Water spraying maintenance system for wall of squat silo
By setting up interlaced outer water spray and inner water spray components on the shallow round warehouse wall, the problems of high labor intensity, low efficiency and uneven water spray in the prior art are solved, and uniform water spraying of the warehouse wall and water resources are achieved.
Patent Information
- Application Number
- CN202422145671.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-02
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-09-02
AI Technical Summary
The existing shallow round warehouse wall water spray maintenance operation has high labor intensity, low efficiency, uneven water spraying, and serious waste of water resources.
The water spray maintenance system including an outer water spray assembly and an inner water spray assembly is adopted. The outer water spray assembly sprays water outside the silo wall through the outer ring pipe and the staggered outer branch pipe. The inner water spray assembly sprays water inside the silo wall through the inner ring pipe and the staggered inner branch pipe. The conveying component is used to transport water from the water tank to both sides to realize synchronous water spraying.
It reduces labor intensity, improves work efficiency, achieves uniform water spraying on the inside and outside of the warehouse wall, and reduces waste of water resources.
Smart Images
Figure CN223075193U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of shallow silo construction, and in particular to a water spraying and curing system for the wall of a shallow silo. Background Art
[0002] As a type of silo with a large single storage capacity, small floor area per unit of stored grain, reasonable structural stress, and high degree of mechanization, shallow silos are widely used in the grain industry.
[0003] Currently, the construction of the wall of a shallow silo usually adopts an integral slip formwork (referred to as a slip form). After a single pouring operation in the pouring cavity is completed, the slip form is lifted upward as a whole. It is necessary to spray water for curing the already poured silo wall. The existing water spraying and curing operation is that workers operate on the inner operation platform and the outer operation platform, and pull up a high-pressure water pipe from the ground. The workers hold the upper end of the high-pressure water pipe and walk along the operation platform, while spraying water for curing the silo wall. This not only requires pulling the water pipe along the circumference of the silo wall, resulting in high labor intensity and low work efficiency, but also uneven water spraying and more water waste. Summary of the Utility Model
[0004] In order to save time and effort in spraying water for curing the silo wall and reduce water resource waste while ensuring even water spraying, the present utility model provides a water spraying and curing system for the wall of a shallow silo.
[0005] The water spraying and curing system for the wall of a shallow silo provided by the present utility model adopts the following technical solutions:
[0006] A water spraying and curing system for the wall of a shallow silo, comprising a water tank;
[0007] A conveying assembly, connected to the water tank, capable of conveying the water in the water tank;
[0008] An outer water spraying assembly, including an outer ring pipe, outer branch pipes and outer nozzles. The outer ring pipe is sleeved outside the silo wall and connected to the outer operation platform through a fixing assembly. The outer ring pipe is connected to the conveying assembly. A plurality of outer branch pipes are arranged circumferentially along the outer ring pipe. One end of each outer branch pipe is communicated with the outer ring pipe, and the other end is communicated with the outer nozzle. The outer nozzle faces the silo wall;
[0009] Wherein, the outer branch pipe includes a first outer pipe and a second outer pipe. The lengths of the first outer pipe and the second outer pipe are different, and the first outer pipe and the second outer pipe are arranged in an alternating manner;
[0010] An inner water spraying assembly, arranged inside the silo wall and connected to the inner operation platform. The inner water spraying assembly is connected to the conveying assembly and is used for spraying the water in the conveying assembly onto the inner side of the silo wall.
[0011] By adopting the above technical solution, during use, the conveying assembly conveys the water in the water tank to the outer water spraying assembly and the inner water spraying assembly, enabling the simultaneous water spraying operation on both the inner and outer sides of the silo wall, with low labor intensity and improved work efficiency. Moreover, since there are two types of outer branch pipes with different lengths and arranged alternately, the water spraying on the silo wall can be more uniform, further realizing the uniform wetting of the silo wall. The curing system can not only complete the water spraying and curing of the silo wall in a time-saving and labor-saving manner, but also spray the silo wall evenly, reducing the waste of water resources.
[0012] Preferably, the inner water spraying assembly includes an inner ring pipe, inner branch pipes and inner nozzles. The inner ring pipe is connected to the inner operation platform through a fixing assembly. The inner ring pipe is communicated with the outer ring pipe through a connecting pipe. A plurality of inner branch pipes are arranged along the circumferential direction of the inner ring pipe. One end of each inner branch pipe is communicated with the inner ring pipe, and the other end is communicated with the corresponding inner nozzle, and the inner nozzle faces the silo wall.
[0013] By adopting the above technical solution, the conveying assembly conveys water to the outer ring pipe, the outer ring pipe conveys water to the inner ring pipe through the connecting pipe, and the inner ring pipe then sends the water to each inner branch pipe, and the water is sprayed onto the silo wall by the inner nozzles corresponding to the inner branch pipes.
[0014] Preferably, the inner branch pipe includes a first inner pipe and a second inner pipe. The lengths of the first inner pipe and the second inner pipe are different, and the first inner pipe and the second inner pipe are arranged alternately.
[0015] By adopting the above technical solution, the alternately arranged first inner pipe and second inner pipe make the water sprayed by the inner nozzles onto the silo wall more uniform, and can cover the entire area to be cured, reducing the occurrence of dead corners.
[0016] Preferably, the conveying assembly includes a water pump and a first conveying pipe. The water pump is arranged on the top of the water tank. The inlet end of the water pump extends into the interior of the water tank, and the outlet end is communicated with the first conveying pipe. The first conveying pipe is communicated with the outer ring pipe.
[0017] By adopting the above technical solution, when the water pump is started, the water pump pumps out the water in the water tank and sends it into the outer ring pipe through the first conveying pipe.
[0018] Preferably, the conveying assembly further includes a tee pipe and a second conveying pipe. The tee pipe is arranged between the water pump and the first conveying pipe. The first end of the tee pipe is communicated with the outlet end of the water pump, the second end of the tee pipe is communicated with the first conveying pipe, the third end of the tee pipe is communicated with one end of the second conveying pipe, the other end of the second conveying pipe is communicated with the outer ring pipe, and the first conveying pipe and the second conveying pipe are symmetric about the axis of the outer ring pipe.
[0019] By adopting the above technical solution, a second delivery pipe is also provided and is arranged to deliver water simultaneously from both sides of the outer ring pipe, enabling the inside of the outer ring pipe to be quickly filled with water and the outer branch pipes far from the delivery pipe to also quickly spray water.
[0020] Preferably, one-way valves are connected to both the first delivery pipe and the second delivery pipe.
[0021] By adopting the above technical solution, the one-way valves only allow water to flow from the water pump to the outer ring pipe, effectively protecting the safe operation of the water pump.
[0022] Preferably, connecting pipes are arranged at corresponding positions of the first delivery pipe and the second delivery pipe.
[0023] By adopting the above technical solution, the corresponding arrangement of the connecting pipes and the delivery pipes facilitates the water in the delivery pipes to quickly flow into the inner ring pipe, reducing the difference in the amount of water sprayed on the inner wall of the bin.
[0024] Preferably, the fixing assembly includes a mounting plate, a channel-shaped plate, a flanging plate and fixing bolts. The mounting plate is fixedly connected to the outer operating platform or the inner operating platform by bolts. The first end of the channel-shaped plate is hinged to the mounting plate, and the other end is connected to the flanging plate. The channel-shaped plate covers the outer side of the inner ring pipe or the outer ring pipe. The flanging plate abuts against the mounting plate. The fixing bolts penetrate through the flanging plate and the mounting plate and are threadedly connected to both the flanging plate and the mounting plate for fixing the second end of the channel-shaped plate.
[0025] By adopting the above technical solution, the mounting plate is very convenient for installation. And only by respectively arranging the outer ring pipe or the inner ring pipe in their respective channel-shaped plates, it does not affect the flow of water in the pipeline of the outer ring pipe. And the fixation of the flanging plate and the mounting plate is also very simple. The whole structure is stable and convenient to adjust, and can meet the fixing requirements under different working conditions.
[0026] In summary, the present utility model has the following beneficial effects:
[0027] 1. During use, the delivery assembly delivers the water in the water tank to the outer water spraying assembly and the inner water spraying assembly, enabling water spraying operations to be carried out on both the inner and outer sides of the bin wall simultaneously, with low labor intensity and improved work efficiency. And since there are two types of outer branch pipes with different lengths and arranged staggeredly, the water spraying on the bin wall can be more uniform, further realizing the uniform wetting of the bin wall. The maintenance system can not only complete the water spraying maintenance of the bin wall in a time-saving and labor-saving manner, but also spray water on the bin wall evenly, reducing the waste of water resources.
[0028] 2. The first inner pipe and the second inner pipe arranged staggeredly make the water sprayed by the inner nozzles onto the bin wall more uniform and can cover the entire area to be maintained, reducing the occurrence of dead corners. Description of the Drawings
[0029] Figure 1 It is a schematic diagram of the overall structure of a water spraying maintenance system for the wall of a shallow silo.
[0030] Figure 2 It is a schematic diagram of the structure of the outer water spraying component and the inner water spraying component.
[0031] Figure 3 It is intended to show the relative positions of the outer water spraying component and the inner water spraying component with respect to the silo wall.
[0032] Figure 4 It is intended to show a schematic diagram of the state where the fixing component fixes the outer ring pipe.
[0033] Figure 5 It is a schematic diagram of the structure of the fixing component.
[0034] Explanation of reference numerals:
[0035] 1. Opening frame; 11. Outer operation platform; 12. Inner operation platform; 2. Water tank; 3. Conveying component; 31. Water pump; 32. Three-way pipe; 33. First conveying pipe; 34. Second conveying pipe; 4. Outer water spraying component; 41. Outer ring pipe; 42. Outer branch pipe; 421. First outer pipe; 422. Second outer pipe; 43. Outer nozzle; 5. Inner water spraying component; 51. Inner ring pipe; 52. Inner branch pipe; 521. First inner pipe; 522. Second inner pipe; 53. Inner nozzle; 6. Connecting pipe; 7. Fixing component; 71. Mounting plate; 72. Channel-shaped plate; 73. Flanging plate; 74. Fixing bolt. Detailed implementation manners
[0036] In order to enable those skilled in the art to better understand the technical solutions in this specification, the technical solutions in the embodiments of this specification will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of this specification. Obviously, the described embodiments are only a part of the embodiments of this application, rather than all the embodiments.
[0037] In the description of the embodiments of this application, words such as "for example" or "for instance" are used to represent examples, illustrations or explanations. Any embodiment or design solution described as "for example" or "for instance" in the embodiments of this application should not be construed as being more preferred or having more advantages than other embodiments or design solutions. Exactly, using words such as "for example" or "for instance" is intended to present relevant concepts in a specific manner. Terms such as "upper, lower, left, right" are established based on the positional relationship shown in the accompanying drawings. Depending on the different accompanying drawings, the corresponding positional relationship may also change accordingly. Therefore, it cannot be understood as an absolute limitation on the protection scope; moreover, relational terms such as "first" and "second" are only used to distinguish one component with the same name from another, and do not necessarily require or imply any such actual relationship or order between these components.
[0038] A water spraying and curing system for the wall of a shallow silo, referring to Figure 1 and Figure 2 , includes a water tank 2, a conveying component 3, an outer water spraying component 4 and an inner water spraying component 5. The conveying component 3 is connected to the water tank 2 and can convey the water in the water tank 2. The outer water spraying component 4 includes an outer ring pipe 41, outer branch pipes 42 and outer nozzles 43. The outer ring pipe 41 is sleeved outside the silo wall and is connected to the outer operation platform 11 through a fixing component 7. The outer ring pipe 41 is connected to the conveying component 3. A plurality of outer branch pipes 42 are arranged circumferentially along the outer ring pipe 41. One end of the outer branch pipe 42 is communicated with the outer ring pipe 41, and the other end is communicated with the outer nozzle 43. The outer nozzle 43 faces the silo wall. Among them, the outer branch pipe 42 includes a first outer pipe 421 and a second outer pipe 422. The lengths of the first outer pipe 421 and the second outer pipe 422 are different, and the first outer pipe 421 and the second outer pipe 422 are arranged alternately. The inner water spraying component 5 is arranged inside the silo wall and is connected to the inner operation platform 12. The inner water spraying component 5 is connected to the conveying component 3 and is used to spray the water in the conveying component 3 onto the inner side of the silo wall.
[0039] During use, the conveying component 3 conveys the water in the water tank 2 to the outer water spraying component 4 and the inner water spraying component 5, and can spray water on both the inner and outer sides of the silo wall at the same time, with low labor intensity and improved work efficiency. And because there are two types of outer branch pipes 42, with different lengths and arranged alternately, the water spraying on the silo wall can be more uniform, further realizing the uniform wetting of the silo wall. The curing system can not only complete the water spraying and curing of the silo wall time-saving and labor-saving, but also spray water on the silo wall evenly, and reduce the waste of water resources.
[0040] Referring to Figure 1 and Figure 2 , the water tank 2 is arranged outside the silo wall. The conveying component 3 includes a water pump 31, a three-way pipe 32, a first conveying pipe 33 and a second conveying pipe 34. The water pump 31 is fixedly connected to the top of the water tank 2. The water inlet end of the water pump 31 extends into the water tank 2, and the water outlet end is communicated with the first end of the three-way pipe 32. The second end of the three-way pipe 32 is communicated with the first end of the first conveying pipe 33, and the third end of the three-way pipe 32 is communicated with the first end of the second conveying pipe 34.
[0041] Referring to Figure 2 , the second ends of both the first conveying pipe 33 and the second conveying pipe 34 are communicated with the outer ring pipe 41, and the first conveying pipe 33 and the second conveying pipe 34 are located on both sides of the outer ring pipe 41 and are symmetric about the axis of the outer ring pipe 41. Both the first conveying pipe 33 and the second conveying pipe 34 are arranged as flexible pipes and are fixedly connected with one-way valves.
[0042] Start the water pump 31. The water pump 31 pumps out the water in the water tank 2 and conveys it to the first delivery pipe 33 and the second delivery pipe 34 respectively through the three-way valve, realizing simultaneous delivery from both sides of the outer ring pipe 41, enabling the outer ring pipe 41 to be quickly filled with water and the outer branch pipe 42 far from the delivery pipe to also spray water quickly. The check valve only allows water to flow from the water pump 31 to the outer ring pipe 41, effectively protecting the safe operation of the water pump 31.
[0043] Refer to Figure 2 and Figure 3 , the inner water spraying assembly 5 includes an inner ring pipe 51, inner branch pipes 52 and inner spray heads 53. The inner ring pipe 51 is connected to the inner operation platform 12 through a fixing assembly 7. The inner ring pipe 51 is communicated with a connecting pipe 6, and the connecting pipe 6 bypasses the bin wall and is communicated with the outer ring pipe 41. There are two connecting pipes 6, and the positions of the two connecting pipes 6 correspond to those of the first delivery pipe 33 and the second delivery pipe 34 one by one.
[0044] The corresponding setting of the connecting pipe 6 and the delivery pipe facilitates the water in the delivery pipe to quickly flow into the inner ring pipe 51 and reduces the difference in the amount of water sprayed inside the bin wall.
[0045] Refer to Figure 2 and Figure 3 , a plurality of inner branch pipes 52 are arranged circumferentially along the inner ring pipe 51 and are arranged at equal intervals. The inner branch pipes 52 are arranged vertically. One end of the inner branch pipe 52 is communicated with the inner ring pipe 51, and the other end is communicated with the inner spray head 53, and the inner spray head 53 faces the bin wall. Among them, the inner branch pipe 52 includes a first inner pipe 521 and a second inner pipe 522. The lengths of the first inner pipe 521 and the second inner pipe 522 are different, and the first inner pipe 521 and the second inner pipe 522 are arranged staggeredly.
[0046] Refer to Figure 2 , the inner ring pipe 51, the inner branch pipes 52, the outer ring pipe 41 and the outer branch pipes 42 are all rigid pipes.
[0047] Refer to Figure 4 and Figure 5 , a plurality of fixing assemblies 7 are provided. The plurality of fixing assemblies 7 are divided into two groups. The plurality of fixing assemblies 7 in the same group are used to fix the outer ring pipe 41 and the outer operation platform 11, and the plurality of fixing assemblies 7 in the other group are used to fix the inner ring pipe 51 and the inner operation platform 12.
[0048] Refer to Figure 4 and Figure 5, the fixing component 7 includes a mounting plate 71, a channel-shaped plate 72, a flanging plate 73 and fixing bolts 74. Both ends of the mounting plate 71 are fixedly connected to the inner operation platform 12 or the outer operation platform 11 by bolts. The channel-shaped plate 72 is U-shaped, one end of the channel-shaped plate 72 is hinged to the mounting plate 71, and the other end is fixedly connected to the flanging plate 73. The flanging plate 73 abuts against the mounting plate 71, and the fixing bolt 74 passes through the flanging plate 73 and is threadedly connected to the mounting plate 71, and the fixing bolt 74 is also threadedly connected to the flanging plate 73.
[0049] The mounting plate 71 is very convenient for installation, and only the outer ring pipe 41 or the inner ring pipe 51 needs to be arranged in the respective channel-shaped plates 72, which does not affect the flow of water in the pipelines of the outer ring pipe 41 and the inner ring pipe 51. And the fixation of the flanging plate 73 and the mounting plate 71 is also very simple. The whole structure is stable and convenient to adjust, and can meet the fixing requirements under different working conditions.
[0050] On the basis of this embodiment, both the outer operation platform 11 and the inner operation platform 12 are designed as annular structures to adapt to the shape of the circular bin wall, and are respectively arranged on the outer side and the inner side of the bin wall to facilitate the installation and fixation of the water spraying system. In addition, both the outer water spraying component 4 and the inner water spraying component 5 can be set to be able to automatically or manually control the spraying state and time to meet different scenarios and working requirements, further improving the intelligence and operation convenience of the system.
[0051] The working principle of this application is as follows: When in use, the water pump 31 is turned on, and the water pump 31 pumps the water in the water tank 2 into the tee 32. The water flows into the first delivery pipe 33 and the second delivery pipe 34 respectively after passing through the tee 32, and then flows into the outer ring pipe 41 and the inner ring pipe 51. The water in the outer ring pipe 41 flows into the outer branch pipe 42, and the water in the inner ring pipe 51 flows into the inner branch pipe 52, and then sprays water towards the bin wall through the outer nozzles 43 and the inner nozzles 53. Uniform water spraying on both the inner and outer sides of the bin wall is realized, the working efficiency is improved, and the labor intensity is reduced. At the same time, by setting one-way valves and double delivery pipelines, the stability and safety of the water spraying system are ensured.
[0052] The embodiments of this specific implementation manner are all preferred embodiments of the present utility model, and do not limit the protection scope of the present utility model accordingly. Therefore, all equivalent changes made according to the structure, shape and principle of the present utility model should be covered within the protection scope of the present utility model.
Claims
1. A spraying water curing system for the wall of a shallow silo, characterized in that, including a water tank (2); a conveying assembly (3), connected to the water tank (2), capable of conveying the water in the water tank (2); an external water spraying assembly (4), including an outer ring pipe (41), outer branch pipes (42) and external spray nozzles (43), the outer ring pipe (41) is sleeved outside the bin wall and connected to the outer operation platform (11) through a fixing assembly (7), the outer ring pipe (41) is connected to the conveying assembly (3), a plurality of the outer branch pipes (42) are arranged circumferentially along the outer ring pipe (41), one end of the outer branch pipe (42) is communicated with the outer ring pipe (41), the other end is communicated with the external spray nozzle (43), and the external spray nozzle (43) faces the bin wall; wherein, the outer branch pipe (42) includes a first outer pipe (421) and a second outer pipe (422), the lengths of the first outer pipe (421) and the second outer pipe (422) are different, and the first outer pipe (421) and the second outer pipe (422) are arranged in an alternating manner; an internal water spraying assembly (5), arranged inside the bin wall and connected to the internal operation platform (12), the internal water spraying assembly (5) is connected to the conveying assembly (3) and is used for spraying the water in the conveying assembly (3) onto the inner side of the bin wall.
2. The water spraying and curing system for the wall of a shallow silo according to claim 1, characterized in that: The internal water spraying assembly (5) includes an inner ring pipe (51), inner branch pipes (52) and internal spray nozzles (53), the inner ring pipe (51) is connected to the internal operation platform (12) through a fixing assembly (7), the inner ring pipe (51) is communicated with the outer ring pipe (41) through a connecting pipe (6), a plurality of the inner branch pipes (52) are arranged circumferentially along the inner ring pipe (51), one end of the inner branch pipe (52) is communicated with the inner ring pipe (51), the other end is communicated with the internal spray nozzle (53), and the internal spray nozzle (53) faces the bin wall.
3. The water spraying and curing system for the wall of a shallow silo according to claim 2, characterized in that: The inner branch pipe (52) includes a first inner pipe (521) and a second inner pipe (522), the lengths of the first inner pipe (521) and the second inner pipe (522) are different, and the first inner pipe (521) and the second inner pipe (522) are arranged in an alternating manner.
4. A spraying water curing system for the wall of a shallow silo according to claim 2, wherein: The conveying assembly (3) includes a water pump (31) and a first conveying pipe (33), the water pump (31) is arranged on the top of the water tank (2), the inlet end of the water pump (31) extends into the interior of the water tank (2), and the outlet end is communicated with the first conveying pipe (33), and the first conveying pipe (33) is communicated with the outer ring pipe (41).
5. A water spraying maintenance system for the wall of a shallow silo according to claim 4, characterized in that: The conveying assembly (3) further includes a three-way pipe (32) and a second conveying pipe (34), the three-way pipe (32) is arranged between the water pump (31) and the first conveying pipe (33), the first end of the three-way pipe (32) is communicated with the outlet end of the water pump (31), the second end of the three-way pipe (32) is communicated with the first conveying pipe (33), the third end of the three-way pipe (32) is communicated with one end of the second conveying pipe (34), the other end of the second conveying pipe (34) is communicated with the outer ring pipe (41), and the first conveying pipe (33) and the second conveying pipe (34) are symmetrical about the axis of the outer ring pipe (41).
6. The water spraying and curing system for the wall of a shallow silo according to claim 5, characterized in that: One-way valves are connected to both the first delivery pipe (33) and the second delivery pipe (34).
7. A water spraying and curing system for the wall of a shallow silo according to claim 5, characterized in that: Connecting pipes (6) are provided at corresponding positions of the first delivery pipe (33) and the second delivery pipe (34).
8. A water spraying and curing system for the wall of a shallow silo according to claim 2, characterized in that: The fixing assembly (7) includes a mounting plate (71), a channel-shaped plate (72), a flanging plate (73), and fixing bolts (74). The mounting plate (71) is fixedly connected to the outer operation platform (11) or the inner operation platform (12) by bolts. The first end of the channel-shaped plate (72) is hinged to the mounting plate (71), and the other end is connected to the flanging plate (73). The channel-shaped plate (72) is wrapped around the inner ring pipe (51) or the outer ring pipe (41). The flanging plate (73) abuts against the mounting plate (71). The fixing bolts (74) penetrate through the flanging plate (73) and the mounting plate (71) and are threadedly connected to both the flanging plate (73) and the mounting plate (71) to fix the second end of the channel-shaped plate (72).