Four-side shaping machine
The front, back, left and right sides of the cargo or pallet group are shaped by the automatic plasticizer device of the four-sided plasticizer, which solves the problem of skewed or loose stacking of goods in the three-dimensional warehouse, improves the plastic surgery efficiency and effect, and reduces labor costs.
Patent Information
- Application Number
- CN202421998001.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-19
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-08-19
AI Technical Summary
In three-dimensional warehouses, the palletized goods or pallet groups are easily skewed or stacked during long-distance transportation, resulting in the inability to pass the ruler inspection device. The existing manual shaping is time-consuming and labor-intensive and has poor results.
A four-sided plastic shaping machine is designed, including a first plastic shaping device and a second plastic shaping device, which respectively shaping the left, right, front and rear sides of the cargo or pallet group, and automatically shaping is achieved using the rotating shaft, swing arm group and slip structure, and combining the swing drive device and the displacement drive device to ensure the plastic shaping effect.
Automatic plastic surgery is realized, reducing labor intensity and cost, improving work efficiency, ensuring that the goods or pallet groups do not exceed the set size in the length and width directions, and adapting to the plastic surgery needs of various specifications.
Smart Images

Figure CN223073491U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of warehousing, in particular to a four-sided shaping machine. Background Art
[0002] With the popularization of automated production and the use of stereoscopic warehouses, the degree of automation of stereoscopic warehouses is getting higher and higher. During the use of a stereoscopic warehouse, some products, such as palletized goods and pallet groups after palletizing, need to be transported through a long conveyor line from the production line to the stereoscopic warehouse. During the long-distance transportation, the palletized goods or pallet groups may be skewed or the pallets may be scattered due to various factors. As a result, when passing through the dimension inspection device later, the goods are judged by photoelectricity to exceed the specified size and cannot pass. At this time, it is necessary to manually shape the goods or pallet groups to ensure that they can smoothly pass through the dimension inspection device and enter the next process. Manual shaping has defects such as time-consuming, laborious, high labor cost, and unsatisfactory shaping effect. Content of the Utility Model
[0003] The technical problem to be solved by the utility model is to provide a four-sided shaping machine that can automatically shape palletized goods or pallet groups after palletizing. Using this four-sided shaping machine can greatly improve work efficiency and shaping effect.
[0004] In order to solve the defects of manual shaping, such as time-consuming, laborious, high labor cost, and unsatisfactory shaping effect, in this solution, before the goods or pallet groups are inspected by dimensions, the four-sided shaping machine is first used to shape the goods or pallet groups transported from the production line, so as to ensure that the goods or pallet groups can smoothly pass through the dimension inspection and enter the next process, and improve the warehousing efficiency.
[0005] A four-sided shaping machine described in this solution includes: a frame, on which a first shaping device for shaping the left and right sides of the palletized goods or pallet groups and a second shaping device for shaping the front and rear sides of the palletized goods or pallet groups are provided; during use, through the cooperation of the first shaping device and the second shaping device, the palletized goods or pallet groups are shaped in the front, rear, left, and right four directions, so as to ensure that the length and width of the shaped goods or pallet groups do not exceed the set size.
[0006] Among them, the structure of the first shaping device in this solution is as follows: The four rotating shafts are vertically supported on the frame through corresponding main bearing seats, and the four rotating shafts are distributed at the corners where the four edges of the frame are located; A swing arm group is fixedly arranged on each rotating shaft, and each swing arm group is composed of at least three swing arms spaced from top to bottom. A shaping door is arranged at the end of the swing arm group on each rotating shaft; A swing driving device is arranged on the frame to rotate each rotating shaft, so that each shaping door closes inward or opens outward uniformly.
[0007] Among them, the structure of the second shaping device in this solution is as follows: The front shaping door is installed on the front section of the frame through the first sliding structure, and the rear shaping door is installed on the rear section of the frame through the second sliding structure; A displacement driving device is arranged on the frame to make the front shaping door and the rear shaping door close inward or open outward uniformly.
[0008] A space is left between the bottom surfaces of the shaping doors, the bottom surface of the front shaping door, the bottom surface of the rear shaping door and the bottom of the frame for the installation and operation of the conveying device for the goods or pallet group after transportation and stacking.
[0009] Further, in the above-mentioned four-sided shaping machine, the setting form in which a shaping door is arranged at the end of the swing arm group on each rotating shaft is as follows: An upper bearing seat with an upper bearing and a lower bearing seat with a lower bearing are arranged on the shaping door. The upper end of the door shaft is fixedly inserted into the inner ring of the upper bearing, and the lower end of the door shaft is fixedly inserted into the inner ring of the lower bearing. The ends of the swing arms in the swing arm group are all fixedly connected to the door shaft. During the shaping process of the left and right sides of the goods or pallet group, each sector door can be adaptively adjusted in angle through its corresponding upper bearing and lower bearing, which can not only protect the shaping door, goods and pallet group, but also improve the shaping effect.
[0010] Further, in the above-mentioned four-sided shaping machine, the swing driving device is composed of four partial swing driving devices, and each rotating shaft corresponds to a partial swing driving device; The structure of the partial swing driving device is as follows: A gear is fixedly arranged on the rotating shaft corresponding to the partial swing driving device. An electric cylinder is arranged on the frame, and the extending rod of the electric cylinder is fixedly connected to the end of the rack. A support block with a chute is arranged on the frame, and the rack is slidably arranged in the chute, and the rack meshes with the gear to form a gear-rack transmission. At this time, the rack is restricted by both the gear and the chute and can only slide left and right in the chute and will not fall out of the chute.
[0011] Further, in the above-mentioned four-sided shaping machine, the first sliding structure is composed of a first slide rail group and a second slide rail group, and the second sliding structure is composed of a third slide rail group and a fourth slide rail group;
[0012] In this solution, a number of front connecting arms are provided on the front shaping door. The lower ends of the front connecting arms are fixed to the first adjusting rod. The two ends of the first adjusting rod are respectively installed on the first sliding plate through first bearing seats with first bearings, and the first sliding plate is installed on the frame through a first slide rail group; the upper ends of the front connecting arms are fixed to the second adjusting rod. The two ends of the second adjusting rod are respectively installed on the second sliding plate through second bearing seats with second bearings, and the second sliding plate is installed on the frame through a second slide rail group; during the shaping process of the front side of the goods or the pallet group, the front shaping door can perform adaptive fine-tuning of the angle through the first bearing and the second bearing, which can not only protect the front shaping door, the goods, and the pallet group, but also improve the shaping effect.
[0013] In this solution, a number of rear connecting arms are provided on the rear shaping door. The lower ends of the rear connecting arms are fixed to the third adjusting rod. The two ends of the third adjusting rod are respectively installed on the third sliding plate through third bearing seats with third bearings, and the third sliding plate is installed on the frame through a third slide rail group; the upper ends of the rear connecting arms are fixed to the fourth adjusting rod. The two ends of the fourth adjusting rod are respectively installed on the fourth sliding plate through fourth bearing seats with fourth bearings, and the fourth sliding plate is installed on the frame through a fourth slide rail group; during the shaping process of the rear side of the goods or the pallet group, the rear shaping door can perform adaptive fine-tuning of the angle through the third bearing and the fourth bearing, which can not only protect the rear shaping door, the goods, and the pallet group, but also improve the shaping effect.
[0014] Further, in a four-sided shaping machine as described above, a first proximity switch and a second proximity switch are provided on the frame at any one of the four sliding plates, namely the first sliding plate, the second sliding plate, the third sliding plate, and the fourth sliding plate. The first proximity switch is located at the outermost displacement position set for the outward sliding of the sliding plate, and the second proximity switch is located at the innermost displacement position set for the inward sliding of the sliding plate. During the shaping process of the goods or the pallet group, the first proximity switch and the second proximity switch are used to detect whether the sliding plate moves to the set position.
[0015] Further, in a four-sided shaping machine as described above, the structure of the displacement driving device is as follows: a double-output shaft motor is fixedly installed on the frame. A first support is fixedly provided at the bottom of the first sliding plate. The nut of the first lead screw pair is fixed on the first support. The front section of the lead screw of the first lead screw pair is supported on the frame through a first bearing with a seat, and the rear end of the lead screw of the first lead screw pair is fixedly connected to the front output shaft of the double-output shaft motor; a third support is fixedly provided at the bottom of the third sliding plate. The nut of the third lead screw pair is fixed on the third support. The rear section of the lead screw of the third lead screw pair is supported on the frame through a third bearing with a seat, and the front end of the lead screw of the third lead screw pair is fixedly connected to the rear output shaft of the double-output shaft motor;
[0016] A second support is fixedly arranged on the top of the second sliding plate. The nut of the second lead screw pair is fixed on the second support, and the lead screw of the second lead screw pair is supported on the frame by two second pedestal bearings; A fourth support is fixedly arranged on the top of the fourth sliding plate. The nut of the fourth lead screw pair is fixed on the fourth support, and the lead screw of the fourth lead screw pair is supported on the frame by two fourth pedestal bearings;
[0017] A first sprocket is fixedly arranged on the front end of the first lead screw, and a second sprocket is fixedly arranged on the front end of the second lead screw. The front side chain is wound around the first sprocket and the second sprocket to form a front side chain drive; A third sprocket is fixedly arranged on the rear end of the third lead screw, and a fourth sprocket is fixedly arranged on the rear end of the fourth lead screw. The rear side chain is wound around the third sprocket and the fourth sprocket to form a rear side chain drive.
[0018] Furthermore, for the above-mentioned four-sided shaping machine, a front side tensioning wheel adjusting mechanism for tensioning and adjusting the front side chain is arranged on the frame; A rear side tensioning wheel adjusting mechanism for tensioning and adjusting the rear side chain is arranged on the frame.
[0019] Furthermore, for the above-mentioned four-sided shaping machine, eight pairs of opposed photoelectric switches are arranged on the frame for detecting whether the overall length and width directions exceed the set range after shaping the stacked goods or pallet groups. The receiver and transmitter in each pair of opposed photoelectric switches are arranged vertically corresponding to each other on the upper part and the lower part of the frame, and the eight pairs of opposed photoelectric switches are respectively arranged at the set positions in the front, rear, left, and right four directions on the frame.
[0020] The beneficial effects of the present utility model are: realizing automatic shaping, reducing labor intensity and cost, having high working efficiency, good shaping effect, and being able to adapt to the shaping operations of various specifications of goods and pallet groups. Description of the Drawings
[0021] Figure 1 is a schematic three-dimensional structure diagram of a four-sided shaping machine according to the present utility model.
[0022] Figure 2 is Figure 1 a partial enlarged structure diagram of part A in
[0023] Figure 3 is Figure 1 a partial enlarged structure diagram of part B in
[0024] Figure 4 is Figure 1 a schematic three-dimensional structure diagram of the first shaping device in
[0025] Figure 5 is Figure 4Partial enlarged structural schematic diagram of part C
[0026] Figure 6 is Figure 1 Three-dimensional structural schematic diagram of the second shaping device in
[0027] Wherein: 1. Frame; 11. First cross beam; 12. Second cross beam; 13. Third cross beam; 14. Fourth cross beam; 15. Fifth cross beam; 16. Sixth cross beam; 17. Seventh cross beam; 18. Eighth cross beam; 111. First installation beam; 112. Second installation beam; 113. Third installation beam; 114. Fourth installation beam; 101. First column; 102. Second column; 103. Third column; 104. Fourth column; 105. Base; 2. Rotating shaft; 21. Main bearing seat; 22. Swing arm group; 221. Swing arm; 23. Gear; 3. Shaping door; 31. Upper bearing seat; 32. Lower bearing seat; 33. Door shaft; 4. Electric cylinder; 41. Extension rod; 42. Rack; 43. Support block; 431. Chute; 5. Front shaping door; 50. Front connecting arm; 51. First slide rail group; 52. Second slide rail; 53. First adjusting rod; 54. First bearing seat; 55. First sliding plate; 56. Second adjusting rod; 57. Second sliding plate; 6. Rear shaping door; 60. Rear connecting arm; 61. Third slide rail group; 62. Fourth slide rail group; 63. Third adjusting rod; 64. Third bearing seat; 65. Third sliding plate; 66. Fourth adjusting rod; 67. Fourth sliding plate; 68. Fourth bearing seat; 7. Double-output shaft motor; 70. Front chain; 71. Front motor shaft; 72. Rear motor shaft; 73. Lead screw of the first lead screw pair; 74. Lead screw of the third lead screw pair; 741. Third sprocket; 75. Second support; 76. Lead screw of the second lead screw pair; 77. Fourth support; 78. Lead screw of the fourth lead screw pair; 781. Fourth sprocket; 79. Rear chain; 81. First proximity switch; 82. Second proximity switch; 91. First pair of opposed photoelectric switches; 92. Second pair of opposed photoelectric switches; 93. Third pair of opposed photoelectric switches. Detailed implementation manners
[0028] The technical solution of the present utility model will be further described in detail below with reference to the accompanying drawings and preferred embodiments.
[0029] As Figure 1 shown, a four-sided shaping machine described in this embodiment includes: a frame 1, on which a first shaping device for shaping the left and right sides of the stacked goods or pallet group and a second shaping device for shaping the front and rear sides of the stacked goods or pallet group are provided.
[0030] As Figure 1 and Figure 4As shown in the figure, the structure of the first shaping device in this embodiment is as follows: Four rotating shafts 2 are vertically supported on the frame 1 through corresponding main bearing seats 21, and the four rotating shafts 2 are distributed at the corners where the four edges of the frame 1 are located. A swing arm group 22 is fixedly arranged on each rotating shaft 2, and each swing arm group 22 is composed of at least three swing arms 221 spaced from top to bottom. A shaping door 3 is arranged at the end of the swing arm group 22 on each rotating shaft 2. A swing driving device is arranged on the frame 1 to rotate each rotating shaft 2, so that each shaping door 3 closes inward or opens outward uniformly.
[0031] Among them, the swing driving device in this embodiment is composed of four partial swing driving devices, and each rotating shaft 2 corresponds to a partial swing driving device; as Figure 4 and Figure 5 shown, the structure of the partial swing driving device is as follows: A gear 23 is fixedly arranged on the rotating shaft 2, an electric cylinder 4 is arranged on the frame 1, the extending rod 41 of the electric cylinder 4 is fixedly connected to the end of a rack 42, a support block 43 with a chute 431 is arranged on the frame 1, the rack 42 is slidably arranged in the chute 431, and the rack 42 meshes with the gear 23 to form a gear-rack transmission.
[0032] The working process of the above partial swing driving device is as follows: During the process of the extending rod 41 of the electric cylinder 4 retracting inward, the rack 42 is pulled to move in the retracting direction of the extending rod 41 of the electric cylinder 4, and the rotating shaft 2 is forced to rotate through the gear-rack transmission, so that the shaping door 3 opens outward. On the contrary, during the process of the extending rod 41 of the electric cylinder 4 extending outward, the rack 42 is pushed to move in the extending direction of the extending rod 41 of the electric cylinder 4, and the rotating shaft 2 is forced to rotate in the reverse direction through the gear-rack transmission, so that the shaping door 3 closes inward, as Figure 4 shown as the schematic diagram of the state after the shaping door 3 closes inward.
[0033] Among them, in order to facilitate the four shaping doors 3 to better shape the left side and the right side of the goods or the pallet group located in the frame 1, in this embodiment, the setting form that a shaping door 3 is arranged at the end of the swing arm group 22 on each rotating shaft 2 is as follows: as Figure 4 shown, an upper bearing seat 31 with an upper bearing and a lower bearing seat 32 with a lower bearing are arranged on the shaping door 3, the upper end of the door shaft 33 is fixedly inserted into the inner ring of the upper bearing, the lower end of the door shaft 33 is fixedly inserted into the inner ring of the lower bearing, and the ends of the swing arms 221 in the swing arm group 22 are all fixedly connected to the door shaft 33.
[0034] As Figure 1 and Figure 6As shown in the figure, the structure of the second shaping device in this embodiment is as follows: the front shaping door 5 is installed at the front section of the frame 1 through the first sliding structure, and the rear shaping door 6 is installed at the rear section of the frame 1 through the second sliding structure; a displacement driving device is provided on the frame 1 to make both the front shaping door 5 and the rear shaping door 6 close inward or open outward.
[0035] Among them, the first sliding structure is composed of a first slide rail group 51 and a second slide rail group 52, and the second sliding structure is composed of a third slide rail group 61 and a fourth slide rail group 62.
[0036] As Figure 1 and Figure 6 shown in the figure, a number of front connecting arms 50 are provided on the front shaping door 5. The lower ends of the front connecting arms 50 are fixed to the first adjusting rod 53. Both ends of the first adjusting rod 53 are respectively installed on the first sliding plate 55 through the first bearing seats 54 with the first bearings. The first sliding plate 55 is installed on the frame 1 through the first slide rail group 51. The upper ends of the front connecting arms 50 are fixed to the second adjusting rod 56. Both ends of the second adjusting rod 56 are respectively installed on the second sliding plate 57 through the second bearing seats with the second bearings. The second sliding plate 57 is installed on the frame 1 through the second slide rail group 52.
[0037] As Figure 1 and Figure 6 shown in the figure, a number of rear connecting arms 60 are provided on the rear shaping door 6. The lower ends of the rear connecting arms 60 are fixed to the third adjusting rod 63. Both ends of the third adjusting rod 63 are respectively installed on the third sliding plate 65 through the third bearing seats 64 with the third bearings. The third sliding plate 65 is installed on the frame 1 through the third slide rail group 61. The upper ends of the rear connecting arms 60 are fixed to the fourth adjusting rod 66. Both ends of the fourth adjusting rod 66 are respectively installed on the fourth sliding plate 67 through the fourth bearing seats 68 with the fourth bearings. The fourth sliding plate 67 is installed on the frame 1 through the fourth slide rail group 62.
[0038] As Figure 1 and Figure 6 shown in the figure, the structure of the displacement driving device is as follows: a double-output shaft motor 7 is fixedly installed on the frame 1. A first support is fixedly provided at the bottom of the first sliding plate 55. The nut of the first lead screw pair is fixed on the first support. The front section of the lead screw 73 of the first lead screw pair is supported on the frame through the first pedestal bearing. The rear end of the lead screw 73 of the first lead screw pair is fixedly connected to the front output shaft 71 of the double-output shaft motor 7. A third support is fixedly provided at the bottom of the third sliding plate 65. The nut of the third lead screw pair is fixed on the third support. The rear section of the lead screw 74 of the third lead screw pair is supported on the frame 1 through the third pedestal bearing. The front end of the lead screw 74 of the third lead screw pair is fixedly connected to the rear output shaft 72 of the double-output shaft motor 7.
[0039] A second support 75 is fixedly arranged on the top of the second sliding plate 57. The nut of the second lead screw pair is fixed on the second support 75, and the lead screw 76 of the second lead screw pair is supported on the frame 1 by two second pedestal bearings; A fourth support 77 is fixedly arranged on the top of the fourth sliding plate 67. The nut of the fourth lead screw pair is fixed on the fourth support 77, and the lead screw 67 of the fourth lead screw pair is supported on the frame 1 by two fourth pedestal bearings;
[0040] A first sprocket is fixedly arranged on the front end of the lead screw 73 of the first lead screw pair, and a second sprocket is fixedly arranged on the front end of the lead screw 76 of the second lead screw pair. The front side chain 70 is wound around the first sprocket and the second sprocket to form a front side chain drive; A third sprocket 741 is fixedly arranged on the rear end of the lead screw 74 of the third lead screw pair, and a fourth sprocket 781 is fixedly arranged on the rear end of the lead screw 78 of the fourth lead screw pair. The rear side chain 79 is wound around the third sprocket 741 and the fourth sprocket 781 to form a rear side chain drive.
[0041] A front side tensioning wheel adjusting mechanism for tensioning and adjusting the front side chain 70 is arranged on the frame 1; A rear side tensioning wheel adjusting mechanism for tensioning and adjusting the rear side chain 79 is arranged on the frame 1. Both the front side tensioning wheel adjusting mechanism and the rear side tensioning wheel adjusting mechanism adopt the tensioning form of the tensioning wheel 710. Using the tensioning wheel to tension the chain drive is a common means, so the front side tensioning wheel adjusting mechanism and the rear side tensioning wheel adjusting mechanism will not be elaborated here.
[0042] A space for installing and operating a conveying device for goods or pallet groups after transportation and stacking is left between the bottom surfaces of each shaping door 3, the front side shaping door 5, the rear side shaping door 6 and the bottom of the frame 1. In this embodiment, the four-sided shaping machine is usually installed at the conveying device, and at this time, the conveying device passes through the space left between the bottom surfaces of each shaping door 3, the front side shaping door 5, the rear side shaping door 6 and the bottom of the frame 1.
[0043] A first proximity switch 81 and a second proximity switch 82 are arranged on the frame 1 at any one of the four sliding plates, namely the first sliding plate 55, the second sliding plate 57, the third sliding plate 65 and the fourth sliding plate 67. As Figure 1 and Figure 2 shown, in this embodiment, the first proximity switch 81 and the second proximity switch 82 are arranged at the first sliding plate 55. Of course, it is also possible to arrange the first proximity switch 81 and the second proximity switch 82 at other sliding plates.
[0044] For convenience of description, here, taking the example of setting the first proximity switch 81 and the second proximity switch 82 at the first sliding plate 55, the first proximity switch 81 is located at the outermost displacement position set when the first sliding plate 55 slides outwards, and this position is the set maximum opening displacement position when the front shaping door 5 opens outwards. When the front shaping door 5 opens outwards to the set maximum opening displacement position, for the goods or pallet group that can be allowed to enter the rack 1, regardless of whether there is skew or stack collapse, the longest length of its front and rear outer contours does not exceed the distance between the front shaping door 5 and the rear shaping door 6 in this state.
[0045] Among them, the second proximity switch 82 is located at the innermost displacement position set when the first sliding plate 55 slides inwards, and this position is the set maximum closing displacement position when the front shaping door 5 closes inwards. When the front shaping door 5 closes inwards to the set maximum closing displacement position, the goods or pallet group located in the rack 1, under the action of the front shaping door 5 and the rear shaping door 6, its front side and rear side are restored to the neatly stacked state again.
[0046] The four electric cylinders 4 in the above-mentioned first shaping device, the double-output shaft motor 7 in the second shaping device, the first proximity switch 81 and the second proximity switch 82 are all connected to the control system to achieve automatic control.
[0047] When the four shaping doors 3 all open outwards synchronously, and after the front shaping door 5 and the rear shaping door 6 open outwards to the set maximum opening displacement position, the goods or pallet group to be shaped is sent into the rack 1 through the conveying device. At this time, the periphery of the goods or pallet group to be shaped is surrounded by the four shaping doors 3, the front shaping door 5 and the rear shaping door 6. Then, the control device controls the four electric cylinders 4 and the double-output shaft motor 7 to make the four shaping doors 3 all close inwards synchronously, and the front shaping door 5 and the rear shaping door 6 close inwards to the set maximum closing displacement position. At this time, under the joint action of the four shaping doors 3, the front shaping door 5 and the rear shaping door 6, the front side, rear side, left side and right side of the goods or pallet group located in the rack 1 are shaped, and the goods or pallet group in the rack 1 is restored to the neatly stacked state again.
[0048] The four-sided shaping machine adopting the above structure can realize automatic shaping, reduce labor intensity and cost, has high working efficiency, good shaping effect, and can adapt to the shaping operations of goods and pallet groups of various specifications.
[0049] In addition, in order to ensure that the shaped goods or pallet group can pass the ruler inspection smoothly, such as Figure 1 、 Figure 2 and Figure 3As shown in the figure, in this embodiment, eight pairs of opposed photoelectric switches are arranged on the rack 1 for detecting whether the overall length and width directions of the palletized goods or pallet group exceed the set range after shaping: the first opposed photoelectric switch 91, the second opposed photoelectric switch 92, the third opposed photoelectric switch 93, the fourth opposed photoelectric switch, the fifth opposed photoelectric switch, the sixth opposed photoelectric switch, the seventh opposed photoelectric switch, and the eighth opposed photoelectric switch. The receivers and transmitters in each pair of opposed photoelectric switches are arranged in an up-and-down corresponding manner at the upper part and the lower part of the rack, and the eight pairs of opposed photoelectric switches are respectively arranged at the set positions in the front, rear, left, and right four directions on the rack 1. When the eight pairs of opposed photoelectric switches detect that the shaped goods or pallet group do not exceed the set range in both the length direction and the width direction, the goods or pallet group can be sent to the next process by the conveying device.
[0050] The rack 1 is usually set as a frame structure, such as Figure 1 As shown in the figure, the rack includes: a first column 101 arranged on the left front side, a second column 102 arranged on the right front side, a third column 103 arranged on the left rear side, and a fourth column 104 arranged on the right rear side. The bottom ends of the first column 101, the second column 102, the third column 103, and the fourth column 104 are respectively fixedly provided with bases 105.
[0051] One end of the first cross beam 11 is connected to the top end of the first column 101, and the other end of the first cross beam 11 is connected to the top end of the second column 102; one end of the second cross beam 12 is connected to the side wall of the lower section of the first column 101, and the other end of the second cross beam 12 is connected to the side wall of the lower section of the second column 102; one end of the third cross beam 13 is connected to the top end of the third column 103, and the other end of the third cross beam 13 is connected to the top end of the fourth column 104; one end of the fourth cross beam 14 is connected to the side wall of the lower section of the third column 103, and the other end of the fourth cross beam 14 is connected to the side wall of the lower section of the fourth column 104.
[0052] One end of the fifth cross beam 15 is connected to the corner where the first column 101 and the first cross beam 11 are connected, and the other end of the fifth cross beam 15 is connected to the corner where the third column 103 and the third cross beam 13 are connected; one end of the sixth cross beam 16 is connected to the lower section of the first column 101, and the other end of the sixth cross beam 16 is connected to the lower section of the third column 103; one end of the seventh cross beam 17 is connected to the corner where the second column 102 and the first cross beam 11 are connected, and the other end of the seventh cross beam 17 is connected to the corner where the fourth column 104 and the third cross beam 13 are connected; one end of the eighth cross beam 18 is connected to the lower section of the second column 102, and the other end of the eighth cross beam 18 is connected to the lower section of the fourth column 104.
[0053] The first mounting beam 111 and the second mounting beam 112 are fixedly connected to the second cross beam 12 and the fourth cross beam 14, and the third mounting beam 113 and the fourth mounting beam 114 are connected to the first cross beam 11 and the third cross beam 13. Among them, the first sliding plate 55 at the bottom of the front shaping door 5 is installed on the first mounting beam 111 and the second mounting beam 112 through the first slide rail group 51, and the second sliding plate 57 at the top of the front shaping door 5 is installed on the third mounting beam 113 and the fourth mounting beam 114 through the second slide rail 52. The third sliding plate 65 at the bottom of the rear shaping door 6 is installed on the first mounting beam 111 and the second mounting beam 112 through the third slide rail group 61, and the fourth sliding plate 67 at the top of the rear shaping door 6 is installed on the third mounting beam 113 and the fourth mounting beam 114 through the fourth slide rail group 62.
[0054] The first proximity switch 81 and the second proximity switch 82 are installed on the sixth cross beam 16 through their respective corresponding first adjustment mounting seats. The receivers and transmitters of the eight pairs of opposed photoelectric switches are respectively installed on the frame 1 through their respective corresponding second adjustment mounting seats. Among them, some elongated adjustment slots are provided on each of the first adjustment mounting seats, so that the front, rear, left, and right distances of the first proximity switch 81 and the second proximity switch 82 installed on the corresponding first adjustment mounting seats can be adjusted. Similarly, some elongated adjustment slots are provided on each of the second adjustment mounting seats, so that the front, rear, left, and right distances of the receiver or transmitter of the opposed photoelectric switch installed on the corresponding first adjustment mounting seats can also be adjusted. In addition, because the angles of the receiver and the transmitter of each pair of opposed photoelectric switches need to be adjusted, an arc-shaped slot can also be opened on the corresponding first adjustment mounting seat to facilitate the adjustment of the angles of the receiver and the transmitter.
[0055] Among them, the receiver and emitter of the first pair of opposed photoelectric switches 91 are respectively installed at the front section of the fifth cross beam 15 and the front section of the sixth cross beam 16. The receiver and emitter of the second pair of opposed photoelectric switches 92 are respectively installed at the rear section of the fifth cross beam 15 and the rear section of the sixth cross beam 16. The receiver and emitter of the third pair of opposed photoelectric switches 93 are respectively installed at the rear section of the first mounting beam 111 and the rear section of the third mounting beam 113. The receiver and emitter of the fourth pair of opposed photoelectric switches are respectively installed at the rear section of the second mounting beam 112 and the rear section of the fourth mounting beam 114. The receiver and emitter of the fifth pair of opposed photoelectric switches are respectively installed at the rear section of the seventh cross beam 17 and the rear section of the eighth cross beam 18. The receiver and emitter of the sixth pair of opposed photoelectric switches are respectively installed at the front section of the seventh cross beam 17 and the front section of the eighth cross beam 18. The receiver and emitter of the seventh pair of opposed photoelectric switches are respectively installed at the front section of the second mounting beam 112 and the front section of the fourth mounting beam 114. The receiver and emitter of the eighth pair of opposed photoelectric switches are respectively installed at the front section of the first mounting beam 111 and the front section of the third mounting beam 113. The eight pairs of opposed photoelectric switches are also connected to the control system. Through the eight pairs of opposed photoelectric switches, photoelectric detection of four sides and eight detection points is formed for the goods or pallet groups located in the rack 1, and it can well detect whether the shaped goods or pallet groups exceed the set range in the length direction and the width direction.
[0056] The above are only the preferred embodiments of the present invention, and do not constitute any other form of limitation to the present invention. Any modification or equivalent change made according to the technical essence of the present invention still belongs to the scope protected by the present invention.
Claims
1. A four-sided shaping machine, comprising: A rack, characterized in that: a first shaping device for shaping the left and right sides of the palletized goods or pallet group and a second shaping device for shaping the front and rear sides of the palletized goods or pallet group are provided on the rack; The structure of the first shaping device is as follows: four rotating shafts are vertically supported on the rack through corresponding main bearing seats, and the four rotating shafts are distributed at the corners where the four edges of the rack are located; a swing arm group is fixedly arranged on each rotating shaft, and each swing arm group is composed of at least three swing arms spaced from top to bottom. A shaping door is arranged at the end of the swing arm group on each rotating shaft; a swing driving device for rotating each rotating shaft so that each shaping door closes inward or opens outward is provided on the rack; The structure of the second shaping device is as follows: the front shaping door is installed on the front section of the rack through a first sliding structure, and the rear shaping door is installed on the rear section of the rack through a second sliding structure; a displacement driving device for closing the front shaping door and the rear shaping door inward or opening them outward is provided on the rack; A space for installing and operating a conveying device for conveying the palletized goods or pallet group is left between the bottom surfaces of the shaping doors, the bottom surface of the front shaping door, the bottom surface of the rear shaping door and the bottom of the rack.
2. A four-sided shaping machine according to claim 1, characterized in that: The setting form of arranging a shaping door at the end of the swing arm group on each rotating shaft is as follows: an upper bearing seat with an upper bearing and a lower bearing seat with a lower bearing are arranged on the shaping door. The upper end of the door shaft is fixedly inserted into the inner ring of the upper bearing, and the lower end of the door shaft is fixedly inserted into the inner ring of the lower bearing. The ends of the swing arms in the swing arm group are fixedly arranged on the door shaft.
3. A four-sided shaping machine according to claim 1, wherein: The swing driving device is composed of four partial swing driving devices, and each rotating shaft corresponds to a partial swing driving device; the structure of the partial swing driving device is as follows: a gear is fixedly arranged on the rotating shaft corresponding to the partial swing driving device, an electric cylinder is arranged on the rack, the extending rod of the electric cylinder is fixedly connected to the end of a rack, a support block with a chute is arranged on the rack, the rack is arranged in the chute, the rack can slide in the chute under the drive of the electric cylinder, and the rack meshes with the gear to form a gear-rack transmission.
4. A four-sided shaping machine according to claim 1 or 2 or 3, characterized in that: The first sliding structure is composed of a first slide rail group and a second slide rail group, and the second sliding structure is composed of a third slide rail group and a fourth slide rail group; A plurality of front connecting arms are arranged on the front shaping door. The lower ends of the front connecting arms are fixedly arranged on a first adjusting rod. The two ends of the first adjusting rod are respectively installed on a first sliding plate through a first bearing seat with a first bearing. The first sliding plate is installed on the rack through the first slide rail group; the upper ends of the front connecting arms are fixedly arranged on a second adjusting rod. The two ends of the second adjusting rod are respectively installed on a second sliding plate through a second bearing seat with a second bearing. The second sliding plate is installed on the rack through the second slide rail group; A number of rear connecting arms are provided on the rear shaping door. The lower ends of the rear connecting arms are fixed to the third adjusting rod. The two ends of the third adjusting rod are respectively installed on the third sliding plate through third bearing seats with third bearings. The third sliding plate is installed on the frame through a third slide rail group. The upper ends of the rear connecting arms are fixed to the fourth adjusting rod. The two ends of the fourth adjusting rod are respectively installed on the fourth sliding plate through fourth bearing seats with fourth bearings. The fourth sliding plate is installed on the frame through a fourth slide rail group.
5. A four-sided shaping machine according to claim 4, characterized in that: A first proximity switch and a second proximity switch are provided on the frame at any one of the four sliding plates, namely the first sliding plate, the second sliding plate, the third sliding plate, and the fourth sliding plate. The first proximity switch is located at the outermost displacement position set when the sliding plate slides outwards, and the second proximity switch is located at the innermost displacement position set when the sliding plate slides inwards.
6. A four-sided shaping machine according to claim 4, characterized in that: The structure of the displacement driving device is as follows: A double-output shaft motor is fixedly installed on the frame. A first support is fixedly arranged at the bottom of the first sliding plate. The nut of the first lead screw pair is fixed on the first support. The front section of the lead screw of the first lead screw pair is supported on the frame through a first bearing block with a seat. The rear end of the lead screw of the first lead screw pair is fixedly connected to the front output shaft of the double-output shaft motor. A third support is fixedly arranged at the bottom of the third sliding plate. The nut of the third lead screw pair is fixed on the third support. The rear section of the lead screw of the third lead screw pair is supported on the frame through a third bearing block with a seat. The front end of the lead screw of the third lead screw pair is fixedly connected to the rear output shaft of the double-output shaft motor. A second support is fixedly arranged at the top of the second sliding plate. The nut of the second lead screw pair is fixed on the second support. The lead screw of the second lead screw pair is supported on the frame through two second bearing blocks with seats. A fourth support is fixedly arranged at the top of the fourth sliding plate. The nut of the fourth lead screw pair is fixed on the fourth support. The lead screw of the fourth lead screw pair is supported on the frame through two fourth bearing blocks with seats. A first sprocket is fixedly arranged at the front end of the lead screw of the first lead screw pair. A second sprocket is fixedly arranged at the front end of the lead screw of the second lead screw pair. The front chain is wound around the first sprocket and the second sprocket to form a front chain drive. A third sprocket is fixedly arranged at the rear end of the lead screw of the third lead screw pair. A fourth sprocket is fixedly arranged at the rear end of the lead screw of the fourth lead screw pair. The rear chain is wound around the third sprocket and the fourth sprocket to form a rear chain drive.
7. A four-sided shaping machine according to claim 6, characterized in that: A front tensioning wheel adjusting mechanism for tensioning and adjusting the front chain is provided on the frame. A rear tensioning wheel adjusting mechanism for tensioning and adjusting the rear chain is provided on the frame.
8. A four-sided shaping machine according to claim 1, characterized in that: Eight pairs of opposed photoelectric switches are provided on the frame for detecting whether the overall length and width directions exceed the set range after shaping the stacked goods or pallet group. The receiver and transmitter in each pair of opposed photoelectric switches are arranged vertically corresponding to each other at the upper part and the lower part of the frame, and the eight pairs of opposed photoelectric switches are respectively arranged at the set positions in the front, rear, left, and right four directions on the frame.
Citation Information
Cited By
Container board goods field adjusting device
CN122059272A