Intelligent efficient energy-saving heat energy exchange system assembly

Abstract

An intelligent efficient energy-saving heat energy exchange system assembly comprises a supporting frame, a heat exchanger, an electric control valve, a pump body and an electric control box. The supporting frame comprises a supporting table located on the top. The sliding rails are connected to the supporting table and arranged in the length direction of the supporting table, each sliding rail is provided with a plurality of sliding blocks in a sliding mode, the tops of the sliding blocks are fixedly connected with quick-release supporting blocks, and positioning columns are arranged at the tops of the quick-release supporting blocks in a protruding mode; the bottom of the heat exchanger, the bottom of the pump body and the bottom of the electric cabinet are fixedly connected with quick-release bases, positioning cylinders are arranged at the bottoms of the quick-release bases in a protruding mode, positioning grooves are formed in the bottoms of the positioning cylinders upwards, and the positioning grooves and the positioning columns can be in insertion fit. The heat exchanger, the pump body and the electric cabinet are detachably connected to the supporting table. All the components on the supporting table are connected with the supporting table through the cooperation of the quick-release base and the quick-release supporting block, so that all the components are very convenient to disassemble and assemble.

Description

Technical Field

[0001] The utility model relates to the field of heat exchange systems, and particularly relates to an intelligent and energy-efficient heat exchange system component. Background Art

[0002] The heat exchange system is an essential subsystem in the chemical process and belongs to the industrial auxiliary system. In industry, the heat exchange system is usually used to provide energy for the core process unit and cool the product to the specified temperature, reducing the energy consumption of the chemical process and improving the energy efficiency.

[0003] In the prior art, some micro or small heat exchange systems are integrated on a workbench in the form of components for easy installation and placement of the heat exchange system. Moreover, the existing heat exchange systems are also developing towards the intelligent direction to achieve automatic control of heat exchange. Therefore, intelligent components need to be added on the basis of the existing heat exchange system components.

[0004] As disclosed in the Chinese patent with the patent number Z 201921525968.0: "A micro heat exchange unit, which includes a plate heat exchanger. The plate heat exchanger is respectively connected to the primary water supply pipeline, the primary water return pipeline, the secondary water return pipeline and the secondary water supply pipeline. The primary water supply pipeline, the primary water return pipeline, the secondary water return pipeline and the secondary water supply pipeline are arranged on the same side of the plate heat exchanger, and the primary water return pipeline and the secondary water return pipeline are arranged close to the plate heat exchanger. Compared with the prior art, the beneficial effects of the present utility model are as follows: The micro heat exchange unit has high integration, complete functions, stable operation, simple operation, quiet work without vibration, low energy consumption, compact structure, small volume, light weight, portable movement, strong adaptability and convenient and fast installation. The micro heat exchange unit can be conveniently arranged in narrow spaces such as stairwells and garages."

[0005] Including the solution described in the above patent, there is a problem with the micro and small intelligent heat exchange system components in the prior art, that is, each component of the heat exchange system component needs to be welded to the workbench to complete fixation. However, this installation method not only consumes a lot of assembly time, but also makes it very inconvenient to disassemble the components when subsequent maintenance and repair of the heat exchange system component are required. Summary of the Invention

[0006] In order to overcome the deficiencies in the prior art that the components of the heat exchange system component need to be welded to the workbench, resulting in difficult assembly and inconvenient maintenance of the component, the present utility model provides an intelligent and energy-efficient heat exchange system component.

[0007] The technical solution for the present utility model to solve its technical problems is: An intelligent and energy-efficient heat exchange system component, comprising:

[0008] Support frame, which includes a support platform at the top;

[0009] Heat exchanger, which is connected to the support platform and is connected with a number of inlet pipes and outlet pipes;

[0010] Electric control valve, which is arranged on the inlet pipes and outlet pipes;

[0011] Pump body, which is connected to the support platform and forms a connection with one of the inlet pipes;

[0012] Electric control box, which is connected to the support platform, and the electric control valve and the pump body are both electrically connected to the electric control box;

[0013] It further includes:

[0014] A number of slide rails, which are connected to the support platform and are arranged along the length direction of the support platform. A number of sliders can be slidably arranged on each slide rail. A quick-release support block is fixedly connected to the top of the slider, and a positioning post protrudes from the top of the quick-release support block;

[0015] The bottoms of the heat exchanger, the pump body and the electric control box are all fixedly connected with quick-release seats. A positioning cylinder protrudes from the bottom of the quick-release seat, and a positioning groove is opened upward at the bottom of the positioning cylinder. The positioning groove can form a plug-in fit with the positioning post, so as to realize the detachable connection of the heat exchanger, the pump body and the electric control box to the support platform through the connection between the quick-release seat and the quick-release support block.

[0016] The arrangement of the inlet pipes and outlet pipes is further improved. There are two inlet pipes and two outlet pipes. The inlet pipe connected to the pump body is used for the input of coolant, and the corresponding one of the outlet pipes is used for the output of coolant; the other inlet pipe is used for the input of the liquid to be cooled, and the corresponding other outlet pipe is used for the output of the cooled liquid.

[0017] The reinforcement structure between the quick-release seat and the quick-release support block is further improved. A reinforcing ring is embedded on the side wall of the positioning post near its top, and a reinforcing groove is opened on the groove wall of the positioning groove. When the positioning post and the positioning groove form a plug-in fit, the reinforcing ring is embedded in the reinforcing groove.

[0018] The specific setting method of the reinforcing ring is further improved. The reinforcing ring is a deformable rubber ring.

[0019] The arrangement of the slide rails is further improved. The slide rail includes a main slide rail and a secondary slide rail that are parallel to each other. The heat exchanger and the electric control box are connected to the main slide rail, and the pump body is connected to the secondary slide rail.

[0020] The connection structure between the support frame and the support platform is further improved. An installation groove is recessed downward at the top of the support frame, and the support platform is fitted and connected within the installation groove. Handles for easily lifting the support platform are also provided on both sides of the upper end of the support platform.

[0021] The specific composition structure of the pump body is further improved. The pump body includes a circulation pump and a make-up water pump. The circulation pump is connected to an external water source through a main water supply pipe, and the make-up water pump is connected to the external water source through a secondary water supply pipe. The make-up water pump is connected to the main water supply pipe through a make-up water pipe, and a filter is also connected to the main water supply pipe.

[0022] The pressure relief structure in the pump body is further improved. A pressure relief pipe is connected between the make-up water pipe and the secondary water supply pipe, and a filter is also provided on the pressure relief pipe.

[0023] The lifting structure of the circulation pump is further improved. A lifting seat is fixedly connected to the bottom of the circulation pump, and the quick-release seat is connected to the lower side of the lifting seat.

[0024] The detection devices on the water inlet pipe and the water outlet pipe are further improved. A number of pressure gauges, temperature gauges, and temperature sensors are respectively penetrated through the water inlet pipe and the water outlet pipe, and the temperature sensors are electrically connected to the electric control box.

[0025] The moving structure of the support frame is further improved. A number of universal wheels for easy movement are connected to the bottom of the support frame.

[0026] The assembly process of the present utility model:

[0027] First, the quick-release seat is connected in advance to the bottoms of the heat exchanger, the pump body, and the electric control box by bolts or welding. Then, the slider on the slide rail is adjusted to the appropriate position. Through the cooperation of the quick-release seat and the quick-release support block, the heat exchanger, the pump body, and the electric control box are all connected above the support platform. Then, when connecting the heat exchanger, the pump body, and the electric control box through pipelines or circuits, their sliding can be promoted to adjust the distance between them for easy connection. When all pipelines and circuits are connected, the entire support platform can be lifted by the handle and placed into the installation groove of the support frame. Finally, the support frame can be pushed to move it to the installation location of the heat exchange system components for installation.

[0028] The beneficial effects of the present utility model are as follows:

[0029] 1. Each component on the support platform is connected to the support platform through the cooperation of the quick-release seat and the quick-release support block, making the disassembly and assembly of each component very convenient. And since the quick-release support block is connected to the slider of the slide rail, each component can also slide on the support platform, further reducing the assembly difficulty.

[0030] 2. The support platform is detachably connected to the support frame as a whole, making it easier to operate when installing components on the support platform. Moreover, since the support frame can be moved, the mobile assembly of the entire component is also easier.

[0031] 3. The pump body consists of a circulation pump and a makeup water pump. The circulation pump is relied on to achieve the circulation of the coolant, and the makeup water pump is used to supplement the coolant, thereby effectively improving the continuous working ability of this heat exchange system component and achieving efficient heat exchange.

[0032] 4. An electric control box is provided, and detection and control structures connected to the electric control box are provided on the inlet pipe and the outlet pipe, facilitating the intelligent control of this heat exchange system component. Description of the Drawings

[0033] Figure 1 is the structural schematic diagram of the present utility model.

[0034] Figure 2 is the explosion schematic diagram of the present utility model.

[0035] Figure 3 is the cross-sectional view of the cooperation between the quick-release support block and the quick-release seat in the present utility model.

[0036] Figure 4 is the structural schematic diagram of the slider and the quick-release support block in the present utility model.

[0037] Figure 5 is the structural schematic diagram of the heat exchanger, the inlet pipe and the outlet pipe in the present utility model.

[0038] Figure 6 is the structural schematic diagram of the electric control box and the quick-release seat in the present utility model.

[0039] Figure 7 is the structural schematic diagram of the pump body in the present utility model.

[0040] Reference numerals in the drawings: 1. Support frame; 2. Support platform; 3. Heat exchanger; 4. Inlet pipe; 5. Outlet pipe; 6. Electric control valve; 7. Electric control box; 8. Slide rail; 9. Slider; 10. Quick-release support block; 11. Positioning column; 12. Quick-release seat; 13. Positioning cylinder; 14. Positioning groove; 15. Reinforcing ring; 16. Reinforcing groove; 17. Main slide rail; 18. Sub-slide rail; 19. Installation groove; 20. Handle; 21. Circulation pump; 22. Makeup water pump; 23. Main water supply pipe; 24. Sub-water supply pipe; 25. Makeup water pipe; 26. Filter; 27. Pressure relief pipe; 28. Lifting seat; 29. Pressure gauge; 30. Thermometer; 31. Temperature sensor; 32. Universal wheel. Detailed Embodiments

[0041] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0042] It should be understood that although terms such as upper, middle, lower, top, one end, etc. appear in this article to describe various elements, these elements are not limited by these terms. These terms are only used to distinguish elements from each other for easy understanding, rather than for defining any directional or sequential limitations.

[0043] Embodiment

[0044] Combine Figures 1 to 6 Shown is an intelligent and energy-efficient heat exchange system component, including a support frame 1, a heat exchanger 3, an electric control valve 6, a pump body, and an electric control box 7; the support frame 1 includes a support platform 2 at the top; the heat exchanger 3 is connected to the support platform 2, and several inlet pipes 4 and outlet pipes 5 are connected thereto; the electric control valve 6 is arranged on the inlet pipes 4 and outlet pipes 5; the pump body is connected to the support platform 2 and forms a connection with one of the inlet pipes 4; the electric control box 7 is connected to the support platform 2, and the electric control valve 6 and the pump body are both electrically connected to the electric control box 7; there are also several slide rails 8, which are connected to the support platform 2 and arranged along the length direction of the support platform 2. Several sliders 9 can be slidably arranged on each slide rail 8. A quick-release support block 10 is fixedly connected to the top of the slider 9, and a positioning post 11 protrudes from the top of the quick-release support block 10; the bottoms of the heat exchanger 3, the pump body, and the electric control box 7 are all fixedly connected with quick-release seats 12. A positioning cylinder 13 protrudes from the bottom of the quick-release seat 12, and a positioning groove 14 is opened upward at the bottom of the positioning cylinder 13. The positioning groove 14 can form a plug-in fit with the positioning post 11, so as to realize the detachable connection of the heat exchanger 3, the pump body, and the electric control box 7 to the support platform 2 through the connection between the quick-release seat 12 and the quick-release support block 10.

[0045] In this embodiment, there are two inlet pipes 4 and two outlet pipes 5. The inlet pipe 4 connected to the pump body is used for the input of the coolant, and one of the corresponding outlet pipes 5 is used for the output of the coolant; the other inlet pipe 4 is used for the input of the liquid to be cooled, and the other corresponding outlet pipe 5 is used for the output of the cooled liquid.

[0046] Combine Figure 3 And Figure 4As shown, in this embodiment, a reinforcing ring 15 is embedded on the side wall of the positioning post 11 near its top, and a reinforcing groove 16 is formed on the groove wall of the positioning groove 14. When the positioning post 11 and the positioning groove 14 are in plug-in fit, the reinforcing ring 15 is in embedded fit with the reinforcing groove 16.

[0047] In this embodiment, the reinforcing ring 15 is a deformable rubber ring.

[0048] Combined Figure 1 and Figure 2 As shown, in this embodiment, the slide rail 8 includes a main slide rail 17 and a secondary slide rail 18 that are parallel to each other. The heat exchanger 3 and the electric control box 7 are connected to the main slide rail 17, and the pump body is connected to the secondary slide rail 18.

[0049] Among them, as Figure 2 shown, in this embodiment, the top of the support frame 1 is recessed downward to form a mounting groove 19, the support platform 2 is fitted and connected to the mounting groove 19, and handles 20 for facilitating the lifting of the support platform 2 are further provided on both sides of the upper end of the support platform 2.

[0050] Among them, as Figure 7 shown, in this embodiment, the pump body includes a circulation pump 21 and a makeup water pump 22. The circulation pump 21 is in communication with an external water source through a main water supply pipe 23, and the makeup water pump 22 is in communication with the external water source through a secondary water supply pipe 24. The makeup water pump 22 is in communication with the main water supply pipe 23 through a makeup water pipe 25, and a filter 26 is further connected to the main water supply pipe 23.

[0051] Among them, as Figure 7 shown, in this embodiment, the makeup water pipe 25 and the secondary water supply pipe 24 are in communication through a pressure relief pipe 27, and a filter 26 is also provided on the pressure relief pipe 27.

[0052] Among them, as Figure 7 shown, in this embodiment, a lifting seat 28 is further fixedly connected to the bottom of the circulation pump 21, and the quick-release seat 12 is connected to the lower side of the lifting seat 28.

[0053] Among them, as Figure 5 shown, in this embodiment, a plurality of pressure gauges 29, temperature gauges 30, and temperature sensors 31 are respectively penetrated through the water inlet pipe 4 and the water outlet pipe 5, and the temperature sensor 31 is electrically connected to the electric control box 7.

[0054] Combined Figure 1 and Figure 2 shown, in this embodiment, a plurality of universal wheels 32 for facilitating movement are connected to the bottom of the support frame 1.

[0055] Assembly process of this embodiment:

[0056] First, connect the quick-release base 12 to the bottoms of the heat exchanger 3, the pump body, and the electric control box 7 in advance by bolts or welding. Then, adjust the slider 9 on the sliding rail 8 to the appropriate position. Next, through the cooperation of the quick-release base 12 and the quick-release support block 10, connect the heat exchanger 3, the pump body, and the electric control box 7 above the support table 2. Then, when connecting the heat exchanger 3, the pump body, and the electric control box 7 through pipelines or circuits, the three can be pushed to slide, so as to adjust the distance between the three for easy connection. When all pipelines and circuits are connected, the entire support table 2 can be lifted by the handle 20 and placed into the installation groove 19 of the support frame 1. Finally, the support frame 1 can be pushed to move it to the installation location of the heat exchange system assembly for installation.

[0057] The advantages of this embodiment are as follows: The installation and maintenance of the heat exchange system assembly are very convenient, and the heat exchange system assembly has a high degree of intelligence and very efficient heat exchange.

[0058] The above specific embodiments are only explanations of the present invention, and they are not limitations on the present invention. Those skilled in the art can make modifications to this embodiment without creative contributions according to needs after reading this specification, but as long as they are within the scope of the claims of the present invention, they are protected by the patent law.

Claims

1. An intelligent and energy-efficient heat exchange system component, comprising: A support frame (1), which includes a support platform (2) located at the top; A heat exchanger (3), which is connected to the support platform (2) and is connected with a plurality of inlet pipes (4) and outlet pipes (5); An electric control valve (6), which is arranged on the inlet pipe (4) and the outlet pipe (5); A pump body, which is connected to the support platform (2) and is in communication with one of the inlet pipes (4); An electric control box (7), which is connected to the support platform (2), and the electric control valve (6) and the pump body are both electrically connected to the electric control box (7); It is characterized in that It further includes: A plurality of slide rails (8), which are connected to the support platform (2) and are arranged along the length direction of the support platform (2). A plurality of sliders (9) can be slidably arranged on each slide rail (8). A quick-release support block (10) is fixedly connected to the top of the slider (9), and a positioning post (11) protrudes from the top of the quick-release support block (10); The bottoms of the heat exchanger (3), the pump body and the electric control box (7) are all fixedly connected with quick-release seats (12). A positioning cylinder (13) protrudes from the bottom of the quick-release seat (12). A positioning groove (14) is opened upward at the bottom of the positioning cylinder (13). The positioning groove (14) can form a plug-in fit with the positioning post (11), so as to realize the detachable connection of the heat exchanger (3), the pump body and the electric control box (7) to the support platform (2) through the connection between the quick-release seat (12) and the quick-release support block (10).

2. An intelligent and highly energy-efficient heat exchange system component according to claim 1, characterized in that: A reinforcing ring (15) is embedded in the side wall of the positioning post (11) near its top. A reinforcing groove (16) is opened on the groove wall of the positioning groove (14). When the positioning post (11) forms a plug-in fit with the positioning groove (14), the reinforcing ring (15) is embedded in the reinforcing groove (16).

3. An intelligent and highly energy-efficient heat exchange system component according to claim 2, characterized in that: The reinforcing ring (15) is a deformable rubber ring.

4. An intelligent and highly energy-efficient heat exchange system component according to claim 1, characterized in that: The slide rail (8) includes a main slide rail (17) and a secondary slide rail (18) that are parallel to each other. The heat exchanger (3) and the electric control box (7) are connected to the main slide rail (17), and the pump body is connected to the secondary slide rail (18).

5. An intelligent and highly energy-efficient heat exchange system component according to claim 1, characterized in that: The top of the support frame (1) is recessed downward to form an installation groove (19). The support platform (2) is fitted and connected to the installation groove (19). Handles (20) for easily lifting the support platform (2) are further arranged on both sides of the upper end of the support platform (2).

6. An intelligent and highly energy-efficient heat exchange system component according to claim 1, characterized in that: The pump body includes a circulation pump (21) and a make-up water pump (22). The circulation pump (21) is in communication with an external water source through a main water supply pipe (23), and the make-up water pump (22) is in communication with the external water source through a secondary water supply pipe (24). The make-up water pump (22) is in communication with the main water supply pipe (23) through a make-up water pipe (25). A filter (26) is also connected to the main water supply pipe (23).

7. An intelligent and energy-efficient heat exchange system component according to claim 6, characterized in that: The make-up water pipe (25) and the secondary water supply pipe (24) are in communication with each other through a pressure relief pipe (27), and a filter (26) is also arranged on the pressure relief pipe (27).

8. An intelligent and highly energy-efficient heat exchange system component according to claim 6, characterized in that: A lifting seat (28) is also fixedly connected to the bottom of the circulation pump (21), and the quick-release seat (12) is connected to the lower side of the lifting seat (28).

9. An intelligent and highly energy-efficient heat exchange system component according to claim 1, characterized in that: A number of pressure gauges (29), thermometers (30) and temperature sensors (31) are respectively arranged on the water inlet pipe (4) and the water outlet pipe (5), and the temperature sensor (31) is electrically connected to the electric control box (7).

10. An intelligent and highly energy-efficient heat exchange system component according to claim 1, characterized in that: A number of universal wheels (32) facilitating movement are connected to the bottom of the support frame (1).

Images