea bag processing equipment, the loading elevator also includes a proximity switch, the first discharge end is higher than the first feed end, the proximity switch is arranged at the first discharge end, and the proximity switch is used to detect the position of the tea bag.

[0012] As a preferred technical solution of the above-mentioned tea bag processing equipment, the tea bag processing equipment also includes a bag pressing and shaping mechanism, which is connected to the first discharge end, and includes a first conveyor belt and a second conveyor belt, the first conveyor belt and the second conveyor belt are arranged at intervals in the vertical direction, the tea bag is located between the first conveyor belt and the second conveyor belt, and is in sliding contact with the first conveyor belt and the second conveyor belt at the same time.

[0013] As a preferred technical solution of the above-mentioned tea bag processing equipment, the tea bag processing equipment also includes a vibration conveying mechanism, which includes a chute and a vibrator. The chute is connected to the bag pressing and shaping mechanism, and the vibrator is configured to be able to apply force to the chute so that the chute always remains in a vibrating state.

[0014] As a preferred technical solution of the above-mentioned tea bag processing equipment, the slide has a first end and a second end, the first end is higher than the second end, the first end is connected to the bag pressing and shaping mechanism, and the tea bag processing equipment also includes a heating and humidifying machine, which is connected to the second end.

[0015] As a preferred technical solution of the above-mentioned tea bag processing equipment, the heating and humidifying machine includes a second driving component, a transmission component and a steam nozzle. The second driving component is transmission-connected to the transmission component and can drive the transmission component to transport the tea bag. The steam nozzle is used to spray steam into the tea bag.

[0016] As a preferred technical solution of the above-mentioned tea bag processing equipment, the second driving component includes a second frequency converter and a second motor, the second frequency converter is communicatively connected to the second motor, and the second motor is used to drive the conveying component to transport the tea bag.

[0017] As a preferred technical solution of the above-mentioned tea bag processing equipment, the tea bag processing equipment also includes a discharge elevator, the discharge elevator has a second feed end and a second discharge end, the second feed end is connected to the heating and humidifying machine, and the discharge elevator can transport the tea bag from the second feed end to the second discharge end.

[0018] The beneficial effects of the utility model are:

[0019] The utility model provides a tea bag processing device, which includes: a loading elevator and a first driving component, the loading elevator has a first feeding end and a first discharging end, the first feeding end and the first discharging end have a height difference, the loading elevator includes a frame, a lifting belt and a material-shifting roller, the lifting belt is arranged on the frame, the material-shifting roller is arranged above the lifting belt, and the material-shifting roller can shift the tea bag, the first driving component is transmission-connected to the lifting belt, and can drive the lifting belt to transport the tea bag from the first feeding end to the first discharging end. In this way, during the operation of the loading elevator, the material-shifting roller is located above the lifting belt, and can contact and shift the tea bag that is too high during the process of the lifting belt transporting the tea bag, effectively avoiding the phenomenon of tea bag stacking and blocking in large-angle lifting and transportation, improving the feeding efficiency and feeding quality of the loading elevator, reducing the workload of operators, and greatly improving the subsequent production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a structural schematic diagram of the tea bag processing equipment provided by the utility model.

[0021] in:

[0022] 100. Loading elevator; 200. Proximity switch; 300. High-speed camera; 400. Bale pressing and shaping mechanism; 500. Vibrating conveying mechanism; 600. Heating and humidifying machine; 700. Discharging elevator. DETAILED DESCRIPTION

[0023] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.

[0024] In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance. Among them, the terms "first position" and "second position" are two different positions.

[0025] Unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "fixed" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.

[0026] Unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include the first feature being in direct contact with the second feature, or may include the first feature being in contact with the second feature through another feature between them instead of being in direct contact. Moreover, a first feature being "above", "above" and "above" a second feature includes the first feature being directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes the first feature being directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.

[0027] The technical solution of the utility model is further explained below with reference to the accompanying drawings and through specific implementation methods.

[0028] Please refer to Figure 1 As shown, this embodiment provides a tea bag processing device, which includes: a loading elevator 100 and a first drive assembly, the loading elevator 100 has a first feeding end and a first discharging end, the first feeding end and the first discharging end have a height difference, the loading elevator 100 includes a frame, a lifting belt and a material-shifting roller, the lifting belt is arranged on the frame, the material-shifting roller is arranged above the lifting belt, and the material-shifting roller can shift the tea bag, the first drive assembly is connected to the lifting belt by transmission, and can drive the lifting belt to transport the tea bag from the first feeding end to the first discharging end. In this way, during the operation of the loading elevator 100, the material-shifting roller is located above the lifting belt, which can contact and shift the tea bag that is too high during the transportation of the tea bag by the lifting belt, effectively avoiding the phenomenon of tea bag stacking and blocking in large-angle lifting and transportation, improving the feeding efficiency and feeding quality of the loading elevator 100, reducing the workload of operators, and greatly improving the subsequent production efficiency.

[0029] Optionally, the first drive assembly includes a first motor and a first frequency converter, the first frequency converter is communicatively connected to the first motor, and the first motor is used to drive the lifting belt to transport the tea bag from the first feeding end to the first discharging end. In this way, the first frequency converter can adjust the speed of the lifting belt to transport the tea bag by controlling and changing the working power frequency of the first motor, and has strong adaptability.

[0030] Optionally, to facilitate the lifting and transfer of tea bags, the feeding elevator 100 further includes a plurality of partition plates, which are arranged on the lifting belt at intervals along the length direction of the lifting belt and are all used to receive tea bags.

[0031] Optionally, the feeding elevator 100 further includes a proximity switch 200. The first discharge end is higher than the first feed end. The proximity switch 200 is arranged at the first discharge end, and the proximity switch 200 is used to detect the position of the tea bag. The proximity switch 200 is communicatively connected to the controller. Whenever the proximity switch 200 generates a signal, a value is automatically added to the total count, and finally the total number is obtained to complete the tea bag counting work. Optionally, the feeding elevator 100 further includes a high-speed camera 300, and the high-speed camera 300 takes pictures to accurately measure the number of tea bags.

[0032] Optionally, in order to flatten the wrinkled tea bags during transportation and facilitate subsequent processing, the tea bag processing device further includes a bale pressing and shaping mechanism 400. The bale pressing and shaping mechanism 400 is connected to the first discharge end. The bale pressing and shaping mechanism 400 includes a first conveyor belt and a second conveyor belt. The first conveyor belt and the second conveyor belt are arranged at intervals in the vertical direction. The tea bag is located between the first conveyor belt and the second conveyor belt and is in sliding contact with both the first conveyor belt and the second conveyor belt at the same time.

[0033] Optionally, to ensure that the tea bags flow into the next process in a flat state during transportation, the tea bag processing device further includes a vibrating conveying mechanism 500. The vibrating conveying mechanism 500 includes a chute and a vibrator. The chute is connected to the bale pressing and shaping mechanism 400, and the vibrator is configured to be able to apply a force to the chute to keep the chute vibrating all the time.

[0034] Optionally, the chute has a first end and a second end. The first end is higher than the second end. The first end is connected to the bale pressing and shaping mechanism 400. The tea bag processing device further includes a temperature and humidity increasing machine 600, and the temperature and humidity increasing machine 600 is connected to the second end.

[0035] Optionally, to achieve the temperature and humidity increasing treatment of the tea bags, the temperature and humidity increasing machine 600 includes a second driving component, a conveying component and a steam nozzle. The second driving component is drivingly connected to the conveying component and can drive the conveying component to convey the tea bags. The steam nozzle is used to spray steam on the tea bags. Specifically, the conveying component includes two conveyor belts, and the two conveyor belts can clamp and fix the tea bags so that the steam nozzle sprays steam on the tea bags.

[0036] Optionally, the second driving component includes a second frequency converter and a second motor. The second frequency converter is communicatively connected to the second motor, and the second motor is used to drive the conveying component to convey the tea bags.

[0037] Optionally, the tea bag processing device further includes a discharging elevator 700, which has a second feeding end and a second discharging end. The second feeding end is connected to the temperature and humidity increasing machine 600, and the discharging elevator 700 can transport tea bags from the second feeding end to the second discharging end.

[0038] Obviously, the above embodiments of the present invention are merely examples for clearly explaining the present invention, rather than limiting the implementation manners of the present invention. For those of ordinary skill in the art, other different forms of changes or variations can be made on the basis of the above description. It is not necessary and impossible to list all the implementation manners here. Any modifications, equivalent replacements, and improvements made within the spirit and principle of the present invention shall be included in the protection scope of the claims of the present invention.

Claims

1. A tea bag processing device, characterized in that, include: A loading elevator (100), the loading elevator (100) having a first feeding end and a first discharging end, the first feeding end and the first discharging end having a height difference, the loading elevator (100) comprising a frame, a lifting belt and a material shifting roller, the lifting belt being arranged on the frame, the material shifting roller being arranged above the lifting belt, and the material shifting roller being capable of shifting tea bags; A first driving component is drivingly connected to the lifting belt and can drive the lifting belt to transport the tea bag from the first feeding end to the first discharging end.

2. The tea bag processing device according to claim 1, wherein The first driving assembly includes a first motor and a first frequency converter, the first frequency converter is communicatively connected to the first motor, and the first motor is used to drive the lifting belt to transport the tea bag from the first feeding end to the first discharging end.

3. The tea bag processing device according to claim 1, characterized in that, The loading elevator (100) further comprises a plurality of partitions, which are arranged on the lifting belt at intervals along the length direction of the lifting belt and are all used to receive the tea bags.

4. The tea bag processing device according to claim 1, characterized in that, The loading elevator (100) further comprises a proximity switch (200), the first discharge end is higher than the first feed end, the proximity switch (200) is arranged at the first discharge end, and the proximity switch (200) is used to detect the position of the tea bag.

5. The tea bag processing device according to any one of claims 1-4, characterized in that, The tea bag processing equipment also includes a bag pressing and shaping mechanism (400), which is connected to the first discharge end. The bag pressing and shaping mechanism (400) includes a first conveyor belt and a second conveyor belt. The first conveyor belt and the second conveyor belt are arranged at intervals in the vertical direction. The tea bag is located between the first conveyor belt and the second conveyor belt, and is in sliding contact with the first conveyor belt and the second conveyor belt at the same time.

6. The tea bag processing device according to claim 5, characterized in that, The tea bag processing equipment also includes a vibration conveying mechanism (500), which includes a chute and a vibrator. The chute is connected to the bag pressing and shaping mechanism (400), and the vibrator is configured to be able to apply a force to the chute so that the chute always remains in a vibrating state.

7. The tea bag processing device according to claim 6, wherein, The slide groove has a first end and a second end, the first end is higher than the second end, and the first end is connected to the bag pressing and shaping mechanism (400). The tea bag processing equipment also includes a heating and humidifying machine (600), and the heating and humidifying machine (600) is connected to the second end.

8. The tea bag processing device according to claim 7, wherein, The heating and humidifying machine (600) comprises a second driving component, a conveying component and a steam nozzle; the second driving component is drivingly connected to the conveying component and can drive the conveying component to transport the tea bag; the steam nozzle is used to spray steam onto the tea bag.

9. The tea bag processing device according to claim 8, characterized in that, The second driving component includes a second frequency converter and a second motor. The second frequency converter is communicatively connected to the second motor. The second motor is used to drive the conveying component to transport the tea bag.

10. The tea bag processing device according to claim 7, wherein The tea bag processing device further includes a discharge elevator (700). The discharge elevator (700) has a second feeding end and a second discharging end. The second feeding end is connected to the temperature and humidity increasing machine (600). The discharge elevator (700) can transport the tea bags from the second feeding end to the second discharging end.