Multifunctional section sample preparation frame suitable for soft plastic packaging film
By designing a multifunctional slice sample rack, the clamping and observation problems of soft plastic packaging film during the slicing process are solved, stable clamping and multifunctional observation are achieved, and the operation process is simplified and maintenance costs are reduced.
Patent Information
- Application Number
- CN202421326672.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-12
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-06-12
AI Technical Summary
The prior art lacks a slice sample rack suitable for soft plastic packaging film, which makes it easy to curl and observe during the slicing process, and cannot effectively observe the reflection method and transmission method.
A multifunctional slice sample rack is designed, including a first slice rack and a second slice rack, connected by a bolt rod and a nut, combined with a positioning structure, providing stable clamping and observation of soft plastic packaging film slice samples, supporting reflection and transmission method observation.
It realizes stable clamping and rapid observation of soft plastic packaging film slices, simplifies the operation process, reduces maintenance costs, supports multi-functional observation methods, and prevents sample deformation.
Smart Images

Figure CN223077995U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of light industrial packaging testing auxiliary equipment, and particularly relates to a multifunctional slicing and sample preparation rack suitable for soft plastic packaging films. Background Art
[0002] When using a metallurgical microscope to analyze the interlayer structure of materials, it is necessary to prepare slices of soft plastic packaging films. A suitable slicing and sample preparation rack for clamping the soft plastic packaging film samples and observing the cross-section of the sliced samples is very important.
[0003] Problems existing in the prior art:
[0004] (1) Considering that soft plastic packaging films are relatively soft and generally have a relatively thin thickness, if there is no support of a rack, they are very likely to curl. There is a need for a slicing and sample preparation rack suitable for soft plastic packaging films to clamp the samples during slicing. Currently, there is no suitable sample preparation rack for soft plastic packaging films on the market. Some laboratories have tried to sandwich a soft plastic packaging film supported by transparent tape between two cover glasses. After cutting into thin slices, it is necessary to re-paste the two ends of the soft plastic packaging film thin slices with transparent tape and then place them under a metallurgical microscope for observation. This method is cumbersome and inconvenient to operate.
[0005] (2) When observing soft plastic packaging film samples with a metallurgical microscope, the cross-section of the soft plastic packaging film slices needs to be supported by a rack, and the cross-section of the soft plastic packaging film samples is observed by the reflection method or the transmission method. Currently, there is no suitable slicing and sample preparation rack for observing the cross-section of soft plastic packaging film samples by the reflection method and the transmission method on the market. Content of the Utility Model
[0006] The purpose of the utility model is to overcome the defects existing in the prior art and provide a multifunctional slicing and sample preparation rack suitable for soft plastic packaging films, which is a multifunctional rack applicable to soft plastic packaging films for clamping sliced samples and observing the cross-section of the slices by the reflection method and the transmission method.
[0007] To achieve the above purpose, the technical solution of the utility model provides a multifunctional slicing and sample preparation rack suitable for soft plastic packaging films, which includes a first sample preparation rack, a second sample preparation rack and a fixing structure. The first sample preparation rack and the second sample preparation rack have the same structure.
[0008] The first sample preparation rack includes a support block and a support table. The two support blocks are symmetrically installed at both ends of the support table, and a notch is opened at one edge of the support table.
[0009] The first sample preparation rack and the second sample preparation rack are connected by a fixing structure, and the notch on the first sample preparation rack and the notch on the second sample preparation rack enclose a circular hole that penetrates up and down.
[0010] Further, the fixing structure includes a bolt rod and a nut. A fixing hole penetrating through the front and rear is provided on the support block, and the bolt rod penetrates through the fixing hole and is fixed by the nut.
[0011] Further, it further includes a positioning structure. The positioning structure includes a positioning shaft. A positioning through hole penetrating through the front and rear is formed on the support block, and the positioning shaft penetrates through the positioning through holes on the first specimen preparation rack and the second specimen preparation rack.
[0012] Further, the notch is provided at the middle position of the edge of the support table.
[0013] Further, the thickness of the support table is 0.5 - 3 mm; preferably, the thickness of the support table is 1 mm or 2 mm.
[0014] Further, the diameter of the round hole is 0.5 - 2 mm; preferably, the diameter of the round hole is 1 mm.
[0015] Further, the length of the support table is 25 - 45 mm; preferably, the length of the support table is 35 mm.
[0016] Further, the length of the specimen preparation rack is 80 - 150 mm, the width of the specimen preparation rack is 20 - 30 mm, and the height of the specimen preparation rack is 5 - 20 mm.
[0017] Further, the length of the specimen preparation rack is 110 mm, the width of the specimen preparation rack is 26 mm, and the height of the specimen preparation rack is 10 mm.
[0018] Further, a T-shaped notch groove is provided below the support table in the first specimen preparation rack.
[0019] The advantages and beneficial effects of the present utility model are as follows:
[0020] (1) The section specimen preparation rack of the present utility model is a multifunctional specimen preparation rack applicable to soft plastic packaging films for clamping section specimens and observing the cross section of the section by reflection method and transmission method. On the one hand, the section specimen preparation rack of the present utility model effectively solves the problem of clamping specimens during sectioning of soft plastic packaging film specimens. On the other hand, it is used for supporting specimens after sectioning, can conveniently and quickly observe the cross section of the soft plastic packaging film section specimens under a microscope by transmission method or reflection method, and can conveniently adjust the clamping force of the specimens to prevent the deformation of the section specimens.
[0021] (2) The section specimen preparation rack of the present utility model is simple and convenient to use, easy to maintain, and has low maintenance costs. It is a multifunctional section specimen preparation rack applicable to soft plastic packaging films for clamping section specimens and simultaneously observing the cross section of the section by reflection method and transmission method. Description of the Drawings
[0022] Figure 1 is a schematic structural diagram of a multifunctional slicing and sample preparation rack suitable for soft plastic packaging films of the present utility model;
[0023] Figure 2 is Figure 1 a schematic structural diagram of another angle of;
[0024] Figure 3 is Figure 1 a schematic front structural diagram of;
[0025] Figure 4 is a schematic structural diagram of the first sample preparation rack;
[0026] Figure 5 is Figure 4 a schematic front structural diagram of;
[0027] Figure 6 is Figure 4 a schematic structural diagram of another angle of.
[0028] The first sample preparation rack 1, support block 11, support table 12, notch 13, T-shaped notch groove 14, fixing hole 15, positioning perforation 16, second sample preparation rack 2, round hole 3, bolt rod 4, positioning shaft 5. Specific embodiments
[0029] The following combines the accompanying drawings and embodiments to further describe the specific embodiments of the present utility model. The following embodiments are only used to more clearly illustrate the technical solutions of the present utility model and cannot be used to limit the protection scope of the present utility model.
[0030] As Figures 1-6 shown, a multifunctional slicing and sample preparation rack suitable for soft plastic packaging films includes a first sample preparation rack 1, a second sample preparation rack 2 and a fixing structure. The first sample preparation rack 1 and the second sample preparation rack 2 have the same structure,
[0031] The first sample preparation rack 1 includes a support block 11 and a support table 12. The two support blocks 11 are symmetrically installed at both ends of the support table 12, and a notch 13 is opened at one edge of the support table 12;
[0032] The first sample preparation rack 1 and the second sample preparation rack 2 are connected through a fixing structure, and the notch 13 on the first sample preparation rack 1 and the notch on the second sample preparation rack enclose to form a round hole 3 that penetrates up and down.
[0033] In the above technical solution, the support block and the support platform can adopt an integrally formed structure. During use, a small piece of soft plastic packaging film is placed in the middle of the slicing sample preparation rack and clamped. It is recommended that the soft plastic packaging film be placed at the position straddling the middle circular hole of the slicing sample preparation rack. On the one hand, the position of the middle circular hole can be used as a reference point to facilitate the quick search for the sample under the microscope later. On the other hand, since the sample at the position of the middle circular hole is not physically clamped, it is not easy to cause problems such as inaccurate thickness of each layer of material due to material deformation.
[0034] As an optimization of the above technical solution, the fixing structure includes a bolt rod 4 and a nut. A fixing hole 15 that penetrates through from front to back is provided on the support block 11. The bolt rod 4 penetrates through the fixing hole 15 and is fixed by the nut.
[0035] In the above technical solution, the fixing hole is a threaded hole, and the first sample preparation rack and the second sample preparation rack are connected by the bolt rod.
[0036] As an optimization of the above technical solution, it further includes a positioning structure. The positioning structure includes a positioning shaft 5. A positioning through hole 16 that penetrates through from front to back is provided on the support block 11. The positioning shaft 5 penetrates through the positioning through holes 16 on the first sample preparation rack 1 and the second sample preparation rack 2.
[0037] In the above technical solution, the first sample preparation rack and the second sample preparation rack can be fixedly connected by the positioning shaft and the bolt rod.
[0038] As an optimization of the above technical solution, the notch 13 is provided at the middle position of the end edge of the support platform 12.
[0039] As an optimization of the above technical solution, the thickness of the support platform 12 is 0.5 - 3 mm; preferably, the thickness of the support platform 12 is 1 mm or 2 mm.
[0040] Reflection method: The slicing sample preparation rack (1 & 2 mm) can both be used. The soft plastic packaging film only needs to be about 1 cm higher than the upper plane of the sample rack for cross-section slicing treatment of the sample. The excess soft plastic packaging film beyond the bottom of the sample preparation rack does not need to be sliced.
[0041] Transmission method: Only the slicing sample preparation rack (1 mm) can be used. The excess soft plastic packaging film that is higher than the upper plane of the sample rack and beyond the bottom of the sample preparation rack all need to be sliced for cross-section treatment of the sample. If necessary, the cross-section of the sliced sample can be dyed to facilitate the quick qualitative identification of the materials of each layer of the composite soft packaging film under the metallurgical microscope using the transmission method.
[0042] As an optimization of the above technical solution, the diameter of the circular hole 3 is 0.5 - 2 mm; preferably, the diameter of the circular hole 3 is 1 mm.
[0043] As an optimization of the above technical solution, the length of the support platform 12 is 25 - 45 mm; preferably, the length of the support platform 12 is 35 mm.
[0044] As an optimization of the above technical solution, the length of the sample preparation rack is 80 - 150 mm, the width of the sample preparation rack is 20 - 30 mm, and the height of the sample preparation rack is 5 - 20 mm.
[0045] As an optimization of the above technical solution, the length of the sample preparation rack is 110 mm, the width of the sample preparation rack is 26 mm, and the height of the sample preparation rack is 10 mm.
[0046] As an optimization of the above technical solution, below the support platform 12 in the first sample preparation rack 1 is a T-shaped notch groove 14.
[0047] The usage principle of the sectioning sample preparation rack of the present utility model is as follows:
[0048] S1: Use a small hexagon screwdriver to loosen the 2 bolt rods on the side of the sectioning sample preparation rack;
[0049] S2: Put a small piece of soft plastic packaging film into the middle of the sectioning sample preparation rack and clamp it. It is recommended that the soft plastic packaging film be placed at the position straddling the middle circular hole of the sectioning sample preparation rack. On the one hand, the middle circular hole position can be used as a reference point for quickly finding the sample under the microscope later. On the other hand, since the sample at the middle circular hole position is not physically clamped, it is not easy to cause problems with inaccurate thickness of each layer of material due to material deformation;
[0050] S3: Tighten the 2 bolt rods on the side of the sample preparation rack. If the sample cannot be clamped tightly, use a hexagon screwdriver to assist in tightening and clamping the sample. Pay attention to the clamping force of the sample to prevent the sample from being deformed by clamping, and then sectioning can be started;
[0051] Reflection method: Both the sectioning sample preparation racks (1 & 2 mm) can be used. The soft plastic packaging film only needs to be about 1 cm higher than the upper plane of the sample rack for cross-section sectioning of the sample. The excess soft plastic packaging film beyond the bottom of the sample preparation rack does not need to be sectioned;
[0052] Transmission method: Only the sectioning sample preparation rack (1 mm) can be used. The excess soft plastic packaging film higher than the upper plane of the sample rack and beyond the bottom of the sample preparation rack all need to be sectioned for the cross-section of the sample. If necessary, the cross-section of the sectioned sample can be stained to facilitate rapid qualitative identification of the materials of each layer of the composite soft packaging film under a metallurgical microscope using the transmission method;
[0053] S4: After sectioning is completed, the sample preparation rack can be directly placed under the metallurgical microscope together with the sectioned sample. Observe the cross-section of the soft plastic packaging film sectioned sample using the reflection method or the transmission method, and use the software of the metallurgical microscope to measure the thickness of each layer of material of the soft plastic packaging film under the microscope;
[0054] S5: After the test is completed, if no other chromogenic reagents are used to stain the cross-section of the section sample, directly loosen the two bolt rods on the side of the transmission section sample holder, and remove the tested sample. If there is a staining treatment, it is necessary to immediately clean this section sample holder with absolute ethanol to avoid corrosion and rust of the section sample holder;
[0055] S6: If it is found that the section sample holder is corroded and rusted, the bolts and the positioning shaft screws on the side of the section sample holder can be loosened, and rust removal and cleaning can be carried out with absolute ethanol. After cleaning, tighten the bolt rods and the positioning shaft screws.
[0056] The above are only the preferred embodiments of the present invention. It should be noted that for those of ordinary skill in the art, without departing from the technical principle of the present invention, several improvements and refinements can be made, and these improvements and refinements should also be regarded as the protection scope of the present invention.
Claims
1. A multifunctional slicing and sample preparation rack suitable for soft plastic packaging films, characterized in that, It includes a first sample preparation rack (1), a second sample preparation rack (2) and a fixing structure. The structures of the first sample preparation rack (1) and the second sample preparation rack (2) are the same. The first sample preparation rack (1) includes a support block (11) and a support table (12). The two support blocks (11) are symmetrically installed at both ends of the support table (12). A notch (13) is formed at one edge of the support table (12). The first sample preparation rack (1) and the second sample preparation rack (2) are connected by a fixing structure, and the notch (13) on the first sample preparation rack (1) and the notch on the second sample preparation rack (2) enclose a circular hole (3) that penetrates up and down.
2. The multi-functional slicing sample preparation rack suitable for soft plastic packaging films according to claim 1, characterized in that, The fixing structure includes a bolt rod (4) and a nut. A fixing hole (15) that penetrates through from front to back is provided on the support block (11). The bolt rod (4) penetrates through the fixing hole (15) and is fixed by a nut.
3. The multifunctional slicing and sample preparation rack suitable for soft plastic packaging film according to claim 1, characterized in that, It further includes a positioning structure. The positioning structure includes a positioning shaft (5). A positioning through hole (16) that penetrates through from front to back is formed on the support block (11). The positioning shaft (5) penetrates through the positioning through holes (16) on the first sample preparation rack (1) and the second sample preparation rack (2).
4. A multi-functional slicing sample preparation rack suitable for soft plastic packaging films according to claim 1, characterized in that, The notch (13) is located at the middle position of the edge of the support table (12).
5. The multi-functional slicing and sample-making rack suitable for soft plastic packaging film according to claim 1, characterized in that, The thickness of the support table (12) is 0.5 - 3 mm.
6. The multifunctional slicing and sample-making rack suitable for soft plastic packaging film according to claim 1, characterized in that, The diameter of the circular hole (3) is 0.5 - 2 mm.
7. A multifunctional slicing and sample-making rack suitable for soft plastic packaging films according to claim 1, characterized in that, The length of the support table (12) is 25 - 45 mm.
8. A multifunctional slicing sample preparation rack suitable for soft plastic packaging films according to claim 1, characterized in that, The length of the sample preparation rack is 80 - 150 mm, the width of the sample preparation rack is 20 - 30 mm, and the height of the sample preparation rack is 5 - 20 mm.
9. The multi-functional slicing and sample preparation rack suitable for soft plastic packaging film according to claim 1, wherein, The length of the sample preparation rack is 110 mm, the width of the sample preparation rack is 26 mm, and the height of the sample preparation rack is 10 mm.
10. A multifunctional slicing and sample preparation rack suitable for soft plastic packaging films according to claim 1, characterized in that, Below the support table (12) in the first sample preparation rack (1) is a T-shaped notch groove (14).