Time-delay valve core function detection device

Abstract

The utility model provides a time-delay valve core function detection device, comprising a detection bench, a water tank arranged on the top of the detection bench, two detection assemblies arranged on the water tank, each detection assembly comprising a faucet used for placing a valve core to be detected, a bottom plate fixedly connected to the inner wall of the water tank through screws, and a faucet arranged on the top of the bottom plate. A baffle is arranged at the top of the detection table, a mounting column is arranged on one side of the baffle, a lifting cylinder and a key cylinder are arranged on the mounting column, a connecting plate is arranged at the bottom end of a pneumatic rod of the lifting cylinder, a fixing sleeve corresponding to the valve element is arranged at the bottom of the connecting plate, and a key ejector rod at the bottom of the key cylinder penetrates through the fixing sleeve; through the arrangement of the detection assembly and the adoption of full-mechanical operation, the consistency of each test process is ensured, the problem that a traditional valve element detection device is easily influenced by human factors is solved, human errors are reduced, and the authenticity and reliability of detection data are ensured; and meanwhile, the requirement for manpower is reduced, and the personnel cost is reduced.

Description

Technical Field

[0001] The utility model belongs to the technical field of spool detection, and more specifically, particularly relates to a time-delay spool function detection device. Background Art

[0002] As an indispensable item in daily life, the quality and performance of faucets have always been the focus of people's attention; and as one of the core components of faucets, the functional characteristics of the spool directly determine the service life and user experience of the faucet.

[0003] Most of the existing spool function detection methods rely on manual operation. The detection personnel need to manually install the spool, control the water flow and observe the working state of the spool, and judge whether the spool is qualified based on experience and senses. This method is not only inefficient, but also easily affected by human factors, resulting in difficulty in ensuring the accuracy and consistency of the detection results; secondly, a large amount of manual input leads to high manufacturing costs, reducing the economic benefits of enterprises. Summary of the Utility Model

[0004] In order to solve the above technical problems, the utility model provides a time-delay spool function detection device to solve the technical problems in the prior art that the traditional spool detection device relies on manual operation, the detection personnel need to manually install the spool, control the water flow and observe the working state of the spool, which is easily affected by human factors; and a large amount of manual input leads to high manufacturing costs, reducing the economic benefits of enterprises.

[0005] The purpose and effect of a time-delay spool function detection device of the utility model are achieved by the following specific technical means:

[0006] A time-delay spool function detection device includes a detection table. A water tank is arranged on the top of the detection table. Two groups of detection components are arranged on the water tank. The detection component includes a faucet for placing the spool to be detected. The inner wall of the water tank is fixedly connected with a bottom plate by screws. The faucet is arranged on the top of the bottom plate. A baffle is arranged on the top of the detection table. An installation column is arranged on one side of the baffle. A lifting cylinder and a key cylinder are arranged on the installation column. A connecting plate is arranged at the bottom end of the pneumatic rod of the lifting cylinder. A fixing sleeve corresponding to the spool is arranged at the bottom of the connecting plate. The key ejector rod at the bottom of the key cylinder passes through the fixing sleeve.

[0007] In a preferred embodiment, the detection component further includes a liquid level sensor. A hose is arranged at the water outlet end of the faucet. The liquid level sensor is sleeved on the hose. A water pipe is connected to the water inlet end of the faucet. A pressure gauge is arranged on the water pipe.

[0008] In a preferred embodiment, a control panel is provided on one side of the baffle, a power supply box is provided on one side of the test bench, multiple groups of control buttons are provided on the front of the test bench, and the power supply box, the multiple groups of control buttons and the liquid level sensor are all electrically connected to the control panel.

[0009] In a preferred embodiment, a through installation cavity is provided on one side of the test bench, a water tank is provided in the installation cavity, and two water pumps are provided on one side of the water tank. The water outlet ends of the two water pumps are respectively connected to the two water pipes.

[0010] In a preferred embodiment, a drain outlet is provided at the bottom of the water tank corresponding to the water tank, a filter screen is provided in the drain outlet, a water inlet pipe is connected to one side of the water tank, a drain pipe is connected to the bottom of the water tank, and a hook is provided on one side of the test bench. The drain pipe can be placed on the hook.

[0011] In a preferred embodiment, an installation frame is provided in the installation cavity, and two cylinder modules are provided at the top of the installation frame. The two cylinder modules are respectively connected to the two lifting cylinders and the two key cylinders through multiple air pipes.

[0012] In a preferred embodiment, two switchable door panels are provided at the openings at both ends of the installation cavity, and multiple universal wheels are provided at the bottom of the test bench.

[0013] Compared with the prior art, the present utility model has the following beneficial effects:

[0014] 1. Through the setting of the lifting cylinder and the key cylinder, when using the device, start the lifting cylinder to push out the pneumatic rod, so that the connecting plate and the fixed sleeve descend, and fix the spool to be detected through the fixed sleeve. Then start the key cylinder to push out the key ejector rod, so that the key ejector rod moves downward until it presses the spool to open the water outlet. The full mechanical operation is adopted to ensure the consistency of each test process, solve the problem that the traditional spool detection device is easily affected by human factors, reduce the human error, and ensure the authenticity and reliability of the detection data, providing reliable data support for the subsequent product optimization; moreover, in the previous tests, employees needed to spend a lot of time on operations such as fixing the spool. Now, during the test, employees only need to press multiple groups of control buttons to operate, saving the time previously used for fixing the spool, significantly improving the production efficiency; high efficiency means that the enterprise can complete more detection tasks in the same time, accelerate the production cycle of the product, and meet the market demand faster, thus enhancing the competitiveness of the enterprise in the market.

[0015] 2. By setting up the liquid level sensor, when using this device, the water output of the faucet can be sensed by the liquid level sensor, and the water output time can be displayed through the control panel. This solves the problem that the traditional valve core detection device requires manual observation of the working state of the valve core, reduces the demand for labor, and thus greatly reduces the personnel cost. This helps to improve the economic efficiency of the enterprise and ensures the continuity and stability of the test at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 FIG. is a schematic structural diagram of a delay valve core function detection device of the present utility model;

[0017] Figure 2 FIG. is an exploded view of a delay valve core function detection device of the present utility model;

[0018] Figure 3 FIG. is a schematic structural diagram of the cylinder module and the mounting frame of a delay valve core function detection device of the present utility model after being disassembled;

[0019] Figure 4 FIG. is a schematic structural diagram of the detection component of a delay valve core function detection device of the present utility model after being assembled;

[0020] Figure 5 is Figure 4 a schematic structural diagram after being disassembled.

[0021] In the figure, the corresponding relationship between the component names and the drawing reference numerals is as follows:

[0022] 11, detection table; 12, water tank; 13, valve core; 14, bottom plate; 15, baffle; 16, mounting post; 17, control panel; 18, power supply box; 19, control button; 21, faucet; 22, lifting cylinder; 23, key cylinder; 24, connecting plate; 25, fixed sleeve; 26, key ejector rod; 27, liquid level sensor; 28, hose; 29, water pipe; 30, pressure gauge; 31, mounting cavity; 32, water tank; 33, water pump; 34, drain port; 35, filter screen; 36, water inlet pipe; 37, drain pipe; 38, hook; 39, mounting frame; 40, cylinder module; 41, air pipe; 42, door panel; 43, universal wheel. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0023] The following further describes in detail the embodiments of the present utility model in conjunction with the drawings. The following embodiments are used to illustrate the present utility model, but cannot be used to limit the scope of the present utility model.

[0024] Embodiment: As shown in FIGS. Figure 1 to Figure 5 shown:

[0025] The utility model provides a device for detecting the function of a time-delay valve core, which includes a detection table 11. The detection table 11 serves as the base of the device, and a water tank 12 is arranged on its top to simulate the actual use environment of a faucet 21. The inner wall of the water tank 12 is fixedly connected with a detachable and replaceable bottom plate 14 by screws. The faucet 21 to be detected is arranged on the top of the bottom plate 14. This detachable bottom plate 14 structure can replace the bottom plate 14 to adapt to faucets 21 of different sizes and specifications, thereby improving the versatility and adaptability of the device. A baffle 15 is also arranged on the top of the detection table 11. An installation column 16 is arranged on one side of the baffle 15. A lifting cylinder 22 and a key cylinder 23 are installed on the installation column 16. The bottom end of the pneumatic rod of the lifting cylinder 22 is connected with a connecting plate 24. A fixing sleeve 25 corresponding to the valve core 13 is arranged at the bottom of the connecting plate 24. The key ejector rod 26 of the key cylinder 23 passes through the fixing sleeve 25 and can directly act on the valve core 13. Through the lifting action of the lifting cylinder 22, the fixing sleeve 25 can be pressed down to quickly and stably clamp the valve core 13 in the correct position. The key cylinder 23 can simulate the actual operation of the user, and press down the key ejector rod 26 to test the opening and closing actions of the valve core 13. The setting of this automated mechanical structure improves the reliability and efficiency of the detection process. Compared with the traditional manual detection method, this device can ensure that each test process is exactly the same, eliminate human errors, thereby ensuring the authenticity and reliability of the test data. At the same time, the fully automated operation mode also reduces the labor cost and improves the overall economic efficiency of the enterprise.

[0026] Please refer to Figure 2 , Figure 4 and Figure 5 As shown, the detection assembly further includes a liquid level sensor 27. A hose 28 is arranged at the water outlet end of the faucet 21, and the liquid level sensor 27 is installed on the hose 28. The liquid level sensor 27 can be of the XKC-Y26 model of the Xingkechuang brand. It can detect the water output when the valve core 13 is opened, providing a strong guarantee for ensuring the reliability of the detection data. At the same time, a water pipe 29 is connected to the water inlet end of the faucet 21, and a pressure gauge 30 is installed on the water pipe 29 to monitor the change of the inlet water pressure in real time. This all-round monitoring mode ensures that each detection index can objectively and accurately reflect the actual working state of the valve core 13, providing valuable data support for subsequent product optimization.

[0027] Please refer to Figure 2 and Figure 5As shown in the figure, a control panel 17 is provided on one side of the baffle 15, providing a convenient control interface for the operator. A power supply box 18 is provided on one side of the test bench 11 to provide stable and reliable power supply for the device. On the front of the test bench 11, multiple groups of control buttons 19 are provided, including fixing buttons, start buttons, switching buttons, stop buttons, etc., which can achieve refined control of the entire detection process. Among them, the fixing button is used to start the lifting cylinder 22, so as to drive the lower pressing fixing sleeve 25 to reliably fix the valve core 13; the start button is used to drive the key pressing cylinder 23, so that it presses down to drive the key pressing rod 26, and then presses the valve core 13 to open the water outlet; the switching button can select to run two groups of detection components separately or simultaneously; the stop button can terminate the operation of the entire detection device at any time, improving the operation convenience of the detection process.

[0028] The power supply box 18, multiple groups of control buttons 19 and the liquid level sensor 27 are all electrically connected to the control panel 17. The control panel 17 is equipped with an OLED display screen, which can clearly display various test data in real time. The liquid level sensor 27 senses the water outlet condition of the faucet 21 and feeds the relevant data back to the display screen on the control panel 17. The operator can monitor the progress and results of the entire test process in real time without waiting to obtain the data after the test is completed, solving the problem that the traditional valve core detection device needs to manually observe the working state of the valve core 13, and greatly reducing the demand for manual operation, greatly improving the continuity and stability of the test, thus helping to reduce personnel costs and improve the overall economic efficiency of the enterprise, while ensuring the continuity and stability of the test.

[0029] Please refer to as Figure 3 As shown in the figure, a through installation cavity 31 is opened on one side of the test bench 11. A water tank 32 is arranged in the installation cavity 31. To meet the water source requirements during the detection process, two groups of water pumps 33 are installed on one side of the water tank 32. The water outlet ends of the two groups of water pumps 33 are respectively connected to two groups of water pipes 29, which can ensure that during the detection process, the required water source can be continuously and stably supplied to the faucet 21, avoiding affecting the normal progress of the test due to water source interruption.

[0030] Please refer to as Figure 3 And Figure 5As shown, a drain outlet 34 corresponding to the water tank 32 is provided at the bottom of the water trough 12. A filter screen 35 is also installed inside the drain outlet 34 to filter the discharged water. One side of the water tank 32 is connected with a water inlet pipe 36 to facilitate timely replenishment of the required clean water, and a drain pipe 37 is provided at the bottom of the water tank 32 to drain the water. To facilitate the operator's management of the drain pipe 37, a hook 38 is specially provided on one side of the test bench 11, and the drain pipe 37 can be directly hung thereon. During the test, water can enter the water tank 32 from the drain outlet 34 and then be discharged from the faucet 21 again through the two groups of water pumps 33 to conduct water circulation.

[0031] Please refer to as Figure 3 and Figure 5 As shown, an installation frame 39 is provided in the installation cavity 31. Two groups of cylinder modules 40 are installed at the top of the installation frame 39. These two groups of cylinder modules 40 are respectively connected with the two groups of lifting cylinders 22 and the two groups of key cylinders 23 on the test bench 11 through multiple groups of air pipes 41.

[0032] Please refer to as Figure 1 and Figure 2 As shown, at both open positions at the two ends of the installation cavity 31, two groups of switchable door panels 42 are provided. This not only facilitates the staff to enter and exit the detection area to inspect and maintain related equipment, but also can effectively isolate the detection environment and maintain good sealing performance. At the same time, multiple groups of universal wheels 43 are installed at the bottom of the test bench 11, which can enhance the mobility of the device, enabling it to be adjusted at any time according to actual needs, further improving the convenience.

[0033] The specific usage method and function of this embodiment: First, two independent detection components are provided on the test bench 11. Each group includes a faucet 21 for placing the valve core 13 to be detected, corresponding liquid level sensors 27, pressure gauges 30 and other supporting components, which not only improves the detection efficiency, but also can compare the performance differences of different valve core products at the same time.

[0034] During the test, the operator only needs to steadily place the valve core 13 to be detected in the faucet 21, and adjust the water pressure to the required range through the control panel 17. Subsequently, press the fixing button to start the lifting cylinder 22, and its pneumatic rod is pushed downward to drive the connecting plate 24 and the fixing sleeve 25 to descend together, so as to quickly and stably clamp the valve core 13 to be detected in the correct position; then, press the start button to start the key cylinder 23, and the key ejector rod 26 of the key cylinder 23 then passes through the fixing sleeve 25 and directly acts on the valve core 13 to simulate the actual opening operation of the user and trigger the water outlet process; this fully mechanized operation mode ensures that each test process is completely consistent, effectively eliminates the errors caused by human factors, guarantees the true reliability of the detection data, and provides reliable support for the subsequent product optimization; moreover, the traditional detection of the valve core usually requires employees to spend a lot of time on tedious fixing operations, while this device only needs to press multiple groups of control buttons 19 to complete the entire detection process, without spending a lot of time on manual fixing and other operations, saving a large amount of labor costs, improving the economic benefits of the enterprise, and enhancing the market competitiveness of the enterprise; the liquid level sensor 27 will monitor the water outlet time in real time and feedback the data to the OLED display screen for the operator to view at any time.

[0035] The embodiments of the present invention are given for purposes of illustration and description, and are not exhaustive or limit the present invention to the disclosed form. Many modifications and variations are obvious to those of ordinary skill in the art. The embodiments are chosen and described in order to better explain the principles of the present invention and its practical application, and to enable those of ordinary skill in the art to understand the present invention so as to design various embodiments with various modifications suitable for specific purposes.

Claims

1. A delay valve core function detection device, characterized in that: It includes a detection table (11), a water tank (12) is arranged on the top of the detection table (11), two groups of detection components are arranged on the water tank (12), the detection component includes a faucet (21) for placing the valve core (13) to be detected, the inner wall of the water tank (12) is fixedly connected with a bottom plate (14) by screws, the faucet (21) is arranged on the top of the bottom plate (14), a baffle (15) is arranged on the top of the detection table (11), an installation column (16) is arranged on one side of the baffle (15), a lifting cylinder (22) and a key cylinder (23) are arranged on the installation column (16), a connecting plate (24) is arranged at the bottom end of the pneumatic rod of the lifting cylinder (22), and a fixing sleeve (25) is arranged at the bottom of the connecting plate (24) corresponding to the valve core (13), and the key ejector rod (26) at the bottom of the key cylinder (23) passes through the fixing sleeve (25).

2. The function detection device for a time-delay valve core according to claim 1, characterized in that: The detection component further includes a liquid level sensor (27), a hose (28) is arranged at the water outlet end of the faucet (21), the liquid level sensor (27) is sleeved on the hose (28), a water pipe (29) is connected to the water inlet end of the faucet (21), and a pressure gauge (30) is arranged on the water pipe (29).

3. The function detection device for a time-delay valve core according to claim 2, wherein: A control panel (17) is arranged on one side of the baffle (15), a power supply box (18) is arranged on one side of the detection table (11), multiple groups of control buttons (19) are arranged on the front of the detection table (11), and the power supply box (18), the multiple groups of control buttons (19) and the liquid level sensor (27) are all electrically connected to the control panel (17).

4. The function detection device for a time-delay valve core according to claim 2, wherein: An installation cavity (31) is opened on one side of the detection table (11), a water tank (32) is arranged in the installation cavity (31), two groups of water pumps (33) are arranged on one side of the water tank (32), and the water outlet ends of the two groups of water pumps (33) are respectively connected to the two groups of water pipes (29).

5. The function detection device for a time-delay valve core according to claim 4, characterized in that: A drain port (34) is arranged at the bottom of the water tank (12) corresponding to the water tank (32), a filter screen (35) is arranged in the drain port (34), a water inlet pipe (36) is connected to one side of the water tank (32), a drain pipe (37) is connected to the bottom of the water tank (32), and a hook (38) is arranged on one side of the detection table (11), and the drain pipe (37) can be placed on the hook (38).

6. The time-delay valve core function detection device according to claim 4, characterized in that: An installation frame (39) is arranged in the installation cavity (31), two groups of cylinder modules (40) are arranged on the top of the installation frame (39), and the two groups of cylinder modules (40) are respectively connected to the two groups of lifting cylinders (22) and the two groups of key cylinders (23) through multiple groups of air pipes (41).

7. The delay valve core function detection device according to claim 4, characterized in that: Two groups of switchable door panels (42) are arranged at the openings at both ends of the installation cavity (31), and multiple groups of universal wheels (43) are arranged at the bottom of the detection table (11).

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