Automatic film covering mechanism
Automatic laying and cutting of films is achieved through automatic film coating mechanism, which solves the problem of time-consuming and labor-intensive artificial film coating, improves efficiency and reduces construction costs and protects the ground.
Patent Information
- Application Number
- CN202422127742.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-08-30
AI Technical Summary
In the prior art, the artificial coating process is time-consuming and labor-intensive, requiring two people to work at the same time, which has high construction costs and is prone to damage the leveled ground, making the work efficiency low.
Design an automatic film coating mechanism, including a frame, cutting platform, cutting knife, electric push rod, guide frame, compression components, etc., to automatically lay and cut the film through robot control to avoid manual operation.
It improves the efficiency of coating work, reduces the needs and costs of construction personnel, and protects the leveled ground to avoid secondary damage.
Smart Images

Figure CN223074736U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ground leveling equipment, in particular to an automatic film covering mechanism. Background Technique
[0002] For ground leveling treatment, eliminate the undulation and unevenness of the ground, make the ground reach a certain level of flatness and smoothness, and cover a layer of film on the leveled ground. This layer of film has various functions, such as preventing water evaporation, maintaining soil humidity, inhibiting weed growth, raising soil temperature, etc.;
[0003] During the process of film covering work, at the starting point, one end of the film is fixed on the ground, and then two operators hold and gradually unfold the film along the direction of the ground. During the unfolding process, it is necessary to ensure that the film is tightened and laid flat to avoid wrinkles or bubbles. When the film is unfolded to the other end of the ground, the other end of the film is also fixed on the ground. At the same time, the two side edges of the film also need to be fixed with soil or other materials to ensure that the film will not move or be blown up;
[0004] Currently, during the process of film covering work, although manual film covering can be carried out, manual film covering not only damages the already leveled working surface, but also requires two people to work simultaneously. The entire construction process is time-consuming and laborious, with high construction costs and low work efficiency. For this reason, we propose an automatic film covering mechanism. Content of the Utility Model
[0005] The technical problem to be solved by the utility model is to overcome the existing defects, provide an automatic film covering mechanism, which can automatically cover the film on the leveled concrete surface, solve the problems of manual film covering and the secondary damage of the leveled concrete ground, improve the work efficiency while reducing the on-site construction personnel requirements and construction costs, and can effectively solve the problems in the background technique.
[0006] To achieve the above purpose, the utility model provides the following technical scheme: an automatic film covering mechanism, including a frame, a cutting platform is arranged at the lower end of the frame, a tool rest is arranged at the front side of the upper end of the cutting platform, a cutting knife is arranged in the middle of the lower end of the tool rest, a light shaft is rotatably connected through a bearing in an avoidance groove opened at the rear side of the upper end of the cutting platform, a film is wound around the middle of the outer arc surface of the light shaft, and mounting frames are respectively bolted at the rear side of the upper end of the cutting platform, which can automatically cover the film on the leveled concrete surface, solve the problems of manual film covering and the secondary damage of the leveled concrete ground, improve the work efficiency while reducing the on-site construction personnel requirements and construction costs.
[0007] Further, it further includes an electric push rod, a guide frame and a movable member. The electric push rod is arranged on the front side of the top wall of the frame. The guide frames are respectively arranged on the front side of the upper end of the cutting platform. The movable members are all slidably connected to the upper side of the outer arc surface of the guide frame. The movable members are all arranged in the mounting grooves opened on the left and right sides at the lower end of the tool rest. The lower end of the telescopic end of the electric push rod is fixedly connected to the upper end of the tool rest. The input end of the electric push rod is electrically connected to the output end of an external robot controller, and can adjust the position of the cutting knife.
[0008] Further, it further includes a pressing component. The pressing component includes a mounting plate, sliding columns, polyurethane pressing strips and baffles. The mounting plates are respectively arranged on the upper end of the tool rest. The sliding columns are all slidably connected in the sliding holes opened on the front and rear sides at the lower end of the mounting plate. Baffles are arranged at the upper ends of the sliding columns. One polyurethane pressing strip is arranged at the lower ends of two laterally adjacent sliding columns, and can press and fix the film.
[0009] Further, the pressing component further includes springs. The springs are respectively arranged between the lower ends of the baffles and the upper ends of the mounting plates. The springs are all sleeved on the outer sides of the upper sides of the sliding columns. The thrust generated by the extension of the springs can drive the polyurethane pressing strips to move and reset through the baffles.
[0010] Further, it further includes a fixing frame and a top plate. The fixing frames are all arranged on the rear side of the top wall of the mounting frame. The top plates are all slidably connected to the top walls of the fixing frames, and can install and fix the automatic film covering mechanism.
[0011] Further, it further includes screw rods. The screw rods are all rotatably connected to the middle of the rear end of the fixing frame through bearings. The front ends of the screw rods are rotatably connected to the connecting grooves arranged in the middle of the rear end of the top plate through bearings, and can adjust the position of the top plate.
[0012] Further, it further includes adjusting wheels. The adjusting wheels are all arranged at the rear ends of the screw rods, and can adjust the positions of the screw rods.
[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows: This automatic film covering mechanism has the following advantages:
[0014] During the process that the automatic film covering ground leveling robot drives the film to move through the leveling mechanism, due to the adsorption force of the wet concrete ground, the film will automatically cover the concrete surface that has been leveled along with the moving speed of the automatic film covering ground leveling robot, solving the problems of manual film covering and secondary damage to the leveled concrete ground. It greatly improves the operation efficiency of the leveling work, reduces the requirements for on-site construction personnel and construction costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic structural diagram of the present utility model;
[0016] Figure 2 Structural schematic diagram of the fixing component of the present utility model;
[0017] Figure 3 Right-side plane structural schematic diagram of the present utility model.
[0018] In the figure: 1 frame, 2 electric push rod, 3 optical axis, 4 tool rest, 5 pressing component, 51 mounting plate, 52 sliding column, 53 polyurethane pressing strip, 54 baffle, 55 spring, 6 guiding frame, 7 moving part, 8 cutting tool, 9 cutting platform, 10 film, 11 mounting frame, 12 fixing frame, 13 screw, 14 top plate, 15 adjusting wheel. Specific embodiments
[0019] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0020] Please refer to Figures 1-3 , this embodiment provides a technical solution: an automatic film laminating mechanism, including a frame 1. A cutting platform 9 is arranged at the lower end of the frame 1. A tool rest 4 is arranged at the front side of the upper end of the cutting platform 9. A cutting tool 8 is arranged in the middle of the lower end of the tool rest 4. An optical axis 3 is rotatably connected through a bearing in an avoidance groove opened at the rear side of the upper end of the cutting platform 9. A film 10 is wound around the middle of the outer arc surface of the optical axis 3. Mounting frames 11 are respectively connected by bolts at the rear side of the upper end of the cutting platform 9. During the movement of the automatic film laminating and ground leveling robot, due to the adsorption force of the wet concrete ground, the film 10 will automatically cover the surface of the leveled concrete along with the moving speed of the automatic film laminating and ground leveling robot, solving the problems of manual film laminating and secondary damage to the leveled concrete ground, greatly improving the operation efficiency of the leveling work, and reducing the on-site construction personnel requirements and construction costs.
[0021] Among them: It also includes an electric push rod 2, a guide frame 6 and a movable member 7. The electric push rod 2 is arranged on the front side of the top wall of the frame 1. The guide frames 6 are respectively arranged on the front side of the upper end of the cutting platform 9. The movable members 7 are all slidably connected to the upper side of the outer arc surface of the guide frame 6. The movable members 7 are all arranged in the mounting grooves opened on the left and right sides at the lower end of the tool rest 4. The lower end of the telescopic end of the electric push rod 2 is fixedly connected to the upper end of the tool rest 4. The input end of the electric push rod 2 is electrically connected to the output end of an external robot controller. The telescopic end of the electric push rod 2 extends, thereby driving the tool rest 4 to move downward. Then, the film 10 is pressed and fixed by a pressing device. At this time, the telescopic end of the electric push rod 2 continues to extend, and finally the lower end of the cutting knife 8 contacts the upper surface of the film 10, so as to cut the film 10 by the cutting knife 8.
[0022] Among them: It also includes a pressing assembly 5. The pressing assembly 5 includes a mounting plate 51, sliding columns 52, polyurethane pressing strips 53 and baffles 54. The mounting plates 51 are respectively arranged on the upper end of the tool rest 4. The sliding columns 52 are all slidably connected in the sliding holes opened on the front and rear sides at the lower end of the mounting plate 51. The upper ends of the sliding columns 52 are all provided with baffles 54. One polyurethane pressing strip 53 is arranged at the lower ends of two laterally adjacent sliding columns 52. The pressing assembly 5 also includes springs 55. The springs 55 are respectively arranged between the lower ends of the baffles 54 and the upper ends of the mounting plates 51. The springs 55 are all sleeved on the outer side of the upper side of the sliding columns 52. When the polyurethane pressing strip 53 contacts the upper surface of the film 10, the polyurethane pressing strip 53 fixes the film 10 on the front side of the upper end of the shearing platform 9.
[0023] Among them: It also includes a fixing frame 12 and a top plate 14. The fixing frames 12 are all arranged on the rear side of the top wall of the mounting frame 11. The top plates 14 are all slidably connected to the top walls of the fixing frames 12. During the rotation of the adjusting device, the top plates 14 are driven to move forward through threaded connection, and finally the front ends of the top plates 14 contact the rear surface of the leveling mechanism, thereby realizing the installation and fixation of the automatic film laminating mechanism.
[0024] Among them: It also includes a screw rod 13. The screw rods 13 are all rotatably connected to the middle of the rear end of the fixing frame 12 through bearings. The front ends of the screw rods 13 are all rotatably connected to the connection grooves arranged in the middle of the rear end of the top plate 14 through bearings. Before use, the automatic film laminating mechanism is moved to a designated working location, and the fixing frame 12 is placed on the upper side of the corresponding leveling mechanism. Then, the adjusting device is rotated. The adjusting device drives the screw rod 13 to rotate. During the rotation of the screw rod 13, the top plate 14 is driven to move forward through threaded connection, and finally the front end of the top plate 14 contacts the rear surface of the leveling mechanism, thereby realizing the installation and fixation of the automatic film laminating mechanism.
[0025] Among them: It further includes an adjusting runner 15. The adjusting runners 15 are all arranged at the rear end of the screw rod 13. Before use, move the automatic film covering mechanism to the designated working location, place the fixing frame 12 on the upper side of the corresponding leveling mechanism, and then rotate the adjusting runner 15. The adjusting runner 15 drives the screw rod 13 to rotate. During the rotation of the screw rod 13, it drives the top plate 14 to move forward through threaded connection. Finally, the front end of the top plate 14 contacts the rear surface of the leveling mechanism, thereby realizing the installation and fixation of the automatic film covering mechanism.
[0026] The working principle of an automatic film covering mechanism provided by the present utility model is as follows: Before use, move the automatic film covering mechanism to the designated working location, place the fixing frame 12 on the upper side of the corresponding leveling mechanism, and then rotate the adjusting runner 15. The adjusting runner 15 drives the screw rod 13 to rotate. During the rotation of the screw rod 13, it drives the top plate 14 to move forward through threaded connection. Finally, the front end of the top plate 14 contacts the rear surface of the leveling mechanism, thereby realizing the installation and fixation of the automatic film covering mechanism. Then, spread out the film 10. During the spreading process, the film 10 passes through the front side of the upper end of the cutting platform 9. Finally, the lower end of the film 10 contacts the upper surface of the wet concrete ground. During the process that the automatic film covering ground leveling robot drives the film 10 to move through the leveling mechanism, the adsorption force of the wet concrete ground spreads the film 10 evenly on the leveled finished surface along with the moving speed of the automatic film covering ground leveling robot. When the automatic film covering ground leveling robot levels to the end point position according to the planned path, the electric push rod 2 receives a specific instruction from the robot controller, and the electric push rod 2 starts to operate. The telescopic end of the electric push rod 2 extends, thereby driving the tool rest 4 to move downward. When the polyurethane pressing strip 53 contacts the upper surface of the film 10, the polyurethane pressing strip 53 fixes the film 10 on the front side of the upper end of the cutting platform 9. At this time, the telescopic end of the electric push rod 2 continues to extend, and the spring 55 contracts. Finally, the lower end of the cutting knife 8 contacts the upper surface of the film 10, thereby cutting the film 10 through the cutting knife 8. After the cutting is completed, the electric push rod 2 receives a specific instruction from the robot controller, and the telescopic end of the electric push rod 2 contracts. The thrust generated by the extension of the spring 55 can drive the polyurethane pressing strip 53 to move back through the baffle 54. Finally, drive the cutting knife 8 to move back through the tool rest 4.
[0027] It should be noted that the electric push rod 2 disclosed in the above embodiments can be selected as YRJ0905, and a control button corresponding to the electric push rod 2 for controlling its switch is arranged on the external robot controller.
[0028] The above are only embodiments of the present utility model, and thus do not limit the patent scope of the present utility model. Any equivalent structure or equivalent process transformation made by using the content of the specification and drawings of the present utility model, or directly or indirectly applied in other related technical fields, shall be equally included in the patent protection scope of the present utility model.
Claims
1. An automatic film laminating mechanism, characterized in that: It includes a frame (1). A cutting platform (9) is provided at the lower end of the frame (1). A tool rest (4) is provided at the front side of the upper end of the cutting platform (9). A cutting knife (8) is provided in the middle of the lower end of the tool rest (4). A light shaft (3) is rotatably connected through a bearing in an avoidance groove opened at the rear side of the upper end of the cutting platform (9). A thin film (10) is wound around the middle of the outer arc surface of the light shaft (3). Mounting brackets (11) are respectively connected to the rear side of the upper end of the cutting platform (9) by bolts; It further includes an electric push rod (2), a guide frame (6) and a movable member (7). The electric push rod (2) is provided at the front side of the top wall of the frame (1). The guide frames (6) are respectively provided at the front side of the upper end of the cutting platform (9). The movable members (7) are all slidably connected to the upper side of the outer arc surface of the guide frame (6). The movable members (7) are all provided in mounting grooves opened at the left and right sides of the lower end of the tool rest (4). The lower end of the telescopic end of the electric push rod (2) is fixedly connected to the upper end of the tool rest (4). The input end of the electric push rod (2) is electrically connected to the output end of an external robot controller; It further includes a pressing assembly (5). The pressing assembly (5) includes a mounting plate (51), sliding columns (52), polyurethane pressing strips (53) and baffles (54). The mounting plates (51) are respectively provided at the upper end of the tool rest (4). The sliding columns (52) are all slidably connected in sliding holes opened at the front and rear sides of the lower end of the mounting plate (51). Baffles (54) are provided at the upper ends of the sliding columns (52). One polyurethane pressing strip (53) is provided at the lower end of each two laterally adjacent sliding columns (52).
2. The automatic film laminating mechanism according to claim 1, wherein: The pressing assembly (5) further includes springs (55). The springs (55) are respectively provided between the lower end of the baffle (54) and the upper end of the mounting plate (51). The springs (55) are all sleeved on the outer side of the upper side of the sliding column (52).
3. An automatic film laminating mechanism according to claim 1, characterized in that: It further includes a fixing bracket (12) and a top plate (14). The fixing brackets (12) are all provided at the rear side of the top wall of the mounting bracket (11). The top plates (14) are all slidably connected to the top wall of the fixing bracket (12).
4. The automatic film laminating mechanism according to claim 3, characterized in that: It further includes a screw rod (13). The screw rods (13) are all rotatably connected through bearings in the middle of the rear end of the fixing bracket (12). The front ends of the screw rods (13) are rotatably connected through bearings in connection grooves provided in the middle of the rear end of the top plate (14).
5. An automatic film laminating mechanism according to claim 4, characterized in that: It further includes adjusting wheels (15). The adjusting wheels (15) are all provided at the rear ends of the screw rods (13).