Composite toughened aluminum oxide ceramic valve element shell

Through the removable connected outer shell, top cover and base structure, combined with threaded connections and reinforcement ribs, the problems of disassembly and overall replacement in the prior art are solved, improving assembly efficiency and reducing maintenance costs.

CN223076365UActive Publication Date: 2025-07-08XUANCHENG SENLI NEW MATERIAL TECH CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202421744001.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-22
Publication Date
2025-07-08
Estimated Expiration
2034-07-22

AI Technical Summary

Technical Problem

The existing composite toughened alumina ceramic valve core shell is inconvenient to disassemble due to the overall design, which affects assembly efficiency, and needs to be replaced as a whole when damaged in a certain place, increasing costs and labor.

Method used

The outer shell, top cover and base structure is adopted, and the removable is achieved through threaded connections, combining reinforcement ribs and sealing rings to improve structural strength and sealing.

Benefits of technology

It improves assembly efficiency, reduces maintenance costs and labor, and at the same time, only the damaged parts need to be replaced when the parts are damaged, reducing the need for overall replacement.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223076365U_ABST
    Figure CN223076365U_ABST
Patent Text Reader

Abstract

The utility model is applicable to the technical field of ceramic shells, and provides a composite toughened aluminum oxide ceramic valve core shell which comprises a valve core shell body, the valve core shell body is provided with an outer shell, a top cover is arranged at the top of the outer shell, a base is arranged at the bottom of the outer shell, a through groove is formed in the outer wall of the outer shell, a connecting seat is fixedly installed on the top wall of the top cover, and the valve core shell body is provided with a through hole. A connecting seat is arranged on the outer side of the valve body, a first connecting thread is arranged on the outer side of the connecting seat, a first connecting assembly is arranged between the top cover and the outer shell, a second connecting assembly is arranged between the base and the outer shell, and the valve element shell is composed of the outer shell, the top cover and the base which are detachably connected. According to the technical scheme, the specified top cover (base) can be detached from the outer shell according to the actual assembly environment and assembly requirements, so that the valve body is convenient to assemble, meanwhile, the difficulty of assembling the valve body by workers is reduced, and the installation efficiency is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of ceramic shells, and particularly relates to a composite toughened alumina ceramic valve core shell. Background Art

[0002] Most of the existing valve core shells use metal materials as the main materials. For the existing composite toughened alumina ceramic valve core shells, due to excessive friction between the internal components of the shell and the shell, components such as valve stems, moving pieces, and static pieces are easily damaged. Rusting of the valve core shell will affect water quality. It is not as good as alumina ceramics in terms of good conductivity, mechanical strength, and high temperature resistance. The fixing property is not good enough, not firm enough, the sealing property is also poor, and the clamping connection is very easy to slip, which greatly affects the use in daily life.

[0003] The Chinese utility model patent with the publication number of CN210830736U, a composite toughened alumina ceramic valve core shell, includes an installation shell body. A ring plate is coaxially arranged at the top of the installation shell body, and a first connection block is coaxially connected to the top of the second connection block. A plurality of first annular rubber blocks are coaxially connected to the inner wall of the installation shell body. One end of the installation shell body far from the second connection block is coaxially connected with a sealing base. A connecting pipe is coaxially connected to one side of the sealing base close to the installation shell body. A plurality of fourth annular rubber blocks are coaxially connected to the outer wall of the connecting pipe. A plurality of second annular grooves are equidistantly arranged at corresponding positions on the inner wall of the installation shell body. A third annular groove is coaxially and fixedly connected to one end of the installation shell body close to the sealing base. A third annular rubber block is arranged at the corresponding position on the top of the sealing base. The structure of the utility model is simple and effectively protects the valve core, thereby improving the working efficiency of the device.

[0004] However, the above-mentioned utility model patent has the following technical problems in actual use:

[0005] First, the installation shell body, the second connection block, and the sealing base in the above device are designed with an integral structure. Although the overall strength of the above device is enhanced, it also makes the above device not easy to disassemble, which will affect the quick installation of the valve body and reduce the installation efficiency.

[0006] Second, the above device is designed with an integral structure. When a certain position of the above device is damaged, the overall structure needs to be replaced, which greatly increases the cost loss and also reduces the replacement efficiency of the above device. Utility Model Content

[0007] The utility model provides a composite toughened alumina ceramic valve core housing, aiming to solve the problems mentioned in the above background technology. The above device adopts an integral design, which enhances the structural strength of the above device. However, on the one hand, it affects the assembly efficiency of the valve body. On the other hand, when a certain position of the above device is damaged, the overall structure needs to be replaced, greatly increasing the cost loss and reducing the replacement efficiency.

[0008] The utility model is realized as follows. A composite toughened alumina ceramic valve core housing includes: a valve core housing body, which has: an outer housing, with a top cover provided at the top and a base provided at the bottom. A through groove is opened on the outer wall of the outer housing, and a connecting seat is fixedly installed on the top wall of the top cover. A first connecting thread is provided on the outside of the connecting seat. Among them, a first connecting component is provided between the top cover and the outer housing, and the detachable connection between the top cover and the outer housing is realized through the first connecting component. And a second connecting component is provided between the base and the outer housing, and the detachable connection between the base and the outer housing is realized through the second connecting component. In this solution, the valve core housing of this device is composed of three parts: the detachable outer housing, the top cover, and the base. When assembling the valve body, the specified top cover (base) can be disassembled from the outer housing according to the actual assembly environment and assembly requirements, so as to facilitate the assembly of the valve body. At the same time, it reduces the difficulty of the staff in assembling the valve body and improves the installation efficiency.

[0009] In addition, the above valve core housing is composed of three parts: the outer housing, the top cover, and the base. When a certain component is damaged, the component can be disassembled and replaced, without replacing the whole valve core housing, greatly reducing the cost during maintenance and replacement, and at the same time reducing the labor amount required for the staff to disassemble and assemble.

[0010] Preferably, the first connecting component includes: a first protrusion fixedly connected to the bottom of the top cover, and a first convex edge capable of accommodating the first protrusion is opened inside one end of the outer housing. A second connecting thread is provided on the outside of the first protrusion, and a first mating thread screwed with the second connecting thread is opened on the inner wall of the first convex edge. In this solution, when assembling the top cover, the first protrusion at the bottom of the top cover is inserted into the first convex edge opened inside one end of the outer housing, and then the top cover is rotated, so that the first protrusion rotates accordingly. The second connecting thread on the outer wall of the first protrusion is threadedly connected with the first mating thread inside the first convex edge, and the rapid assembly between the top cover and the outer housing can be realized.

[0011] It should be noted that the connecting seat provided on the top of the top cover can facilitate the connection of this device with external equipment, and the first connecting thread provided on the outer wall of the connecting seat can ensure the stability during assembly connection.

[0012] Preferably, a first annular groove is formed in the outer wall of the end portion of the first protrusion facing the top cover, and a first sealing ring is sleeved inside the first annular groove; in this solution, by forming the first annular groove in the first protrusion and assembling the first sealing ring in the first annular groove, it can be ensured that after the first protrusion is assembled in the first convex edge, the outer wall of the first sealing ring can abut against the inner wall of the end portion of the outer casing, thereby realizing the sealing of the interior of the outer casing.

[0013] Preferably, the second connection assembly includes: a second protrusion is fixedly connected to the side wall of the base facing the outer casing, and a second convex edge is formed in the inner wall of the other end portion of the outer casing. A third connection thread is provided on the outer wall of the second protrusion, and a second mating thread that is screwed and matched with the third connection thread is provided on the inner wall of the second convex edge; in this solution, when assembling the base, the second protrusion thereon is inserted into the second convex edge formed at the other end of the outer casing, and then the base is rotated so that the second protrusion rotates accordingly. The third connection thread on the outside of the second protrusion is screwed and matched with the second mating thread on the inner wall of the second convex edge, realizing the stable assembly between the base and the outer casing.

[0014] Preferably, a second annular groove is formed in the outer wall of the end portion of the second protrusion away from the base, and a second sealing ring is provided inside the second annular groove; in this solution, by forming the second annular groove in the second protrusion and assembling the second sealing ring in the second annular groove, it can be ensured that after the second protrusion is assembled in the second convex edge, the outer wall of the second sealing ring can abut against the inner wall of the end portion of the outer casing, thereby realizing the sealing of the interior of the outer casing.

[0015] Preferably, a plurality of reinforcing ribs are fixedly connected vertically to the inner peripheral wall of the outer casing. The plurality of reinforcing ribs are distributed at equal angular intervals around the inner peripheral wall of the outer casing, and a rubber strip is fixedly connected to the inner wall of the outer casing between every two adjacent reinforcing ribs; in this solution, by providing a plurality of vertically arranged reinforcing ribs, the structural strength of the outer casing can be improved, avoiding damage or deformation when it is impacted or shocked. At the same time, the rubber pad provided between every two adjacent reinforcing ribs can be attached to the outer wall thereof during the assembly of the valve body, avoiding hard contact between the valve body and the inner wall of the outer casing, and realizing the protection of the valve body.

[0016] Compared with the prior art, the beneficial effects of the present utility model are: A composite toughened alumina ceramic valve core housing of the present utility model:

[0017] 1. The spool housing in this device consists of three parts: an outer housing, a top cover, and a base, which are detachably connected. When assembling the valve body, the specified top cover (base) can be disassembled from the outer housing according to the actual assembly environment and requirements, facilitating the assembly of the valve body. At the same time, it reduces the difficulty for workers to assemble the valve body and improves the installation efficiency. The above-mentioned spool housing is composed of an outer housing, a top cover, and a base. When a certain component is damaged, the damaged component can be disassembled and replaced without replacing the entire spool housing, greatly reducing the cost during maintenance and replacement, and also reducing the labor required for workers during disassembly and assembly.

[0018] 2. By setting multiple vertical reinforcing ribs, the structural strength of the outer housing can be improved, preventing it from being damaged or deformed when subjected to impacts. At the same time, the rubber pads arranged between every two adjacent reinforcing ribs can fit on the outer wall of the valve body during the assembly of the valve body, avoiding hard contact between the valve body and the inner wall of the outer housing, thus protecting the valve body. Brief Description of the Drawings

[0019] Figure 1 is the front elevation sectional view of the present utility model (the reinforcing ribs and rubber strips are not shown);

[0020] Figure 2 of the present utility model Figure 1 is an enlarged view of the structure at A in;

[0021] Figure 3 of the present utility model Figure 1 is an enlarged view of the structure at B in;

[0022] Figure 4 is the top view of the outer housing of the present utility model;

[0023] In the figure:

[0024] 1. Spool housing body; 11. Outer housing; 111. Through groove; 112. Reinforcing rib; 113. Rubber strip; 12. Top cover; 121. Connecting seat; 122. First connection thread; 13. Base;

[0025] 2. First connection assembly; 21. First protrusion; 22. First flange; 23. Second connection thread; 24. First mating thread; 25. First annular groove; 26. First sealing ring;

[0026] 3. Second connection assembly; 31. Second protrusion; 32. Second flange; 33. Third connection thread; 34. Second mating thread; 35. Second annular groove; 36. Second sealing ring. Detailed Embodiment

[0027] The technical solution of the present utility model will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the present utility model, rather than all of the embodiments.

[0028] Generally, the components of the embodiments of the present utility model described and shown in the drawings here can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present utility model provided in the drawings is not intended to limit the scope of the claimed present utility model, but merely represents the selected embodiments of the present utility model.

[0029] All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the scope of protection of the present utility model.

[0030] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model. In addition, the terms "first", "second", "third" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.

[0031] In the description of the present utility model, it should be noted that unless otherwise clearly specified and limited, the terms "installed", "connected", "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0032] Please refer to Figures 1-4, the present utility model provides a technical solution: a composite toughened alumina ceramic valve core housing, comprising: a valve core housing body 1, which has: an outer housing 11, with a top cover 12 provided at its top and a base 13 provided at its bottom. A through groove 111 is formed on the outer wall of the outer housing 11, and a connecting seat 121 is fixedly installed on the top wall of the top cover 12. A first connecting thread 122 is provided on the outside of the connecting seat 121. Among them, a first connecting component 2 is provided between the top cover 12 and the outer housing 11, and the detachable connection between the top cover 12 and the outer housing 11 is realized through the first connecting component 2. And a second connecting component 3 is provided between the base 13 and the outer housing 11, and the detachable connection between the base 13 and the outer housing 11 is realized through the second connecting component 3.

[0033] Further, the first connecting component 2 includes: a first protrusion 21 fixedly connected to the bottom of the top cover 12, and a first convex edge 22 capable of accommodating the first protrusion 21 is formed inside one end of the outer housing 11. A second connecting thread 23 is provided on the outside of the first protrusion 21, and a first mating thread 24 that is screwed and matched with the second connecting thread 23 is formed on the inner wall of the first convex edge 22.

[0034] Further, a first annular groove 25 is formed on the outer wall of the end of the first protrusion 21 facing the top cover 12, and a first sealing ring 26 is sleeved inside the first annular groove 25.

[0035] Further, the second connecting component 3 includes: a second protrusion 31 fixedly connected to the side wall of the base 13 facing the outer housing 11, and a second convex edge 32 is formed on the inner wall of the other end of the outer housing 11. A third connecting thread 33 is provided on the outer wall of the second protrusion 31, and a second mating thread 34 that is screwed and matched with the third connecting thread 33 is provided on the inner wall of the second convex edge 32.

[0036] Further, a second annular groove 35 is formed on the outer wall of the end of the second protrusion 31 away from the base 13, and a second sealing ring 36 is provided inside the second annular groove 35.

[0037] Specifically, the above-mentioned first sealing ring 26 and second sealing ring 36 are both made of rubber material. Through the first sealing ring 26 and the second sealing ring 36, the two ends of the outer housing 11 can be sealed, thereby ensuring the sealing performance inside the outer housing 11 and effectively protecting the valve body.

[0038] Further, a plurality of reinforcing ribs 112 are fixedly erected on the inner peripheral wall of the outer housing 11. The plurality of reinforcing ribs 112 are equally angularly spaced around the inner peripheral wall of the outer housing 11, and a rubber strip 113 is fixedly connected to the inner wall of the outer housing 11 between every two adjacent reinforcing ribs 112.

[0039] Specifically, to ensure that the rubber strip 113 can stably adhere to the outer wall of the valve body, the width of the rubber strip 113 is greater than the depth of the reinforcing rib 112, so as to ensure that the rubber strip 113 contacts the valve body preferentially and reduce the hard collision between the valve body and the reinforcing rib 112 at the same time.

[0040] The working principle and usage process of the present utility model are as follows:

[0041] When assembling the top cover 12, insert the first protrusion 21 at the bottom of the top cover 12 into the first convex edge 22 opened inside one end of the outer shell 11, and then rotate the top cover 12 so that the first protrusion 21 rotates accordingly. The second connection thread 23 on the outer wall of the first protrusion 21 is threadedly connected to the first mating thread 24 inside the first convex edge 22, enabling rapid assembly between the top cover 12 and the outer shell 11.

[0042] When assembling the base 13, insert the second protrusion 31 thereon into the second convex edge 32 opened at the other end of the outer shell 11, and then rotate the base 13 so that the second protrusion 31 rotates accordingly. The third connection thread 33 on the outside of the second protrusion 31 is screwed and mated with the second mating thread 34 on the inner wall of the second convex edge 32, realizing stable assembly between the base 13 and the outer shell 11.

[0043] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A composite toughened alumina ceramic valve core housing, characterized in that: Comprising: A spool valve housing body (1), which has: An outer housing (11) with a top cover (12) provided at the top and a base (13) provided at the bottom; A through groove (111) is formed on the outer wall of the outer housing (11), and a connecting seat (121) is fixedly installed on the top wall of the top cover (12), and a first connecting thread (122) is provided on the outside of the connecting seat (121); Wherein, a first connecting component (2) is provided between the top cover (12) and the outer housing (11), and the detachable connection between the top cover (12) and the outer housing (11) is realized through the first connecting component (2), and a second connecting component (3) is provided between the base (13) and the outer housing (11), and the detachable connection between the base (13) and the outer housing (11) is realized through the second connecting component (3).

2. The composite toughened alumina ceramic valve core housing according to claim 1, characterized in that: The first connecting component (2) includes: A first protrusion (21) fixedly connected to the bottom of the top cover (12), and a first convex edge (22) capable of accommodating the first protrusion (21) is formed inside one end of the outer housing (11); A second connecting thread (23) is provided on the outside of the first protrusion (21), and a first mating thread (24) that is screwed and matched with the second connecting thread (23) is formed on the inner wall of the first convex edge (22).

3. The composite toughened alumina ceramic valve core housing according to claim 2, characterized in that: A first annular groove (25) is formed on the outer wall of the end of the first protrusion (21) facing the top cover (12), and a first sealing ring (26) is sleeved inside the first annular groove (25).

4. A composite toughened alumina ceramic valve core housing according to claim 1, characterized in that: The second connecting component (3) includes: A second protrusion (31) is fixedly connected to the side wall of the base (13) facing the outer housing (11), and a second convex edge (32) is formed on the inner wall of the other end of the outer housing (11). A third connecting thread (33) is provided on the outer wall of the second protrusion (31), and a second mating thread (34) that is screwed and matched with the third connecting thread (33) is provided on the inner wall of the second convex edge (32).

5. The composite toughened alumina ceramic valve core housing according to claim 4, characterized in that: A second annular groove (35) is formed on the outer wall of the end of the second protrusion (31) away from the base (13), and a second sealing ring (36) is provided inside the second annular groove (35).

6. The composite toughened alumina ceramic valve core housing according to claim 1, characterized in that: A plurality of reinforcing ribs (112) are vertically and fixedly connected to the inner peripheral wall of the outer housing (11). The plurality of reinforcing ribs (112) are equiangularly and spaced apart around the inner peripheral wall of the outer housing (11), and rubber strips (113) are fixedly connected to the inner wall of the outer housing (11) between every two adjacent reinforcing ribs (112).

Citation Information

Patent Citations

  • Composite toughened aluminum oxide ceramic valve core shell

    CN210830736U