Rolling support for rotary kiln furnace knot cleaning tool
By designing the roller bracket and the roller roll bracket, the deviation and fall off of the rotary kiln cleaning furnace junction tool when the length is too long is solved, stable support and direction control are achieved, and thoroughness and safety of cleaning are ensured.
Patent Information
- Application Number
- CN202421971667.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-15
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-08-15
AI Technical Summary
The existing rotary kiln cleaning furnace kiln tools are prone to offset and fall off when they are too long, and are prone to tripping at the welding point, resulting in safety hazards and incomplete cleaning.
A rolling bracket including a roller bracket and a roller is designed. The roller bracket is removably connected to the mobile seat through a connecting member. The roller is surrounded by a rectangle. The rotary kiln cleaning furnace knot tool passes through the rectangle. The mobile seat can be vertically lifted and adjusted to ensure stable support and direction control of the tool.
The stability of the rotary kiln cleaning furnace junction tool when entering and exiting the kiln is achieved, avoiding offsets and falling off, ensuring the accuracy of the cleaning direction, eliminating safety hazards, and improving cleaning efficiency and safety.
Smart Images

Figure CN223077375U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of practical tools for rotary kilns, and specifically discloses a rolling support for a tool for cleaning the hearth nodules of a rotary kiln. Background Art
[0002] The molybdenum concentrate roasting process is a typical exothermic reaction. Under industrial production scale conditions, it can completely carry out self-heating. The application of the project of "self-heating roasting method and device for molybdenum concentrate" independently developed by our company has enabled the smelting company to embark on the green smelting path of carbon-free roasting, environmental protection and energy conservation. However, because the grades of molybdenum concentrate selected by each concentrator and the proportions of flotation agents added are different, when smelting reactions occur in the rotary kiln, the materials will form a ring and block, which not only reduces the quality of the calcined products, but also increases the weight of the rotary kiln itself, indirectly causing wear of the rotary kiln bearings and seriously affecting the output of molybdenum oxide. If production is stopped for cleaning, the cost is relatively high and it affects the company's benefits. Only tools can be used to clean the hearth nodules of the rotary kiln, which is time-consuming and laborious.
[0003] Currently, the lengths of the tools for cleaning the hearth nodules of rotary kilns of different specifications are generally more than 30 meters. As shown in the appendix, Figure 1 there are many problems in using tools to clean the hearth nodules of rotary kilns: 1. When cleaning the hearth nodules of the rotary kiln, because the cleaning tool for the hearth nodules is too long, its hardness is affected. If there is no support frame in the middle part of the tool, it is easy to deviate when entering and leaving the rotary kiln and fall off the support frame, posing a safety hazard, and it is also easy to increase the difficulty of cleaning the hearth nodules of the rotary kiln due to friction with the ground; 2. Due to site restrictions, the tool for cleaning the hearth nodules of the rotary kiln needs to be cut into sections for storage and welded together again during use. Convexities are easily generated at the welded joints of the steel pipes. When the tool enters the kiln body through the steel pipe support frame, it is easy to trip over the support frame, posing a safety hazard; 3. If there is no support frame at the front end of the tool, it is not easy to control the direction of cleaning the hearth nodules, resulting in incomplete cleaning of the hearth nodules. Therefore, a special support frame is needed to support the tool for cleaning the hearth nodules of the rotary kiln. Summary of the Invention
[0004] In order to solve the problems in the background art, the utility model discloses a rolling support for a tool for cleaning the hearth nodules of a rotary kiln, which includes a roller support and a number of rollers rotatably connected to the roller support, stably supports the tool for cleaning the hearth nodules of the rotary kiln, and ensures thorough cleaning of the hearth nodules.
[0005] To achieve the above invention purpose, the utility model adopts the following technical solutions:
[0006] A rolling support for a tool for cleaning the hearth nodules of a rotary kiln includes a roller support and a number of rollers rotatably connected to the roller support. The rollers are connected end to end to form a rectangle, and the tool for cleaning the hearth nodules of the rotary kiln can pass through the rectangle. The roller support is detachably connected to the moving seat through a connecting piece, and the moving seat can vertically lift to adjust the height of the roller support.
[0007] Further, for the rolling support of the tool for cleaning the kiln ring in the rotary kiln, the roller support includes a left column and a right column which are oppositely arranged left and right. The lower ends of the left column and the right column are respectively fixedly connected to a connecting piece. Vertically arranged left rollers and right rollers are spaced between the left column and the right column. Horizontally arranged upper rollers and lower rollers are respectively arranged corresponding to the upper and lower ends between the left column and the right column. The heads and tails of the left rollers, the upper rollers, the right rollers and the lower rollers are connected end to end to enclose a rectangle. The left rollers, the upper rollers, the right rollers and the lower rollers are respectively rotatably connected to the left column and / or the right column through corresponding roller seats.
[0008] Further, for the rolling support of the tool for cleaning the kiln ring in the rotary kiln, the connecting piece is an L-shaped structure, including a cross beam and a vertical beam. The left column and the right column are respectively vertically arranged on the cross beam and fixedly connected to the cross beam. A hook is arranged on the side of the vertical beam facing the moving seat. The connecting piece is hung on the moving seat through the hook.
[0009] Further, for the rolling support of the tool for cleaning the kiln ring in the rotary kiln, the cross beam and the vertical beam are integrally formed.
[0010] Further, for the rolling support of the tool for cleaning the kiln ring in the rotary kiln, upper roller seats are respectively arranged at the upper ends of the left rollers and the right rollers. A U-shaped groove with an upward opening is formed in the upper roller seat. The end of the upper roller is embedded in the U-shaped groove.
[0011] Further, for the rolling support of the tool for cleaning the kiln ring in the rotary kiln, one side of the left column or the right column adjacent to the vertical beam of the connecting piece is fixedly connected to the vertical beam.
[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0013] The rolling support of the tool for cleaning the kiln ring in the rotary kiln of the present utility model includes a roller support and a plurality of rollers rotatably connected to the roller support. The heads and tails of the rollers are connected end to end to enclose a rectangle. The tool for cleaning the kiln ring in the rotary kiln can pass through the rectangle. During the working process, the rolling support of the tool for cleaning the kiln ring in the rotary kiln of the present utility model can stably support the tool for cleaning the kiln ring in the rotary kiln, ensuring that the tool for cleaning the kiln ring in the rotary kiln will not deviate or fall off when entering and exiting the rotary kiln, facilitating controlling the direction of the tool for cleaning the kiln ring in the rotary kiln to ensure thorough cleaning of the kiln ring. And because the tool for cleaning the kiln ring in the rotary kiln is always in rolling contact with the rollers, there is no safety hazard that the rolling support will be tripped by the protrusion at the welded joint of the steel pipe of the tool for cleaning the kiln ring in the rotary kiln during the working process. Description of the Drawings
[0014] Figure 1 is a schematic structural diagram of the tool for cleaning the kiln ring in the rotary kiln in the background art;
[0015] Figure 2 is a schematic three-dimensional structure diagram of the rolling support of the present utility model;
[0016] Figure 3 is a schematic three-dimensional structure diagram of the idler support frame in the present utility model;
[0017] Figure 4 is a schematic three-dimensional structure diagram of the connecting member in the present utility model;
[0018] In the above figures: 1 - lower idler; 2 - connecting member; 2.1 - cross beam; 2.2 - first hook; 2.3 - vertical beam; 2.4 - second hook; 3 - left column; 3.1 - left idler support A; 3.2 - lower idler support A; 3.3 - left column body; 3.4 - upper idler support A; 3.5 - left idler support B; 4 - left idler; 5 - upper idler; 6 - right column; 6.1 - right idler support A; 6.2 - lower idler support B; 6.3 - right column body; 6.4 - upper idler support B; 6.5 - right idler support B; 7 - right idler. Specific embodiments
[0019] To better understand the present utility model, the content of the present utility model will be further clarified below in conjunction with embodiments, but the content of the present utility model is not limited to the following embodiments.
[0020] In the present invention, unless otherwise clearly defined and limited, the first feature being "above" or "below" the second feature may include the first and second features being in direct contact, or may include the first and second features not being in direct contact but being in contact through additional features therebetween. Moreover, the first feature being "above", "over", and "on" the second feature includes the first feature being directly above and obliquely above the second feature, or merely indicating that the first feature has a higher horizontal height than the second feature. The first feature being "below", "under", and "beneath" the second feature includes the first feature being directly below and obliquely below the second feature, or merely indicating that the first feature has a lower horizontal height than the second feature.
[0021] In the description of the present embodiment, the orientation or positional relationships such as "above", "below", "left", and "right" are based on the orientation or positional relationships shown in the drawings, and are only for the convenience of description and simplifying the operation, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be construed as a limitation of the present invention. In addition, the terms "first", "second", "A", and "B" are only used for distinction in description and have no special meaning.
[0022] Combined with the attached Figures 2-4, This utility model elaborates in detail a rolling support for a rotary kiln cleaning tool, which includes a roller support and several rollers rotatably connected to the roller support. The rollers are connected end to end to form a rectangle, and the size of the rectangle is much larger than the diameter of the rotary kiln cleaning tool. The rotary kiln cleaning tool can pass through the rectangle. The roller support is detachably connected to the moving seat through a connecting piece 2, and the moving seat can vertically lift to adjust the height of the roller support. The moving seat is arranged on the base or the ground. During operation, several rolling supports of this utility model are arranged at intervals along the length direction of the rotary kiln cleaning tool. The moving seat vertically lifts to adjust the roller support to a suitable height, and the rotary kiln cleaning tool is passed through the rectangle surrounded by the rollers in the rolling support. The working end of the rotary kiln cleaning tool extends into the rotary kiln, and the installation end of the rotary kiln cleaning tool is connected to the driving device. The driving device pushes the installation end of the rotary kiln cleaning tool to move back and forth, left and right. The working end of the rotary kiln cleaning tool moves in the rotary kiln to clean the furnace lining in the rotary kiln. During the movement, the rotary kiln cleaning tool rolls into contact with the rollers, which plays a role in supporting the rotary kiln cleaning tool, ensuring that the rotary kiln cleaning tool will not deviate or fall off when entering and leaving the rotary kiln, facilitating the control of the direction of the rotary kiln cleaning tool to clean the furnace lining thoroughly, and because the rotary kiln cleaning tool always rolls into contact with the rollers, there is no safety hazard caused by the protrusion at the welded joint of the steel pipe of the rotary kiln cleaning tool tripping over the rolling support during the working process of the rotary kiln cleaning tool;
[0023] It should be noted here that the rollers can also be replaced by other rolling bodies, such as cylinders, drums, etc. Preferably, the moving seat is the lifting seat of an electric forklift handle, and the connecting piece 2 is hung on the lifting seat. The cross beam 2.1 of the connecting piece 2 is arranged above the handle. The structure of the lifting seat is prior art, so it will not be elaborated here.
[0024] As an alternative design, it is preferred to use the rolling support for the tool for cleaning the furnace lining of the rotary kiln. The roller support includes a left column 3 and a right column 6 arranged opposite to each other left and right. The left column 3 includes a left column body 3.3. At the upper and lower ends of the left column body 3.3, there are respectively a left roller seat A 3.1, a left roller seat B 3.5, a lower roller seat A 3.2 and an upper roller seat A 3.4. The right column 6 includes a right column body 6.3. At the upper and lower ends of the right column body 6.3, there are respectively a right roller seat A 6.1, a right roller seat B 6.5, a lower roller seat B 6.2 and an upper roller seat B 6.4. The lower ends of the left column body 3.3 and the right column body 6.3 are respectively fixedly connected to the connecting member 2. Vertically arranged left rollers 4 and right rollers 7 are spaced between the left column body 3.3 and the right column body 6.3. A horizontally arranged upper roller 5 is provided between the upper ends of the left column body 3.3 and the right column body 6.3. A horizontally arranged lower roller 1 is provided between the lower ends of the left column body 3.3 and the right column body 6.3. The head and tail of the left roller 4, the upper roller 5, the right roller 7 and the lower roller 1 are connected to enclose a rectangle. The upper and lower ends of the left roller 4 are rotatably connected to the left column body 3.3 through the left roller seat B 3.5 and the left roller seat A 3.1. The left and right ends of the upper roller 5 are rotatably connected to the upper ends of the left column body 3.3 and the right column body 6.3 through the upper roller seat A 3.4 and the upper roller seat B 6.4. The upper and lower ends of the right roller 7 are rotatably connected to the right column body 6.3 through the right roller seat B 6.5 and the right roller seat A 6.1. The left and right ends of the lower roller 1 are rotatably connected to the lower ends of the left column body 3.3 and the right column body 6.3 through the lower roller seat A 3.2 and the lower roller seat B 6.2. During the movement of the tool for cleaning the furnace lining of the rotary kiln, it rolls in contact with the rollers, playing a role in providing support for the tool for cleaning the furnace lining of the rotary kiln. The structure is simple, firm and durable.
[0025] As an alternative design, it is preferred to use the rolling support for the tool for cleaning the furnace lining of the rotary kiln. The connecting member 2 is an L-shaped structure, including a cross beam 2.1 and a vertical beam 2.3. The left column 3 and the right column 6 are respectively vertically arranged on the cross beam 2.1 and fixedly connected to the cross beam 2.1. On the side of the vertical beam 2.3 facing the moving seat, there are relatively arranged a first hook 2.2 and a second hook 2.4. The connecting member 2 is hung on the moving seat through the first hook 2.2 and the second hook 2.4, facilitating the loading and unloading of the connecting member 2. When the moving seat moves up and down, it drives the rollers to move up and down through the connecting member 2.
[0026] As an alternative design, it is preferred to use the rolling support for the tool for cleaning the furnace lining of the rotary kiln. The cross beam and the vertical beam are integrally formed to improve the strength of the connecting member 2.
[0027] As an alternative design, it is preferred that for the rolling support of the rotary kiln cleaning furnace knot tool, upper roller supports 5 are respectively arranged at the upper ends of the left roller 4 and the right roller 7. A U-shaped groove with an upward opening is formed in the upper roller support 5, and the end of the upper roller 5 is embedded in the U-shaped groove, which facilitates the disassembly and assembly of the upper roller 5. During operation, in order to quickly insert the rotary kiln cleaning furnace knot tool into the rectangle surrounded by the rollers in the rolling support, the upper roller 5 is not installed first. The rotary kiln cleaning furnace knot tool is quickly placed on the lower roller 1 through the notch at the corresponding position of the upper roller 5, and then the upper roller 5 is installed to ensure that any side contact between the rotary kiln cleaning furnace knot tool and the rectangle surrounded by the rollers during movement is a rolling contact.
[0028] As an alternative design, it is preferred that for the rolling support of the rotary kiln cleaning furnace knot tool, one side of the left column 3 or the right column 6 adjacent to the vertical beam of the connecting piece 2 is fixedly connected to the vertical beam to improve the strength of the overall rolling support.
[0029] The working process of the present utility model is as follows:
[0030] During operation, several rolling supports of the present utility model are arranged at intervals along the length direction of the rotary kiln cleaning furnace knot tool. The moving seat vertically ascends and descends to adjust the roller support to a suitable height. The rotary kiln cleaning furnace knot tool is inserted into the rectangle surrounded by the rollers in the rolling support. The working end of the rotary kiln cleaning furnace knot tool extends into the rotary kiln, and the installation end of the rotary kiln cleaning furnace knot tool is connected to the driving device. The driving device pushes the installation end of the rotary kiln cleaning furnace knot tool to move back and forth, left and right. The working end of the rotary kiln cleaning furnace knot tool moves in the rotary kiln to clean the furnace knots in the rotary kiln. During the movement, the rotary kiln cleaning furnace knot tool always makes rolling contact with the rollers. The rolling support of the present utility model for the rotary kiln cleaning furnace knot tool stably supports the rotary kiln cleaning furnace knot tool, ensuring that the rotary kiln cleaning furnace knot tool will not shift or fall off when entering and exiting the rotary kiln, facilitating the control of the direction of cleaning the furnace knots by the rotary kiln cleaning furnace knot tool to ensure thorough cleaning of the furnace knots. And because the rotary kiln cleaning furnace knot tool always makes rolling contact with the rollers, there is no safety hazard caused by the protrusion at the welded joint of its steel pipe tripping over the rolling support during the working process of the rotary kiln cleaning furnace knot tool.
[0031] The above description is only for the application implementation mode of the present utility model, but the protection scope of the present utility model is not limited thereto. The scope of rights of the present utility model cannot be limited by this. Any equivalent changes made according to the technical solution of the present utility model should be covered within the protection scope of the present utility model.
Claims
1. A rolling support for a tool for cleaning the furnace lining of a rotary kiln, characterized in that: It includes a roller support and a number of rollers rotatably connected to the roller support. The rollers are connected end to end to form a rectangle, and the rotary kiln cleaning tool can pass through the rectangle. The roller support is detachably connected to the moving seat through a connecting piece, and the moving seat can vertically lift to adjust the height of the roller support.
2. The rolling support for the rotary kiln cleaning tool according to claim 1, characterized in that: The roller support includes a left column and a right column arranged opposite to each other on the left and right. The lower parts of the left column and the right column are respectively fixedly connected to the connecting piece. Vertically arranged left rollers and right rollers are spaced between the left column and the right column. Horizontally arranged upper rollers and lower rollers are respectively arranged corresponding to the upper and lower ends between the left column and the right column. The heads and tails of the left rollers, upper rollers, right rollers and lower rollers are connected end to end to form a rectangle. The left rollers, upper rollers, right rollers and lower rollers are respectively rotatably connected to the left column and / or the right column through corresponding roller seats.
3. The rolling support for the rotary kiln cleaning tool according to claim 2, characterized in that: The connecting piece is of an L-shaped structure, including a horizontally arranged cross beam and a vertically arranged vertical beam. The left column and the right column are respectively vertically arranged on the cross beam and fixedly connected to the cross beam. A hook is arranged on the side of the vertical beam facing the moving seat, and the connecting piece is hung on the moving seat through the hook.
4. The rolling support for the rotary kiln cleaning tool according to claim 3, characterized in that: The cross beam and the vertical beam are integrally formed.
5. The rolling support for the rotary kiln cleaning tool according to claim 3, characterized in that: Upper roller seats are respectively arranged at the upper ends of the left roller and the right roller. A U-shaped groove with an upward opening is formed in the upper roller seat, and the end of the upper roller is embedded in the U-shaped groove.
6. The rolling support for the rotary kiln cleaning furnace nodule tool according to claim 3, characterized in that: One side of the left column or the right column adjacent to the vertical beam of the connecting piece is fixedly connected to the vertical beam.