Heat pipe type heat exchanger convenient to clean
By introducing a trackless cylinder, ash cleaning mechanism of a rotary scraper and a rotary scraper into the heat pipe heat exchanger, combined with a vibration mechanism, the problem of difficulty in removing impurities in the U-shaped area is solved, and efficient cleaning effect and simplified operation are achieved.
Patent Information
- Application Number
- CN202422331932.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-24
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-09-24
AI Technical Summary
In the existing heat pipe heat exchanger that is easy to clean, the U-shaped area of the heat exchanger is prone to accumulation of dust and impurities, and it cannot be effectively removed by the scraper moving left and right, which affects the cleaning effect and is cumbersome to operate.
A cleaning mechanism including a trackless cylinder, a brushed grey plate, a rotary scraper and a vibration mechanism is designed. The brushed grey plate is driven to scrape away impurities on the heat exchange pipe through the trackless cylinder, the rotary scraper scrapes away impurities in the U-shaped area, and knocks on the screen plate through the vibration mechanism to cause impurities to fall off.
It realizes convenient scraping of impurities in the U-shaped area of the heat exchange tube, improves cleaning efficiency and effect, and simplifies the operation process.
Smart Images

Figure CN223077506U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of heat pipe heat exchangers, in particular to a heat pipe heat exchanger convenient for cleaning. Background Technique
[0002] A heat pipe heat exchanger is an efficient heat energy transfer device. It uses heat pipe technology to achieve heat exchange between two fluids, and these two fluids do not mix directly during the heat exchange process. A heat pipe is a closed tubular structure, and its interior is usually filled with a small amount of working medium, such as water, ammonia or other suitable liquids. The core advantage of heat pipe technology lies in its excellent thermal conductivity and isothermal property, making the heat energy almost lossless during the transfer process.
[0003] In the existing heat pipe heat exchanger convenient for cleaning, a scraper is installed on the heat exchange tube, and the impurities on the heat exchange tube are scraped off by pushing the scraper to move left and right. However, dust and impurities are also likely to accumulate in the U-shaped area of the heat exchange tube. The impurities in the U-shaped area cannot be scraped off only by the scraper moving left and right, which affects the cleaning effect. Other cleaning tools are needed for cleaning, and the operation is relatively cumbersome, thus affecting the cleaning efficiency and being rather inconvenient.
[0004] Therefore, it is necessary to design a heat pipe heat exchanger convenient for cleaning that can conveniently scrape off the impurities in the U-shaped area of the heat exchange tube, has a simple operation, and improves the cleaning efficiency and effect. Content of the Utility Model
[0005] In order to overcome the shortcomings of the existing heat pipe heat exchanger convenient for cleaning, where dust and impurities are also likely to accumulate in the U-shaped area of the heat exchange tube, the impurities in the U-shaped area cannot be scraped off only by the scraper moving left and right, which affects the cleaning effect, and other cleaning tools are needed for cleaning, and the operation is relatively cumbersome, thus affecting the cleaning efficiency, the utility model provides a heat pipe heat exchanger convenient for cleaning that can conveniently scrape off the impurities in the U-shaped area of the heat exchange tube, has a simple operation, and improves the cleaning efficiency and effect.
[0006] The technical implementation scheme of the utility model is: a heat pipe heat exchanger convenient for cleaning, including a front end cover, side doors, a box body, a rear end cover, a horizontal partition board, a vertical partition board, heat exchange tubes, pins and a dust cleaning mechanism. The right side of the front end cover is clamped with the box body. Side doors are rotatably connected to both the front and rear parts of the box body. The right side of the box body is clamped with the rear end cover. A horizontal partition board is connected to the inner side of the middle part of the box body. A vertical partition board is connected to the left side of the horizontal partition board. The vertical partition board is connected to the box body. A plurality of heat exchange tubes are connected to the vertical partition board. The heat exchange tubes are all connected to the right part of the horizontal partition board. Pins are clamped between the box body and the front part of the front end cover, and pins are also clamped between the box body and the front part of the rear end cover. A dust cleaning mechanism is arranged on the horizontal partition board.
[0007] Furthermore, the side doors are both arc-shaped.
[0008] Furthermore, anti-slip pads are provided on the lower sides of the front and rear parts of the front end cover and the lower sides of the front and rear parts of the rear end cover.
[0009] Furthermore, the dust cleaning mechanism includes a trackless cylinder, a dust brushing plate, a rotary scraping plate and a torsion spring. A trackless cylinder is connected to the front side of the horizontal partition plate. A dust brushing plate is connected to the slider of the trackless cylinder. The dust brushing plate is slidably connected to the horizontal partition plate. The heat exchange tubes all pass through the dust brushing plate. A rotary scraping plate is rotatably connected to the right part of the horizontal partition plate. Torsion springs are connected between the front and rear parts of the rotary scraping plate and the horizontal partition plate respectively.
[0010] Furthermore, the dust brushing plate is hexagonal.
[0011] Furthermore, a vibration mechanism is also included. The vibration mechanism includes a support frame, a motor, a cam and a sieve plate. The support frame is connected to the front side of the rear end cover. The motor is connected to the lower side of the support frame. The output shaft of the motor is connected to the cam. The sieve plate is connected to the inner side of the middle part of the rear end cover and is in contact with the rotary scraping plate.
[0012] Compared with the prior art, the utility model has the following advantages: 1. By starting the trackless cylinder, the dust brushing plate is driven to move to the right, so that the impurities on the heat exchange tubes are scraped onto the horizontal partition plate. When the dust brushing plate continues to move to the right, it pushes the rotary scraping plate to rotate, and the torsion spring deforms, so that the impurities on the U-shaped area of the heat exchange tubes are scraped off, achieving the effect of being able to conveniently scrape the impurities on the U-shaped area of the heat exchange tubes, with simple operation and improved cleaning efficiency and effect.
[0013] 2. By starting the motor on the support frame, the cam is driven to rotate, so that the cam repeatedly knocks on the sieve plate, causing the impurities to fall onto the rear end cover, achieving the effect of being able to knock on the sieve plate and facilitating the cleaning of the impurities. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.
[0015] Figure 2 It is a partial three-dimensional structural sectional schematic diagram of the utility model.
[0016] Figure 3 It is a first-form three-dimensional structural sectional schematic diagram of the vibration mechanism of the utility model.
[0017] Figure 4 It is a second-form three-dimensional structural sectional schematic diagram of the dust cleaning mechanism of the utility model.
[0018] Figure 5 It is an exploded three-dimensional structural schematic diagram of the dust cleaning mechanism of the utility model.
[0019] Figure 6This is a schematic cross-sectional view of the three-dimensional structure of the vibration mechanism of the present utility model.
[0020] In the above drawings: 1: front end cover, 11: side door, 2: box body, 3: rear end cover, 4: horizontal partition board, 41: vertical partition board, 5: heat exchange tube, 6: bolt, 7: dust cleaning mechanism, 71: trackless cylinder, 72: ash brushing plate, 73: rotary scraping plate, 74: torsion spring, 8: vibration mechanism, 81: support frame, 82: motor, 83: cam, 84: sieve plate. Specific embodiments
[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0022] A heat pipe heat exchanger that is convenient for cleaning, as Figure 1 and Figure 2 shown, includes a front end cover 1, a side door 11, a box body 2, a rear end cover 3, a horizontal partition board 4, a vertical partition board 41, a heat exchange tube 5, a bolt 6 and a dust cleaning mechanism 7. The box body 2 is clamped on the right side of the front end cover 1. Side doors 11 are rotatably connected to both the front and rear parts of the box body 2. The side doors 11 are both arc-shaped. The rear end cover 3 is clamped on the right side of the box body 2. Anti-slip pads are provided on the lower sides of both the front and rear parts of the front end cover 1 and the lower sides of both the front and rear parts of the rear end cover 3 to facilitate anti-slip. A horizontal partition board 4 is connected to the inner side of the middle part of the box body 2. A vertical partition board 41 is connected to the left side of the horizontal partition board 4. The vertical partition board 41 is connected to the box body 2. Thirty-five heat exchange tubes 5 are connected to the vertical partition board 41. The heat exchange tubes 5 are all connected to the right part of the horizontal partition board 4. A bolt 6 is clamped between the box body 2 and the front part of the front end cover 1. A bolt 6 is also clamped between the box body 2 and the front part of the rear end cover 3. A dust cleaning mechanism 7 is provided on the horizontal partition board 4 that can conveniently scrape off impurities in the U-shaped area of the heat exchange tube 5.
[0023] As Figure 1 , Figure 3 , Figure 4 and Figure 5 shown, the dust cleaning mechanism 7 includes a trackless cylinder 71, an ash brushing plate 72, a rotary scraping plate 73 and a torsion spring 74. The trackless cylinder 71 is connected to the front side of the horizontal partition board 4. The slider of the trackless cylinder 71 is connected to the ash brushing plate 72. The ash brushing plate 72 is hexagonal. The ash brushing plate 72 is slidably connected to the horizontal partition board 4. The heat exchange tubes 5 all pass through the ash brushing plate 72. The rotary scraping plate 73 is rotatably connected to the right part of the horizontal partition board 4. Torsion springs 74 are connected between the front and rear parts of the rotary scraping plate 73 and the horizontal partition board 4 respectively.
[0024] As Figure 1 ,Figure 5 and Figure 6 As shown in Figure 6 , it further includes a vibration mechanism 8. The vibration mechanism 8 includes a support frame 81, a motor 82, a cam 83 and a sieve plate 84. The front side of the rear end cover 3 is connected with the support frame 81. The lower side of the support frame 81 is connected with the motor 82. The output shaft of the motor 82 is connected with the cam 83. The inner side of the middle part of the rear end cover 3 is connected with the sieve plate 84. The sieve plate 84 is in contact with the rotary scraping plate 73.
[0025] When using this device, first place the box body 2 on the ground and use the anti-slip pads for anti-slip. Then drain the water source into the front end cover 1 and isolate it through the vertical partition plate 41 so that the water flows into the heat exchange tube 5. Then connect the flue gas with the box body 2 so that the flue gas enters the box body 2. The heat of the flue gas is absorbed by the water and discharged through the pipeline under the front end cover 1, and the flue gas is discharged through the pipeline under the box body 2. When it is necessary to clean the impurities on the heat exchange tube 5, the side door 11 can be rotated, the trackless cylinder 71 is started, and the ash brushing plate 72 is driven to move to the right, so that the impurities on the heat exchange tube 5 are scraped off onto the horizontal partition plate 4. When the ash brushing plate 72 continues to move to the right, it pushes the rotary scraping plate 73 to rotate, and the torsion spring 74 deforms, so that the impurities on the U-shaped area of the heat exchange tube 5 are scraped off, thus facilitating the scraping of the impurities on the U-shaped area of the heat exchange tube 5. The operation is simple, and the cleaning efficiency and effect are improved. When the ash brushing plate 72 moves to the left, the torsion spring 74 returns to its original state, driving the rotary scraping plate 73 to rotate, so that some impurities adhere to the sieve plate 84. Then start the motor 82 on the support frame 81 to drive the cam 83 to rotate, so that the cam 83 repeatedly knocks on the sieve plate 84, causing the impurities to fall onto the rear end cover 3, thus being able to knock on the sieve plate 84 to facilitate the cleaning of the impurities. After that, pull out the bolt 6 and then clean the impurities in the rear end cover 3.
[0026] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit the protection scope of the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be modified or equivalently replaced without departing from the essence and scope of the technical solutions of the present invention.
Claims
1. A heat pipe heat exchanger convenient for cleaning, characterized in that: It includes a front end cover (1), side doors (11), a box body (2), a rear end cover (3), a horizontal partition board (4), a vertical partition board (41), heat exchange tubes (5), bolts (6) and a dust cleaning mechanism (7). The box body (2) is clamped to the right side of the front end cover (1). Side doors (11) are rotatably connected to both the front and rear parts of the box body (2). The rear end cover (3) is clamped to the right side of the box body (2). A horizontal partition board (4) is connected to the inner side of the middle part of the box body (2). A vertical partition board (41) is connected to the left side of the horizontal partition board (4). The vertical partition board (41) is connected to the box body (2). A plurality of heat exchange tubes (5) are connected to the vertical partition board (41). The heat exchange tubes (5) are all connected to the right part of the horizontal partition board (4). Bolts (6) are clamped between the front part of the box body (2) and the front end cover (1), and bolts (6) are also clamped between the front part of the box body (2) and the rear end cover (3). A dust cleaning mechanism (7) is provided on the horizontal partition board (4) to facilitate scraping of impurities in the U-shaped area of the heat exchange tubes (5).
2. The heat pipe heat exchanger according to claim 1, which is convenient for cleaning, is characterized in that: The side doors (11) are all arc-shaped.
3. The heat pipe heat exchanger convenient for cleaning according to claim 2, wherein: Anti-slip pads are provided on the lower sides of both the front and rear parts of the front end cover (1) and the lower sides of both the front and rear parts of the rear end cover (3).
4. The heat pipe heat exchanger according to claim 3, which is characterized in that: The dust cleaning mechanism (7) includes a trackless cylinder (71), a dust brushing plate (72), a rotary scraping plate (73) and a torsion spring (74). The trackless cylinder (71) is connected to the front side of the horizontal partition board (4). The slider of the trackless cylinder (71) is connected to the dust brushing plate (72). The dust brushing plate (72) is slidably connected to the horizontal partition board (4). The heat exchange tubes (5) all pass through the dust brushing plate (72). The rotary scraping plate (73) is rotatably connected to the right part of the horizontal partition board (4). Torsion springs (74) are connected between the front and rear parts of the rotary scraping plate (73) and the horizontal partition board (4).
5. The heat pipe heat exchanger according to claim 4, characterized in that: The dust brushing plate (72) is hexagonal.
6. The heat pipe heat exchanger according to claim 5, characterized in that: It further includes a vibration mechanism (8). The vibration mechanism (8) includes a support frame (81), a motor (82), a cam (83) and a sieve plate (84). The support frame (81) is connected to the front side of the rear end cover (3). The motor (82) is connected to the lower side of the support frame (81). The output shaft of the motor (82) is connected to the cam (83). The sieve plate (84) is connected to the inner side of the middle part of the rear end cover (3). The sieve plate (84) contacts the rotary scraping plate (73).