Machine-made sand quality detection equipment
Through the design of pretreatment components and secondary treatment components, the problems of low drying efficiency and manual transport of the machined sand detection equipment are solved, and fast and accurate machined sand quality inspection is achieved.
Patent Information
- Application Number
- CN202421362628.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-14
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-06-14
AI Technical Summary
The existing machined sand detection equipment is inefficient during drying and testing, and requires manual transportation, which affects the accuracy and efficiency of the detection.
A quality testing equipment for sand quality is designed, including pretreatment components and secondary treatment components. The pretreatment components quickly dry the sand through heating parts and stirring parts. The secondary treatment components remove stone powder through baffle plates and vacuum cleaners, and integrate weighing mechanisms for multiple inspections.
It improves the uniformity of machined sand drying and the accuracy of detection, reduces manual operation, reduces detection time, and improves the overall detection efficiency.
Smart Images

Figure CN223078123U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of manufactured sand detection, and more specifically, to a manufactured sand quality detection device. Background Art
[0002] Manufactured sand refers to sand processed by sand making machines and other auxiliary equipment, and the finished product is more regular. In the process of engineering construction, sand and gravel, as an important part of concrete structural materials, their quality has a crucial impact on the quality and durability of the entire project. The quality of manufactured sand products should comply with the national standard for sand used in construction, and there are certain requirements for the moisture content and stone powder content. Therefore, the moisture content and stone powder content should be monitored and detected during the production of manufactured sand.
[0003] A manufactured sand moisture content automatic detector with the publication number of CN219245282U includes a detection structure. The detection structure includes a support housing. A sliding wheel set is fixedly connected to the bottom of the support housing. A manufactured sand weighing device assembly is fixedly connected to the top of the support housing. Above the manufactured sand weighing device assembly, there is a manufactured sand stirring housing. An installation cavity is provided in the manufactured sand stirring housing. A heating body is arranged in the installation cavity. An installation plate is fixedly connected to the top of the manufactured sand stirring housing. A stirring motor is fixedly connected to the bottom of the installation plate. The output end of the stirring motor is fixedly connected to a stirring shaft, and stirring blades are fixedly connected to the surface of the stirring shaft.
[0004] This application can weigh the manufactured sand by using the manufactured sand weighing device assembly, so as to calculate the moisture content of the manufactured sand. The stirring blades can be used to stir the manufactured sand, improve the drying efficiency of the manufactured sand, reduce the labor intensity of workers, and reduce the error of the moisture content detection of the manufactured sand.
[0005] However, the above utility model has some defects or deficiencies:
[0006] When drying the manufactured sand material, only the stirring shaft and stirring blades are used to stir the manufactured sand. However, some manufactured sand with high humidity will condense into blocks, and the movement range of the stirring blades is fixed. Therefore, it takes a long time to break up and stir the manufactured sand mixture evenly, which will affect the drying efficiency and quality of the manufactured sand, and further reduce the efficiency and accuracy of the manufactured sand quality detection. Moreover, the manufactured sand needs to be detected in many aspects during quality detection. After detecting the moisture content of the manufactured sand, the processed manufactured sand needs to be taken out of the stirring housing and then other detection work needs to be carried out. The overall workload is large, the time consumption is long, and the work efficiency is low. Summary of the Utility Model
[0007] The purpose of the utility model is to provide a manufactured sand quality detection device to solve the above problems.
[0008] To achieve the above object, an embodiment of the present utility model provides a mechanism sand quality detection device, including: a base, a frame disposed on the base, a control frame disposed on the frame, two rotating shafts rotatably connected to the control frame through bearings, a placement box fixed to the two rotating shaft brackets, a first weighing mechanism installed in the placement box, a pretreatment component disposed above the first weighing mechanism, a secondary treatment component installed on the frame, a second weighing mechanism installed on the base, and a collection box disposed above the second weighing mechanism;
[0009] The first weighing mechanism and the second weighing mechanism are adapted to collect the weight data of the mechanism sand material at different stages;
[0010] The pretreatment component is adapted to perform a drying treatment on the mechanism sand material;
[0011] The secondary treatment component is adapted to perform a dust removal treatment on the mechanism sand material.
[0012] Further, the pretreatment component includes a treatment tank abutting on the first weighing mechanism, a heating member installed in the housing of the treatment tank, a stirring shaft disposed inside the treatment tank, a first motor installed on the top of the treatment tank, a stirring member fixed to the outside of the stirring shaft, a screw rod fixedly connected to the lower end of the stirring shaft, a control cover disposed outside the screw rod and at the inner bottom end of the treatment tank, a plurality of feeding grooves opened at the lower end of the control cover, and a feeding component disposed on the top of the treatment tank;
[0013] The output end of the first motor is fixedly connected to the top end of the stirring shaft;
[0014] The lower end of the stirring member is rotatably connected to the control cover.
[0015] Further, the secondary treatment component includes a treatment frame fixed inside the frame, a plurality of baffle plates disposed in the treatment frame in a staggered and inclined manner, a control rod rotatably connected inside the treatment frame, a plurality of dispersion plates arranged in an upper annular array on the control rod, a second motor installed on the outer wall of the treatment frame, a dust collection cover communicated with the rear end of the treatment frame, a conveying pipe having one end communicated with the dust collection cover and the other end communicated with an external dust suction mechanism, and a filter plate disposed inside the dust collection cover;
[0016] The output end of the second motor is fixedly connected to one end of the control rod;
[0017] The dust collection cover is disposed in an inclined shape;
[0018] The collection box is located directly below the treatment frame.
[0019] Further, a mechanism sand quality detection device further includes a third motor fixedly installed on the control frame, and two control gears respectively fixed on the output end of the third motor and one of the rotating shafts;
[0020] The two control gears are meshed with each other.
[0021] Further, a mechanism sand quality detection device further includes a plurality of fixing rods fixedly arranged in an annular array on the outer wall of the processing tank, and a plurality of clamps detachably fixed on the top of the placement box in an annular array;
[0022] The plurality of fixing rods are respectively arranged in the plurality of clamps;
[0023] There is a movable gap between the plurality of fixing rods and the plurality of clamps.
[0024] Further, the feeding component includes a feeding pipe communicated with the top of the processing tank, a cover body hinged on the top of the processing tank, and an electric push rod;
[0025] The telescopic end of the electric push rod is hinged to the upper surface of the cover body.
[0026] Further, the pretreatment assembly further includes a plurality of scraping bars fixedly arranged in an annular array on the stirring member;
[0027] The plurality of scraping bars are all abutted against the inner wall of the processing tank.
[0028] Compared with the prior art, the embodiments of the present invention have the following beneficial effects:
[0029] 1. The mechanism sand quality detection device can quickly and effectively dry the mechanism sand material through the provided preliminary treatment assembly, and can effectively break up the lumps in the mechanism sand, ensuring the uniformity and quality of the dried mechanism sand, thereby improving the accuracy and efficiency of the moisture content detection of the mechanism sand, and with the cooperation of the first weighing mechanism, measuring multiple times to ensure the accuracy of the dried quality of the mechanism sand and reducing the detection result error;
[0030] 2. The mechanism sand quality detection device can control the preliminary treatment assembly to rotate, and then, after the moisture content detection of the mechanism sand is completed, it can be directly put into the secondary treatment assembly for further treatment, thereby removing the dust and stone powder mixed in the mechanism sand, detecting and calculating the stone powder content in the mechanism sand, without the need for staff to manually transfer the detected mechanism sand, reducing the workload of the staff, and the overall detection is convenient, the overall detection time-consuming is less, and the detection efficiency is guaranteed. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] The present invention will be further described below with reference to the drawings and embodiments.
[0032] Figure 1 Shows a perspective view of the present utility model;
[0033] Figure 2 Shows a perspective view of the present utility model from another angle;
[0034] Figure 3 Shows a partial exploded view of the present utility model;
[0035] Figure 4 Shows a partial cross-section of the present utility model Figure 1 ;
[0036] Figure 5 Shows a partial cross-section of the present utility model Figure 2 ;
[0037] Figure 6 Shows the present utility model Figure 4 An enlarged view of part A.
[0038] In the figure
[0039] 1. Base; 2. Frame; 3. Control frame; 4. Rotating shaft; 5. Placement box; 6. First weighing mechanism; 7. Pretreatment component; 8. Secondary treatment component; 9. Second weighing mechanism; 10. Collection box; 11. Processing tank; 13. Heating element; 14. Stirring shaft; 15. First motor; 16. Stirring member; 17. Screw rod; 18. Control cover; 19. Feeding trough; 20. Feeding component; 21. Processing frame; 22. Baffle; 23. Control rod; 24. Dispersion plate; 25. Second motor; 26. Dust collection cover; 27. Filter plate; 28. Delivery pipe; 29. Feeding pipe; 30. Cover body; 31. Electric push rod; 32. Fixed rod; 33. Clamp; 34. Third motor; 35. Control gear; 36. Scraping bar. Detailed implementation manners
[0040] Now, the present utility model will be further described in detail with reference to the accompanying drawings. These drawings are all simplified schematic diagrams, only illustrating the basic structure of the present utility model in a schematic manner, so they only show the components related to the present utility model.
[0041] Please refer to Figure 1 , Figure 1 which shows a perspective view of the present utility model; Please refer to Figure 2 , Figure 2 which shows a perspective view of the present utility model from another angle; Please refer to Figure 3 , Figure 3 which shows a partial exploded view of the present utility model; Please refer to Figure 4 , Figure 4 which shows a partial cross-section of the present utility model Figure 1 ; Please refer toFigure 5 , Figure 5 shows a partial cross-section of the present utility model Figure 2 ; Please refer to Figure 6 , Figure 6 which shows the present utility model Figure 4 an enlarged view of part A; As Figures 1-6 shown, a mechanism sand quality detection device includes: a base 1, a frame 2 provided on the base 1, a control frame 3 provided on the frame 2, two rotating shafts 4 rotatably connected to the control frame 3 through bearings, a placement box 5 fixed to the brackets of the two rotating shafts 4, a first weighing mechanism 6 installed in the placement box 5, a pretreatment assembly 7 provided above the first weighing mechanism 6, a secondary treatment assembly 8 installed on the frame 2, a second weighing mechanism 9 installed on the base 1, and a collection box 10 provided above the second weighing mechanism 9;
[0042] The first weighing mechanism 6 and the second weighing mechanism 9 are adapted to collect weight data of the mechanism sand material at different stages. Among them, the first weighing mechanism 6 and the second weighing mechanism 9 are existing technical structures that can perform intermediate detection and display weight data;
[0043] The pretreatment assembly 7 is adapted to perform drying treatment on the mechanism sand material;
[0044] The secondary processing component 8 is suitable for dust removal treatment of manufactured sand. During use, the manufactured sand with a constant weight that needs to be quality-tested is put into the pretreatment component 7. The first weighing mechanism 6 provided can weigh the untreated and wet manufactured sand in the pretreatment component 7 and obtain the corresponding weight data. At the same time, the first weighing mechanism 6 will conduct a weighing detection on the pretreatment component 7 every once in a while. Then, during the treatment of the pretreatment component 7, the manufactured sand can be quickly and evenly dried, ensuring the treatment efficiency of the manufactured sand and thus improving the detection efficiency of the quality of the manufactured sand. When the first weighing mechanism 6 detects that the weight of the manufactured sand in the pretreatment component 7 remains unchanged after multiple detections, it means that the drying of the manufactured sand is completed. By comparing the weight data of the manufactured sand in the wet state and the dry state, the weight of the dried moisture can be obtained, and the moisture content of the manufactured sand with a constant weight can be calculated. After preliminary detection, the manufactured sand will fall into the secondary processing component 8 during the flipping of the pretreatment component 7. Under the operation of the secondary processing component 8, the stone powder in the manufactured sand can be separated and collected. The treated manufactured sand will fall into the collection box 10 for storage, and under the detection of the second weighing mechanism 9, the weight data of the treated manufactured sand can be obtained. By comparing the weight of the manufactured sand in the dry state with the quality of the manufactured sand detected by the second weighing mechanism 9, the weight of the stone powder can be obtained, and the stone powder content of the manufactured sand can be calculated. The operation is convenient, and the moisture content and stone powder rate of the manufactured sand can be detected at one time, thus completing the quality detection of the manufactured sand and being easy to use.
[0045] Optionally, the pretreatment component 7 includes a treatment tank 11 that abuts against the first weighing mechanism 6, a heating element 13 installed inside the housing of the treatment tank 11, a stirring shaft 14 arranged inside the treatment tank 11, a first motor 15 installed on the top of the treatment tank 11, a stirring member 16 fixed outside the stirring shaft 14, an auger rod 17 fixedly connected to the lower end of the stirring shaft 14, a control cover 18 arranged outside the auger rod 17 and at the bottom end inside the treatment tank 11, a plurality of feed slots 19 opened at the lower end of the control cover 18, and a feeding component 20 arranged on the top of the treatment tank 11;
[0046] The output end of the first motor 15 is fixedly connected to the top end of the stirring shaft 14;
[0047] The lower end of the stirring member 16 is rotatably connected to the control cover 18. After taking the manufactured sand aggregate that needs to be subjected to quality inspection corresponding to a certain weight and putting it into the treatment tank 11, the heating member 13 inside the housing of the treatment tank 11 is started, and the manufactured sand aggregate in the treatment tank 11 is heated and dried. At the same time, the first motor 15 is started to drive the stirring shaft 14 to rotate, so that the stirring member 16 stirs and mixes the manufactured sand aggregate in the treatment tank 11. Thus, the manufactured sand aggregate in the treatment tank 11 can be evenly dried. And the lower end of the stirring member 16 is rotatably connected to the control cover 18, which can ensure the stability of the stirring member 16 during rotation and improve the service life of the stirring member 16 and the stirring shaft 14. While the stirring shaft 14 is rotating, it will drive the auger rod 17 to rotate, so that the manufactured sand aggregate at the bottom of the treatment tank 11 can enter the control cover 18 through a plurality of feed slots 19, be conveyed upward, and finally fall onto the uppermost layer of the manufactured sand aggregate in the treatment tank 11. Thus, the manufactured sand aggregate is mixed more evenly, while ensuring the drying uniformity of the manufactured sand aggregate, the drying efficiency of the manufactured sand aggregate can be improved, and the efficiency of the quality inspection of the manufactured sand can be effectively improved.
[0048] Optionally, the secondary treatment assembly 8 includes a treatment frame 21 fixed in the frame 2, a plurality of baffle plates 22 arranged obliquely and staggered in the treatment frame 21, a control rod 23 rotatably connected in the treatment frame 21, a plurality of dispersion plates 24 arranged in an upper annular array on the control rod 23, a second motor 25 installed on the outer wall of the treatment frame 21, a dust collection cover 26 communicated with the rear end of the treatment frame 21, a conveying pipe 28 with one end communicated with the dust collection cover 26 and the other end communicated with an external dust suction mechanism, and a filter plate 27 arranged in the dust collection cover 26;
[0049] The output end of the second motor 25 is fixedly connected to one end of the control rod 23;
[0050] The dust collection cover 26 is arranged obliquely;
[0051] The collection box 10 is located directly below the processing box 21. The dust suction mechanism is a common prior art structure for sucking external dust and storing it. After the preliminary processing of the manufactured sand is completed and the weighing is completed by the first weighing sensor, the processing tank 11 is flipped, so that the manufactured sand in the processing tank 11 will fall into the processing box 21. Under the action of several baffle plates 22, the manufactured sand will change its sliding direction multiple times during the falling process and accelerate under the action of gravity. The stone powder in the manufactured sand is dispersed through the collision between the manufactured sand and the inner wall of the processing box 21, the mutual collision between the manufactured sand and the manufactured sand, and the collision between the manufactured sand and several baffle plates 22. When the manufactured sand falls into the processing box 21, the second motor 25 drives the control rod 23 to rotate, so that several dispersion plates 24 can continuously flap the falling manufactured sand, further dispersing the manufactured sand and the stone powder. At the same time, the peripheral dust suction mechanism can generate negative pressure at the dust suction hood, so that the separated stone powder can be transported to the dust suction mechanism through the conveying pipe 28 for collection; the inclined dust collection hood 26 and the filter plate 27 arranged in the dust collection hood 26 can prevent the manufactured sand from falling into the dust collection hood 26 and being sucked into the dust suction mechanism, avoiding the lack of manufactured sand and affecting the accuracy of the quality detection of the manufactured sand.
[0052] Optionally, a manufactured sand quality detection device further includes a third motor 34 fixedly installed on the control frame 3, and two control gears 35 respectively fixed to the output end of the third motor 34 and one of the rotating shafts 4;
[0053] The two control gears 35 are meshed with each other. When the manufactured sand in the processing tank 11 is stirred and dried, the set third motor 34 is started, which can drive one of the control gears 35 to rotate reciprocally, and then meshingly drive the other control gear 35 to rotate synchronously with one of the rotating shafts 4, so that while the manufactured sand in the processing tank 11 is being stirred by the stirring member 16, the processing tank 11 can swing reciprocally around the rotating shaft 4, further improving the mixing effect of the manufactured sand in the processing tank 11, increasing the drying efficiency of the manufactured sand, and ensuring the efficiency of the quality detection of the manufactured sand; at the same time, after the preliminary processing of the manufactured sand in the processing tank 11 is completed, the rotating shaft 4 can drive the placement box 5 to rotate, and then flip the processing tank 11, so that the manufactured sand in the processing tank 11 can fall into the processing box 21 for further processing, eliminating the need for the user to move the processing tank 11 to handle the manufactured sand in the processing tank 11 and reducing the workload of the staff.
[0054] Optionally, a manufactured sand quality detection device further includes several fixing rods 32 fixedly arranged in a circular array on the outer wall of the processing tank 11, and several clamps 33 detachably fixed to the top of the placement box 5 in a circular array;
[0055] The plurality of fixing rods 32 are respectively disposed in the plurality of clamps 33;
[0056] There are movable gaps between the several fixed rods 32 and the several clamps 33. When in use, the restriction on the position of the several fixed rods 32 by the several clamps 33 can complete the restriction on the position of the processing tank 11, and then when the processing tank 11 is turned over for unloading, the processing tank 11 will not be separated from the placement box 5; at the same time, the restriction on the position of the several fixed rods 32 is released by removing the several clamps 33, so as to facilitate the separation of the processing tank 11 from the placement box 5. At this time, the first weighing mechanism 6 and the pretreatment component 7 can be inspected and maintained, which is convenient to use. There is a movable gap between the fixed rods 32 and the clamps 33, which is convenient for the movement of the processing tank 11 in the placement box 5, and then it is convenient for the first weighing sensor to detect the weight of the processing tank 11 and the machine-made sand material inside.
[0057] Optionally, the feeding component 20 includes a feeding pipe 29 connected to the top of the processing tank 11, a cover 30 and an electric push rod 31 hinged on the top of the processing tank 11;
[0058] The telescopic end of the electric push rod 31 is hinged to the upper surface of the cover body 30. When the processing tank 11 is flipped over and the cover body 30 reaches directly above the processing frame 21, the electric push rod 31 is started, and the cover body 30 can be controlled to rotate and open, so that the machine-made sand in the processing tank 11 falls into the processing frame 21. The rotation angle of the cover body 30 is controlled to facilitate the adjustment of the discharge efficiency of the machine-made sand in the processing tank 11. While ensuring that the machine-made sand can accurately fall into the processing frame 21, it is prevented from falling out of the processing tank 11 in advance when the processing tank 11 is flipped and falling outside the processing frame 21, thereby improving the accuracy of the data of the machine-made sand quality detection.
[0059] Optionally, the pre-treatment component 7 further includes a plurality of scraping strips 36 fixed in an annular array on the stirring member 16;
[0060] The plurality of scraper strips 36 are all against the inner wall of the processing tank 11. When the machine-made sand in the processing tank 11 is poured into the processing frame 21, the stirring shaft 14 rotates to drive the stirring member 16 to move in the processing tank 11, so that the plurality of scraper strips 36 can clean the inner wall of the processing tank 11, thereby ensuring that the machine-made sand in the processing tank 11 can be effectively discharged into the processing frame 21, ensuring the relative cleanliness of the processing tank 11, avoiding the machine-made sand from adhering to the inner wall of the processing tank 11, and facilitating the subsequent detection of the machine-made sand.
[0061] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. For those skilled in the art, various modifications and variations can be made to the present utility model. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A mechanism sand quality detection device, characterized in that Including: A base (1), a frame (2) disposed on the base (1), a control frame (3) disposed on the frame (2), two rotating shafts (4) rotatably connected to the control frame (3) through bearings, a placement box (5) fixed to the brackets of the two rotating shafts (4), a first weighing mechanism (6) installed in the placement box (5), a pretreatment assembly (7) disposed above the first weighing mechanism (6), a secondary treatment assembly (8) installed on the frame (2), a second weighing mechanism (9) installed on the base (1), and a collection box (10) disposed above the second weighing mechanism (9); The first weighing mechanism (6) and the second weighing mechanism (9) are adapted to collect weight data of the manufactured sand material at different stages; The pretreatment assembly (7) is adapted to dry the manufactured sand material; The secondary treatment assembly (8) is adapted to perform dust removal treatment on the manufactured sand material.
2. A manufactured sand quality detection device according to claim 1, characterized in that The pretreatment assembly (7) includes a treatment tank (11) abutting on the first weighing mechanism (6), a heating element (13) installed in the housing of the treatment tank (11), a stirring shaft (14) disposed inside the treatment tank (11), a first motor (15) installed on the top of the treatment tank (11), a stirring member (16) fixed to the outside of the stirring shaft (14), an auger rod (17) fixedly connected to the lower end of the stirring shaft (14), a control cover (18) disposed outside the auger rod (17) and at the inner bottom end of the treatment tank (11), a plurality of feed slots (19) opened at the lower end of the control cover (18), and a material conveying component (20) disposed on the top of the treatment tank (11); The output end of the first motor (15) is fixedly connected to the top end of the stirring shaft (14); The lower end of the stirring member (16) is rotatably connected to the control cover (18).
3. A manufactured sand quality detection device according to claim 2, characterized in that The secondary treatment assembly (8) includes a treatment frame (21) fixed inside the frame (2), a plurality of baffle plates (22) arranged in a staggered and inclined manner inside the treatment frame (21), a control rod (23) rotatably connected inside the treatment frame (21), a plurality of dispersion plates (24) arranged in an upper annular array on the control rod (23), a second motor (25) installed on the outer wall of the treatment frame (21), a dust collection cover (26) communicated with the rear end of the treatment frame (21), a conveying pipe (28) with one end communicated with the dust collection cover (26) and the other end communicated with an external dust suction mechanism, and a filter plate (27) disposed inside the dust collection cover (26); The output end of the second motor (25) is fixedly connected to one end of the control rod (23); The dust collection cover (26) is arranged in an inclined shape; The collection box (10) is located directly below the treatment frame (21).
4. The mechanism sand quality detection device according to claim 3, characterized in that , A mechanism sand quality detection device further includes a third motor (34) fixedly installed on the control frame (3), and two control gears (35) respectively fixed on the output end of the third motor (34) and one of the rotating shafts (4); The two control gears (35) are meshed with each other.
5. The mechanism sand quality detection device according to claim 4, wherein , A mechanism sand quality detection device further includes a plurality of fixing rods (32) fixedly arranged in an annular array on the outer wall of the treatment tank (11), and a plurality of clamps (33) detachably fixed on the top of the placement box (5) in an annular array; The plurality of fixing rods (32) are respectively arranged in the plurality of clamps (33); There are movable gaps between the plurality of fixing rods (32) and the plurality of clamps (33).
6. The mechanism sand quality detection device according to claim 2, wherein The feeding component (20) includes a feeding pipe (29) communicated with the top of the treatment tank (11), a cover body (30) hinged on the top of the treatment tank (11), and an electric push rod (31); The telescopic end of the electric push rod (31) is hinged to the upper surface of the cover body (30).
7. The mechanism sand quality detection device according to claim 2, wherein The pretreatment assembly (7) further includes a plurality of scraping bars (36) fixedly arranged in an annular array on the stirring member (16); The plurality of scraping bars (36) are all in contact with the inner wall of the treatment tank (11).
Citation Information
Patent Citations
Machine-made sand moisture content automatic detector
CN219245282U