Discharging device for power transmission line iron tower production line

By designing movable material frames and cleaning components, the problem of fixed position of the existing unloading device is solved, flexible unloading and cleaning of steel is realized, and the work efficiency and safety of the tower production line of the transmission line is improved.

CN223073550UActive Publication Date: 2025-07-08NANJING DAJI STEEL TOWER MFG CO LTD
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Patent Information

Application Number
CN202422374536.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-29
Publication Date
2025-07-08
Estimated Expiration
2034-09-29

AI Technical Summary

Technical Problem

The existing power transmission line tower production line unloading devices are difficult to adjust the position according to the length of the steel transported on the conveyor belt, and the installation range is limited, resulting in the falling and inconvenient cleaning of the steel.

Method used

A discharge device including components such as material frame, track, base plate, tooth plate, ball, motor, etc. is designed. Through the coordination of the motor drive gear plate and the gear groove, the horizontal movement and position adjustment of the material frame is realized, and the combination of fan and fluff brush drum is used to clean up excess debris and dust.

Benefits of technology

It realizes automatic adjustment of the unloading position according to the length of the steel, preventing the steel from falling, and effectively cleaning debris and dust, improving the flexibility and cleanliness of the unloading device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of discharging devices, and particularly discloses a power transmission line iron tower production line discharging device which comprises a material frame and a track, the track is transversely arranged below the material frame, through grooves are formed in the two sides of the track respectively, a bottom plate is transversely inserted into the through grooves, and the bottom plate is fixedly connected with the material frame. A tooth groove is formed between the two sides of the interior of the bottom end of the bottom plate, a fluted disc is movably connected to the lower portion of the interior of the through groove, and balls are embedded into the upper portion of the interior of the through groove. According to the electric transmission line iron tower production line discharging device, the rail is transversely arranged below the material frame, the rail is fixed to the ground through screws, the first motors on the two sides of the front end of the rail are started, the fluted disc on the lower portion is synchronously rotated in the through groove, the bottom plate with the tooth groove is pushed to horizontally move through the fluted disc, and the top is lubricated and assisted by the balls; the bottom plate, the stand columns and the material frame are moved, so that steel of different lengths can be contained from the conveying belt, and the problem that the discharging position is fixed is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of unloading devices, in particular to an unloading device for a transmission line tower production line. Background Technique

[0002] A tower is a building made of materials such as steel, with an anti-oxidation and anti-rust coating on its surface, used to build cables for transmitting electricity and signals, isolate high-voltage wires from the road below, prevent pedestrians from getting injured by contact, and facilitate the driving and passing of vehicles below.

[0003] The components of the tower are steel materials of various lengths and widths, which need to be pre-cut and polished, then transported by a conveyor belt and received and transferred by an unloading device. However, ordinary such devices are often fixed in place and it is difficult to make position adjustments according to the length of the objects transported on the conveyor belt, and the loading range is limited.

[0004] Now, a new type of unloading device for a transmission line tower production line is proposed to solve the above problems. Content of the Utility Model

[0005] The purpose of the utility model is to provide an unloading device for a transmission line tower production line to solve the problem of fixed unloading position proposed in the above background technique.

[0006] To achieve the above purpose, the utility model provides the following technical solution: An unloading device for a transmission line tower production line, including a material frame and a track. A track is horizontally arranged below the material frame, and through grooves are respectively arranged inside both sides of the track. A bottom plate is horizontally inserted into the through grooves, and a tooth groove is arranged between the two sides inside the bottom end of the bottom plate. A tooth disc is movably connected below the inside of the through groove, a ball is embedded above the inside of the through groove, lubricating wheels are respectively installed on both sides below the bottom plate, columns are respectively fixed at the four corners of the top of the bottom plate, first motors are respectively installed below both sides at the front end of the track, and a conveyor belt is arranged at the upper left of the material frame.

[0007] Preferably, the top of the column is fixedly connected to the material frame, and the bottom plate can slide horizontally along the inner wall of the track.

[0008] Preferably, the bottom of the ball is attached to the upper part of the bottom plate, and the top of the tooth disc is embedded in the tooth groove.

[0009] Preferably, a splicing plate is welded between the front and rear of the lower left side of the material frame. A rectangular groove is arranged at the center inside the splicing plate, and a baffle is vertically inserted into the rectangular groove. Lead screws are respectively fixed between the upper and lower parts of the front and rear ends of the baffle. Circular grooves are respectively arranged at the front and rear ends inside the splicing plate. Frame bodies are respectively fixed at the front and rear ends of the lower left side of the bottom of the material frame, and a second motor is installed on the right side of the frame body. A bevel gear one is movably connected to the left side of the frame body.

[0010] Preferably, the lead screw is embedded in the circular groove, and the baffle is embedded in the rectangular groove.

[0011] Preferably, the second motor rotates the first bevel gear installed on the surface of the frame body, and the first bevel gear is meshed and connected to the right side of the bottom of the second bevel gear.

[0012] Preferably, a bottom frame is installed between the two sides of the bottom of the material frame, and filters are respectively fixed on both sides of the inner bottom end of the bottom frame. A fan is installed between the filter and the material frame. The left sides of the front end and the rear end of the outside of the bottom frame are respectively installed with a third motor. Screws are horizontally assembled in the front and the rear of the inner part of the bottom frame, and a threaded block is sleeved on the outside of the screw. A fluff brush barrel is movably connected between the front and the rear of the threaded block.

[0013] Preferably, the fluff brush barrel is attached to the lower part of the leakage hole, and the threaded blocks are symmetrically installed at the front and the rear ends of the fluff brush barrel.

[0014] Compared with the prior art, the beneficial effects of the utility model are as follows: The unloading device of the transmission line tower production line not only realizes the adjustment of the position of the unloading device, prevents the steel from falling, but also realizes the cleaning of redundant debris;

[0015] (1) By horizontally arranging a track below the material frame, fixing the track on the ground with screws, starting the first motors on both sides of the front end of the track, synchronously rotating the lower gear disks in the through grooves, and pushing the bottom plate with tooth grooves to move horizontally by means of the gear disks. The top is lubricated and assisted by ball bearings, moving the bottom plate, the column and the material frame to receive steel of different lengths from the conveyor belt, and also avoiding the material frame from getting stuck in the track;

[0016] (2) By vertically inserting a baffle in the rectangular groove, starting the second motors on the front and rear ends of the frame body at the lower left of the material frame, synchronously meshing the first bevel gear with the second bevel gear at the top. Since a thread groove matching the lead screw is provided at the center of the second bevel gear, when the second bevel gear rotates, the baffle fixed between the lead screws will vertically rise and fall, covering the left side of the material frame to prevent the steel from sliding out. If materials need to be loaded, the baffle is lowered again;

[0017] (3) By installing a bottom frame between the two sides of the bottom of the material frame, starting the fan below, adsorbing the dust particles generated by the steel stored in the material frame through the filter and the leakage holes. If there is a blockage, start the two groups of third motors, synchronously rotate the two screws and horizontally move the fluff brush barrel assembled by the threaded blocks to clean the passing leakage holes, avoiding blockage here and affecting the cleaning of dust and garbage, and also ensuring the negative pressure generated by the fan to quickly suck the dust. Description of the Drawings

[0018] Figure 1This is the front elevation sectional structure schematic diagram of the present utility model;

[0019] Figure 2 This is the Figure 1 local enlarged sectional structure schematic diagram at position A in the present utility model;

[0020] Figure 3 This is the front elevation structure schematic diagram of the baffle of the present utility model;

[0021] Figure 4 This is the side elevation structure schematic diagram of the baffle of the present utility model;

[0022] Figure 5 This is the front elevation sectional structure schematic diagram of the bottom frame of the present utility model.

[0023] In the figure: 1, material frame; 2, bottom frame; 3, bottom plate; 4, track; 5, first motor; 6, lubricating wheel; 7, column; 8, baffle; 9, lead screw; 10, splicing plate; 11, conveyor belt; 12, gear disk; 13, through groove; 14, tooth groove; 15, ball; 16, bevel gear one; 17, frame body; 18, second motor; 19, bevel gear two; 20, round groove; 21, rectangular groove; 22, leakage hole; 23, threaded block; 24, fluffy brush cylinder; 25, screw; 26, filter screen; 27, fan; 28, third motor. Specific embodiments

[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.

[0025] Embodiment 1: Please refer to Figures 1-5 , a discharging device for a transmission line tower production line, including a material frame 1 and a track 4. A track 4 is horizontally arranged below the material frame 1, and through grooves 13 are respectively arranged inside both sides of the track 4. A bottom plate 3 is horizontally inserted into the through grooves 13, and a tooth groove 14 is arranged between the two sides inside the bottom end of the bottom plate 3. A gear disk 12 is movably connected below the through groove 13, and balls 15 are embedded above the through groove 13. Lubricating wheels 6 are respectively installed on both sides below the bottom plate 3, columns 7 are respectively fixed at the four corners of the top of the bottom plate 3, first motors 5 are respectively installed below both sides of the front end of the track 4, and a conveyor belt 11 is arranged at the upper left of the material frame 1;

[0026] The top of the column 7 is fixedly connected to the material frame 1, the bottom plate 3 can horizontally slide along the inner wall of the track 4, the bottom of the ball 15 is attached to the upper side of the bottom plate 3, and the top of the gear disk 12 is embedded in the tooth groove 14;

[0027] Specifically, as shown in Figure 1 and Figure 2 , the rail 4 is fixed above the ground with screws. The first motors 5 on both sides of the front end of the rail 4 are started, and the lower sprocket 12 is synchronously rotated in the through groove 13. By means of the sprocket 12, the bottom plate 3 with the tooth grooves 14 is pushed to move horizontally. The top is lubricated and assisted by the balls 15. The bottom plate 3, the column 7 and the material frame 1 are moved to receive steel materials of different lengths from the conveyor belt 11.

[0028] Embodiment 2: A splicing plate 10 is welded between the front and rear of the lower left side of the material frame 1. A rectangular groove 21 is provided at the center inside the splicing plate 10, and a baffle 8 is vertically inserted into the rectangular groove 21. The upper and lower parts of the front and rear ends of the baffle 8 are respectively fixed with lead screws 9. Circular grooves 20 are respectively provided at the front and rear ends inside the splicing plate 10. The front and rear ends of the left side of the bottom of the material frame 1 are respectively fixed with a frame body 17, and a second motor 18 is installed on the right side of the frame body 17. The left side of the frame body 17 is movably connected with a first bevel gear 16;

[0029] The lead screw 9 is embedded in the circular groove 20, and the baffle 8 is embedded in the rectangular groove 21. The second motor 18 can rotate the first bevel gear 16 installed on the surface of the frame body 17, and the first bevel gear 16 is meshed and connected to the right side of the bottom of the second bevel gear 19;

[0030] Specifically, as shown in Figure 1 , Figure 3 and Figure 4 , the second motors 18 on the frame bodies 17 at the front and rear ends of the lower left side of the material frame 1 are started, and the first bevel gear 16 is synchronously meshed with the second bevel gear 19 at the top. Since a threaded groove matching the lead screw 9 is provided at the center inside the second bevel gear 19, when the second bevel gear 19 rotates, the baffle 8 fixed between the lead screws 9 will vertically rise and fall accordingly, covering the left side of the material frame 1 to prevent the steel materials from slipping out.

[0031] Embodiment 3: A bottom frame 2 is installed between the two sides of the bottom of the material frame 1. Filters 26 are respectively fixed at the two sides of the bottom end inside the bottom frame 2. A fan 27 is installed between the filter 26 and the material frame 1 below. Third motors 28 are respectively installed on the left sides of the front end and the rear end outside the bottom frame 2. Screws 25 are respectively horizontally assembled in the front and the rear inside the bottom frame 2, and a threaded block 23 is sleeved on the outside of the screw 25. A fluff brush cylinder 24 is movably connected between the front and the rear of the threaded block 23. The fluff brush cylinder 24 is attached below the leakage holes 22. The threaded blocks 23 are symmetrically installed at the front and the rear ends of the fluff brush cylinder 24;

[0032] Specifically, as shown in Figure 1 and Figure 5As shown, start the lower fan 27. Through the filter screen 26 and the leakage holes 22, adsorb the dust particles generated by the steel stored in the material frame 1. If there is a blockage, start the two groups of third motors 28, synchronously rotate the two screws 25 and horizontally move back and forth the floss brush cylinder 24 assembled on the threaded block 23 to clean the passing leakage holes 22 to avoid blockage here and affect the cleaning of dust and garbage.

[0033] Working principle: When the present utility model is in use, first fix the track 4 on the ground with screws, start the first motors 5 on both sides of the front end of the track 4, synchronously rotate the lower gear disks 12 in the through grooves 13, and push the bottom plate 3 with the tooth grooves 14 to move horizontally by means of the gear disks 12. The top is lubricated and assisted by the balls 15. Move the bottom plate 3, the upright column 7 and the material frame 1 to receive materials. Then start the lower fan 27. Through the filter screen 26 and the leakage holes 22, adsorb the dust particles generated by the steel stored in the material frame 1. If there is a blockage, start the two groups of third motors 28, synchronously rotate the two screws 25 and horizontally move back and forth the floss brush cylinder 24 assembled on the threaded block 23 to clean the passing leakage holes 22. Finally, start the second motors 18 at the front and rear ends of the left lower part of the material frame 1, synchronously engage the bevel gear one 16 at the top with the bevel gear two 19. Since the center of the bevel gear two 19 is provided with a threaded groove matching the lead screw 9, when the bevel gear two 19 rotates, the baffle 8 fixed between the lead screws 9 will vertically lift and lower to block the left side of the material frame 1.

[0034] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present utility model. Any reference signs in the claims should not be regarded as limiting the claimed rights.

Claims

1. A discharging device for a transmission line tower production line, comprising a material frame (1) and a track (4), characterized in that: A track (4) is horizontally arranged below the material frame (1), and through grooves (13) are respectively arranged inside both sides of the track (4). A bottom plate (3) is horizontally inserted into the through grooves (13), and a tooth groove (14) is arranged between both sides inside the bottom end of the bottom plate (3). A tooth disc (12) is movably connected below the inside of the through groove (13), and balls (15) are embedded above the inside of the through groove (13). Lubricating wheels (6) are respectively installed on both sides below the bottom plate (3). Columns (7) are respectively fixed at the four corners of the top of the bottom plate (3). First motors (5) are respectively installed below both sides at the front end of the track (4). A conveyor belt (11) is arranged at the upper left of the material frame (1).

2. The discharging device of a transmission line tower production line according to claim 1, characterized in that: The top of the column (7) is fixedly connected to the material frame (1), and the bottom plate (3) can horizontally slide along the inner wall of the track (4).

3. The discharging device of a transmission line tower production line according to claim 1, characterized in that: The bottom of the ball (15) is in contact with the top of the bottom plate (3), and the top of the tooth disc (12) is embedded in the tooth groove (14).

4. The discharging device of a transmission line tower production line according to claim 1, characterized in that: A splicing plate (10) is welded between the front and the back at the lower left of the material frame (1). A rectangular groove (21) is arranged at the center inside the splicing plate (10), and a baffle (8) is vertically inserted into the rectangular groove (21). Lead screws (9) are respectively fixed between the upper and the lower of the front and the back ends of the baffle (8). Circular grooves (20) are respectively arranged at the front and the back ends inside the splicing plate (10). Frame bodies (17) are respectively fixed at the front and the back ends at the left bottom of the material frame (1), and a second motor (18) is installed on the right side of the frame body (17). A bevel gear one (16) is movably connected to the left side of the frame body (17).

5. The discharging device of a transmission line tower production line according to claim 4, characterized in that: The lead screw (9) is embedded in the circular groove (20), and the baffle (8) is embedded in the rectangular groove (21).

6. The discharging device of a transmission line tower production line according to claim 4, characterized in that: The second motor (18) can rotate the bevel gear one (16) installed on the surface of the frame body (17), and the bevel gear one (16) is meshed and connected to the right side at the bottom of a bevel gear two (19).

7. The discharging device of a transmission line tower production line according to claim 1, wherein: A bottom frame (2) is installed between both sides at the bottom of the material frame (1), and filters (26) are respectively fixed at both sides of the bottom end inside the bottom frame (2). A fan (27) is installed between the filter (26) below and the material frame (1). Third motors (28) are respectively installed at the left sides of the front end and the rear end outside the bottom frame (2). Screws (25) are respectively horizontally assembled in the front and the rear inside the bottom frame (2), and threaded blocks (23) are sleeved outside the screws (25). A fluff brush cylinder (24) is movably connected between the front and the back of the threaded block (23).

8. The discharging device of a transmission line tower production line according to claim 7, characterized in that: The fluff brush cylinder (24) is in contact with the lower side of the leakage holes (22), and the threaded blocks (23) are symmetrically installed at the front and the back ends of the fluff brush cylinder (24).