Anti-blocking type pipeline valve capable of preventing slag deposition

By setting cleaning components at both ends of the pipeline valve and using the solenoid drive scraper to clean up slag, the problems of reduced diameter and flow field changes caused by slag accumulation in the pipeline valve are solved, and the continuous unobstructed and sensitive operation of the valve is achieved.

CN223076569UActive Publication Date: 2025-07-08XIAN LANBAO KEWEI ENGINEERING TECHNOLOGY CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422391932.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-29
Publication Date
2025-07-08
Estimated Expiration
2034-09-29

AI Technical Summary

Technical Problem

During use, existing pipeline valves are prone to decrease or interruption due to slag accumulation, and the flow field characteristics change, affecting operational sensitivity and accuracy.

Method used

Extended pipes are provided at both ends of the pipeline valve, and cleaning components are installed on the outside, including mounting frames, sliders, solenoids, support frames and scrapers. The support frames and scrapers are driven to slide on the inner wall of the pipeline through the magnetic adsorption of the electromagnet, clean up the accumulated slag and discharged through the discharging pipe.

Benefits of technology

Effectively clean the accumulation of slag in the pipeline valve, avoid blockage, and maintain the smoothness and operational sensitivity of the valve.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223076569U_ABST
    Figure CN223076569U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of pipeline valves, in particular to an anti-blocking type pipeline valve capable of preventing slag accumulation, which comprises a valve, extension pipes are arranged at two ends of the valve, cleaning components used for cleaning impurities in the valve are arranged outside the extension pipes, and the cleaning components comprise mounting frames arranged outside the extension pipes. An annular groove is formed in the inner wall of the extension pipe, a supporting frame is arranged in the annular groove, a scraper is arranged at one end of the supporting frame, a magnetic plate is arranged at the other end of the supporting frame, an impurity discharging pipe is arranged at the bottom of the valve, and an electromagnetic valve is arranged at the end, close to the valve, of the impurity discharging pipe. The sliding block in the outer frame of the valve drives the scraping plate in the pipeline to rotate through magnetic attraction so as to clean residues on the inner wall of the pipeline, residues are prevented from being adhered and remaining in the using process of the valve, the effect of cleaning the valve is achieved, and the pipeline valve is prevented from being blocked.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of pipeline valves, in particular to an anti-blocking pipeline valve for preventing slag accumulation. Background Technique

[0002] A pipeline valve is a device used to control and regulate the flow of liquids or gases in a pipeline system, usually composed of a valve body, a valve cover, a valve seat, a seal, a driving device, etc. Pipeline valves are widely used in industrial, civil construction, water supply, drainage, gas and other fields. It is used to regulate the flow rate of the medium to ensure the normal operation of the pipeline conveying system. By controlling the opening degree of the valve or using a combination of multiple valves, intermittent or continuous conveying of the medium can be achieved.

[0003] However, in the current prior art, since the main function of the pipeline valve is to control and regulate the flow of fluids in the pipeline system, various media and substances, such as water, gas, oil, etc., will be contacted during use. The properties of these media may cause deposits on the inner surface of the valve. These accumulated slag will reduce the diameter of the valve, resulting in a decrease in flow rate or a complete interruption. On the other hand, the accumulated slag may also change the flow field characteristics inside the valve, resulting in insensitive or inaccurate operation of the valve. Content of the Utility Model

[0004] The purpose of the utility model is to provide an anti-blocking pipeline valve for preventing slag accumulation to solve the problems raised in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solutions:

[0006] An anti-blocking pipeline valve for preventing slag accumulation, including a valve. Extension pipes are arranged at both ends of the valve. A cleaning assembly for cleaning impurities inside the valve is arranged outside the extension pipes. The cleaning assembly includes a mounting frame arranged outside the extension pipes. A sliding groove is arranged on the outer wall of the mounting frame. A slider is arranged inside the sliding groove. One end of the slider is provided with an electromagnet. An annular groove is arranged on the inner wall of the extension pipe. A support frame is arranged inside the annular groove. One end of the support frame is provided with a scraping plate, and the other end is provided with a magnetic plate. A waste discharge pipe is arranged at the bottom of the valve. A solenoid valve is arranged at the end of the waste discharge pipe close to the valve.

[0007] As a preferred solution of the utility model, the two extension pipes are located on both sides of the valve and are integrally formed with the valve. The mounting frame is sleeved outside the extension pipes and is connected to the outer wall of the extension pipes by bolts. The position of the mounting frame corresponds to the annular groove on the inner wall of the extension pipes.

[0008] As a preferred solution of the utility model, the slider is located in the slide groove of the installation frame and is annularly slidably connected to the inner wall of the slide groove. One end of the slider is connected to the electromagnet through a bolt, and the electromagnet abuts against the inner wall of the slide groove.

[0009] As a preferred solution of the utility model, the interior of the extension tube is a hollow structure and communicates with the interior of the extension tube, and the inner wall of the extension tube is a conical structure, and the annular groove is located on the inner wall of the extension tube.

[0010] As a preferred solution of the utility model, the support frame is located inside the annular groove and is annularly slidably connected to the inner wall of the annular groove, one end of the scraper is connected to the support frame near one end of the extension tube by bolts, the outer wall of the scraper abuts the inner wall of the extension tube, the magnetic plate is connected to the support frame near the inner wall of the annular groove by bolts, and the electromagnet is magnetically connected to the magnetic plate.

[0011] As a preferred solution of the utility model, the impurity discharge pipe is connected to the bottom of the valve through bolts and a sleeve, and the impurity discharge pipe and the valve are communicated through a solenoid valve.

[0012] Compared with the prior art, the beneficial effects of the utility model are as follows: in response to the problems raised in the background technology, the present application adopts a cleaning component, by extending the external installation frame of the pipeline at both ends of the pipeline valve, and setting the pipelines at both ends of the pipeline valve to a conical structure, when there are impurities in the pipeline valve, the slider in the frame slides in an annular manner and cooperates with the electromagnet and the support frame with a scraper installed inside the pipeline to adsorb it so that it is linked to the inner wall of the pipeline and also slides in an annular manner, and the scraper at one end of the support frame can scrape off the impurities in the pipeline and flow into the discharge pipe at one end of the valve through a conical angle, and then be discharged from the pipeline valve, thereby cleaning the pipeline valve; at the same time, during the use of the pipeline valve, the scraper can also circulate in the valve to prevent impurities from adhering to the inner wall of the valve, thereby reducing the chance of slag accumulation.

[0013] The utility model uses a slider in the external frame of the valve to drive a scraper inside the pipeline to rotate through magnetic attraction to clean the residue on the inner wall of the pipeline, and prevents the residue from sticking and remaining during the use of the valve, thereby achieving the effect of cleaning the valve and avoiding blockage of the pipeline valve. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a three-dimensional diagram of the overall structure of the utility model;

[0015] Figure 2 This is the appearance structure diagram of the installation frame of the utility model;

[0016] Figure 3 This is an internal cross-sectional view of the pipeline valve of the utility model;

[0017] Figure 4 It is an enlarged view of part A of the utility model.

[0018] In the figure: 1, valve; 2, extension pipe; 3, mounting frame; 301, chute; 4, slider; 401, electromagnet; 5, annular groove; 6, support frame; 601, scraper; 602, magnetic plate; 7, impurity discharge pipe; 701, solenoid valve. Specific embodiments

[0019] Next, in combination with the embodiments of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described.

[0020] Embodiment

[0021] Please refer to Figures 1-4 , the present invention provides a technical solution: an anti-blocking pipeline valve for preventing slag accumulation, including a valve 1, extension pipes 2 are arranged at both ends of the valve 1, and a cleaning assembly for cleaning impurities in the valve 1 is arranged outside the extension pipes 2. The cleaning assembly includes a mounting frame 3 arranged outside the extension pipes 2, which can be sleeved outside the extension pipes 2. A chute 301 is arranged on the outer wall of the mounting frame 3, and the chutes 301 are annularly distributed in the mounting frame 3 to position the angle when the slider 4 slides, so that the slider 4 slides annularly in the mounting frame 3. A slider 4 is arranged inside the chute 301, and an electromagnet 401 is arranged at one end of the slider 4. After the electromagnet 401 is energized, it can generate magnetic poles and magnetically adsorb with the magnetic plate 602 at one end of the support frame 6. Thus, the support frame 6 and the slider 4 move synchronously through the adsorption of the electromagnet 401 and the magnetic plate 602. An annular groove 5 is arranged on the inner wall of the extension pipe 2, and the annular grooves 5 are distributed on the inner wall of the extension pipe 2 and the angles correspond to those of the mounting frame 3. A support frame 6 is arranged inside the annular groove 5. The support frame 6 is used to connect with the scraper 601 and the magnetic plate 602, and the support frame 6 can rotate in the annular groove 5. (Through the annular sliding of the slider 4 in the mounting frame 3 and the magnetic attraction of the electromagnet 401 and the magnetic plate 602, the support frame 6 is driven to rotate annularly in the annular groove 5 synchronously). A scraper 601 is arranged at one end of the support frame 6. When the support frame 6 moves annularly, the scraper 601 can scrape on the inner wall of the extension pipe 2, so as to scrape and clean the impurities on the inner wall of the extension pipe 2. (And in the normal state, when the scraper 601 rotates in the extension pipe 2, it can stir the passing materials to prevent impurities from blocking in the valve 1 and avoid impurities sticking to the inner wall of the valve 1 to cause slag accumulation). A magnetic plate 602 is arranged at the other end. A impurity discharge pipe 7 is arranged at the bottom of the valve 1, and the impurity discharge pipe 7 can discharge the cleaned impurities (when cleaning and discharging impurities, the two ends of the valve 1 are closed to prevent materials from entering the impurity discharge pipe 7). A solenoid valve 701 is arranged at one end of the impurity discharge pipe 7 close to the valve 1, and the solenoid valve 701 is used to control the opening and closing of the impurity discharge pipe 7.

[0022] In this embodiment, all electrical components are controlled by a conventional controller.

[0023] Embodiment, please refer toFigures 1-4 , two said extension pipes 2 are located on both sides of the valve 1 and are integrally formed with the valve 1. The mounting frame 3 is sleeved outside the extension pipe 2 and is connected to the outer wall of the extension pipe 2 by bolts. The position of the mounting frame 3 corresponds to the annular groove 5 on the inner wall of the extension pipe 2. The slider 4 is located in the chute 301 of the mounting frame 3 and is annularly slidably connected to the inner wall of the chute 301. One end of the slider 4 is connected to the electromagnet 401 by bolts, and the electromagnet 401 abuts against the inner wall of the chute 301. The inside of the extension pipe 2 is a hollow structure and is communicated with the inside of the extension pipe 2, and the inner wall of the extension pipe 2 is a conical structure. The annular groove 5 is located on the inner wall of the extension pipe 2. The support frame 6 is located inside the annular groove 5 and is annularly slidably connected to the inner wall of the annular groove 5. One end of the scraping plate 601 is connected to the support frame 6 near one end of the extension pipe 2 by bolts, and the outer wall of the scraping plate 601 abuts against the inner wall of the extension pipe 2. The magnetic plate 602 is connected to the support frame 6 near the inner wall of the annular groove 5 by bolts, and the electromagnet 401 is magnetically connected to the magnetic plate 602. The impurity discharge pipe 7 is connected to the bottom of the valve 1 by bolts and sleeves, and the impurity discharge pipe 7 and the valve 1 are communicated through the solenoid valve 701. When in use, first control the material pipeline to close and stop conveying, and then control the slider 4 to annularly slide in the chute 301 of the mounting frame 3 through the PLC controller. At the same time, drive the support frame 6 to rotate inside the annular groove 5 through the magnetic adsorption between the electromagnet 401 and the magnetic plate 602, and cooperate with the scraping plate 601 at one end to scrape the inner wall of the extension pipe 2 to clean the accumulated slag, and make the impurities cleaned fall into the impurity discharge pipe 7 through the conical angle inside the extension pipe 2 and be discharged through the impurity discharge pipe 7.

[0024] The working process of the present utility model: When in use, first control the material pipeline to close and stop conveying, and then control the slider 4 to annularly slide in the chute 301 of the mounting frame 3 through the PLC controller. At the same time, drive the support frame 6 to rotate inside the annular groove 5 through the magnetic adsorption between the electromagnet 401 and the magnetic plate 602, and cooperate with the scraping plate 601 at one end to scrape the inner wall of the extension pipe 2 to clean the accumulated slag, and make the impurities cleaned fall into the impurity discharge pipe 7 through the conical angle inside the extension pipe 2 and be discharged through the impurity discharge pipe 7. The present utility model drives the scraping plate inside the pipeline to rotate through magnetic attraction by the slider in the outer frame of the valve to clean the residue on the inner wall of the pipeline, and avoids the residue from sticking and remaining during the use of the valve, achieving the effect of cleaning the valve and avoiding blockage of the pipeline valve.

[0025] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. An anti-blocking pipeline valve for preventing slag accumulation, comprising a valve (1), with extension pipes (2) arranged at both ends of the valve (1), and a cleaning assembly for cleaning impurities in the valve (1) arranged outside the extension pipes (2), characterized in that: The cleaning assembly includes a mounting frame (3) disposed outside the extension pipe (2). A sliding groove (301) is provided on the outer wall of the mounting frame (3). A slider (4) is disposed inside the sliding groove (301). One end of the slider (4) is provided with an electromagnet (401). An annular groove (5) is provided on the inner wall of the extension pipe (2). A support frame (6) is disposed inside the annular groove (5). One end of the support frame (6) is provided with a scraping plate (601), and the other end is provided with a magnetic plate (602). A waste discharge pipe (7) is provided at the bottom of the valve (1). An electromagnetic valve (701) is provided at one end of the waste discharge pipe (7) close to the valve (1).

2. The anti-blocking pipeline valve for preventing slag accumulation according to claim 1, wherein: The two extension pipes (2) are located on both sides of the valve (1) and are integrally formed with the valve (1). The mounting frame (3) is sleeved outside the extension pipe (2) and is connected to the outer wall of the extension pipe (2) by bolts. The position of the mounting frame (3) corresponds to the annular groove (5) on the inner wall of the extension pipe (2).

3. The anti-blocking pipeline valve for preventing slag accumulation according to claim 1, wherein: The slider (4) is located in the sliding groove (301) of the mounting frame (3) and is annularly slidably connected to the inner wall of the sliding groove (301). One end of the slider (4) is connected to the electromagnet (401) by bolts. The electromagnet (401) abuts against the inner wall of the sliding groove (301).

4. The anti-blocking pipeline valve for preventing slag accumulation according to claim 1, characterized in that: The inside of the extension pipe (2) is a hollow structure and is communicated with the inside of the extension pipe (2). The inner wall of the extension pipe (2) is a conical structure. The annular groove (5) is located on the inner wall of the extension pipe (2).

5. The anti-blocking pipeline valve for preventing slag accumulation according to claim 1, characterized in that: The support frame (6) is located inside the annular groove (5) and is annularly slidably connected to the inner wall of the annular groove (5). One end of the scraping plate (601) is connected to one end of the support frame (6) close to the extension pipe (2) by bolts. The outer wall of the scraping plate (601) abuts against the inner wall of the extension pipe (2). The magnetic plate (602) is connected to the support frame (6) close to the inner wall of the annular groove (5) by bolts. The electromagnet (401) is magnetically connected to the magnetic plate (602).

6. The anti-blocking pipeline valve for preventing slag accumulation according to claim 1, wherein: The waste discharge pipe (7) is connected to the bottom of the valve (1) by bolts and sleeves. The waste discharge pipe (7) and the valve (1) are communicated through the electromagnetic valve (701).