Electric furnace induction coil forming device
Through the screw-driven horizontal movement and adjustable rotary movement structure, the hydraulic drive jitter problem is solved, the smooth spiral winding of the copper tube is achieved, and the molding quality of the electric furnace induction coil is improved.
Patent Information
- Application Number
- CN202422270752.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-18
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-09-18
AI Technical Summary
The hydraulic drive structure of the existing electric furnace induction coil molding device is prone to jitter when moving horizontally, affecting the processing quality of copper pipe winding.
The screw-driven horizontal movement mechanism and an adjustable rotary movement structure are adopted. Through the combined design of the guide groove and the slide, combined with the drive motor and the electric winch, the smooth spiral winding of the copper tube is achieved.
The processing quality of copper pipe winding is improved and the forming quality of the electric furnace induction coil is ensured.
Smart Images

Figure CN223078981U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electric furnace component production equipment, in particular to an electric furnace induction coil forming device. Background Technique
[0002] The electric furnace induction coil is usually wound into a spiral shape by a copper pipe. Cooling water is passed through the copper pipe to reduce the temperature of the coil during operation. The surface of the coil is sprayed with high-strength insulating paint and wrapped with insulating tape. Refractory mortar is applied between turns. Water-cooled rings are provided above and below the induction coil. At present, when winding and processing the copper pipe of the electric furnace induction coil, an electric furnace induction coil forming device is required.
[0003] The existing electric furnace induction coil forming device still has the following problems in use: its electric furnace induction coil forming structure includes a spiral winding structure, which includes a horizontal movement mechanism and a rotary movement mechanism. The horizontal movement mechanism is often directly driven and moved by a hydraulic drive structure. When the drive end of the hydraulic drive structure drives the horizontal movement work, small fluctuations are likely to occur, which in turn affects the processing quality of winding the copper pipe by its spiral winding structure. Summary of the Utility Model
[0004] (I) Technical Problems to be Solved
[0005] In view of the deficiencies of the prior art, the utility model provides an electric furnace induction coil forming device, which solves the problems put forward in the background technique.
[0006] (II) Technical Solutions
[0007] To achieve the above object, the utility model provides the following technical solutions: An electric furnace induction coil forming device includes a guiding mechanism; a spiral winding mechanism arranged above the guiding mechanism. The guiding mechanism includes a base. One end of the top wall of the base is fixedly connected with a fixed frame in the middle. The top wall of the fixed frame is fixedly connected with a guiding sleeve. Two guiding grooves are symmetrically arranged in the front and back between the upper and lower side walls at the other end of the base. The spiral winding mechanism includes a slider slidably connected in the two guiding grooves. A rotary movement mechanism is arranged above the slider. A driving motor is fixedly installed in the middle of the other end of the top wall of the base. A screw rod is fixedly connected to the driving end on one side of the driving motor. A threaded hole for threaded connection with the screw rod is opened between the upper and lower side walls above the slider.
[0008] As a further scheme of the utility model: A support seat is fixedly connected to the middle of each of the two ends of the bottom wall of the base. Two installation holes are symmetrically arranged in the front and back between the upper and lower side walls of the support seat.
[0009] As a further solution of the utility model: the rotary moving mechanism includes a support frame fixedly connected to the upper end of the other end of the slider in a front-back symmetrical manner. An electric winch is fixedly installed at the upper ends of the two support frames. A driving shaft is arranged at the center of one end of the electric winch. One end of the driving shaft is fixedly connected to a slide rail. A sliding sleeve is slidably connected to the outside of the slide rail. One end of the sliding sleeve is fixedly connected to a group of fixing seats. The group of fixing seats is two and is arranged in an up-down symmetrical manner.
[0010] As a further solution of the utility model: a threaded groove is formed in the upper inner side wall of the sliding sleeve, and a screw is threadedly connected in the threaded groove.
[0011] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0012] 1. In the utility model, by providing a screw-driven horizontal moving mechanism, which includes a slider slidably connected in the guiding groove of the base. A threaded hole is formed in the middle of the slider, and a screw is threadedly connected in the threaded hole. One end of the screw is driven by a driving motor. The rotation of the screw can drive the slider to move horizontally along the guiding groove. Its stability is good, ensuring the processing quality of the copper tube wound by its spiral winding structure.
[0013] 2. In the utility model, through the rotatable moving structure adopting an adjustable design, a slide rail is arranged at its rotating end. A sliding sleeve is slidably connected to the slide rail, and a locking screw is arranged above the sliding sleeve. The sliding sleeve can be slidably adjusted on the slide rail, thereby realizing the distance between the copper tube fixing seat on the sliding sleeve and the rotation center, so as to carry out the winding work of copper tubes with different spiral widths. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 is the overall three-dimensional view of the utility model Figure 1 ;
[0015] Figure 2 is the overall three-dimensional view of the utility model Figure 2 ;
[0016] Figure 3 is the three-dimensional view of the guiding mechanism of the utility model;
[0017] Figure 4 is the three-dimensional view of the spiral winding mechanism of the utility model.
[0018] In the figure: 1. Guiding mechanism; 2. Spiral winding mechanism; 11. Base; 12. Guiding groove; 13. Support seat; 14. Fixed frame; 15. Guiding sleeve; 21. Driving motor; 22. Screw; 23. Slider; 24. Threaded hole; 25. Support frame; 26. Electric winch; 27. Driving shaft; 28. Slide rail; 29. Sliding sleeve; 210. Fixed seat; 211. Screw. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0019] The following further describes in detail the implementation manner of the present utility model in conjunction with the accompanying drawings and embodiments. The following embodiments are used to illustrate the present utility model, but cannot be used to limit the scope of the present utility model.
[0020] In the description of the present utility model, unless otherwise specified, the meaning of "a plurality" is two or more; the orientation or positional relationship indicated by terms such as "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present utility model. In addition, terms such as "first", "second", "third", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0021] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.
[0022] Please refer to Figures 1 to 4 , in the embodiment of the present utility model, an electric furnace induction coil forming device includes a guiding mechanism 1; a spiral winding mechanism 2, which is arranged above the guiding mechanism 1. The guiding mechanism 1 includes a base 11. One end of the top wall of the base 11 is fixedly connected to a fixed frame 14 in the middle, and a guiding sleeve 15 is fixedly connected to the top wall of the fixed frame 14. Two guiding grooves 12 are symmetrically arranged in the front and back between the upper and lower side walls at the other end of the base 11. The spiral winding mechanism 2 includes a slider 23 slidably connected in the two guiding grooves 12. A rotary moving mechanism is arranged above the slider 23. A driving motor 21 is fixedly installed in the middle of the other end of the top wall of the base 11. A screw rod 22 is fixedly connected to the driving end on one side of the driving motor 21. A threaded hole 24 for the screw rod 22 to be threadedly connected is opened between the upper and lower side walls above the slider 23. The overall structure is provided with a screw rod 22-driven horizontal moving mechanism, which includes a slider 23 slidably connected in the guiding groove 12 of the base 11. A threaded hole 24 is opened in the middle of the slider 23, and the screw rod 22 is threadedly connected in the threaded hole 24. One end of the screw rod 22 is driven by the driving motor 21. The rotation of the screw rod 22 can drive the slider 23 to move horizontally along the guiding groove 12, and its stability is good, ensuring the processing quality of the spiral winding structure for winding the copper pipe.
[0023] At the middle of both ends of the bottom wall of the base 11, a support base 13 is fixedly connected respectively. Between the upper and lower side walls of the support base 13, two mounting holes are symmetrically arranged in the front and back. The overall electric furnace induction coil forming device can be fixedly installed through the mounting holes on the two support bases 13 at the bottom and cooperating with mounting bolts.
[0024] The rotary moving mechanism includes support frames 25 fixedly connected to the upper part of the other end of the slider 23 in a front-back symmetrical manner. At the upper ends of the two support frames 25, an electric winch 26 is fixedly installed. At the central position of one end of the electric winch 26, a driving shaft 27 is arranged. At one end of the driving shaft 27, a slide rail 28 is fixedly connected. A sliding sleeve 29 is slidably connected to the outside of the slide rail 28. One end of the sliding sleeve 29 is fixedly connected with a group of fixing seats 210. The group of fixing seats 210 consists of two and is arranged symmetrically up and down. The end of the copper tube passing through the guide sleeve 15 can be fixedly installed between the two fixing seats 210. The slide rail 28 is driven to rotate by the driving shaft 27 of the electric winch 26, and then the end of the copper tube rotates.
[0025] On the upper inner side wall of the sliding sleeve 29, a threaded groove is opened, and a screw 211 is threadedly connected in the threaded groove. Its rotary moving structure adopts an adjustable design. Its rotating end is provided with a slide rail 28. A sliding sleeve 29 is slidably connected to the slide rail 28, and a locking screw 211 is arranged above the sliding sleeve 29. The sliding sleeve 29 can be slidably adjusted on the slide rail 28, so as to realize the distance between the copper tube fixing seat 210 on the sliding sleeve 29 and the rotation center, and to wind copper tubes with different spiral widths.
[0026] The working principle of the present utility model is as follows: The end of the copper tube passing through the guide sleeve 15 can be fixedly installed between the two fixing seats 210. The slide rail 28 is driven to rotate by the driving shaft 27 of the electric winch 26, and then the end of the copper tube rotates. An overall horizontal moving mechanism driven by a screw rod 22 is provided, which includes a slider 23 slidably connected in the guide groove 12 of the base 11. A threaded hole 24 is opened in the middle of the slider 23. A screw rod 22 is threadedly connected in the threaded hole 24, and one end of the screw rod 22 is driven by a driving motor 21. The rotation of the screw rod 22 can drive the slider 23 to horizontally move along the guide groove 12. When the end of the copper tube rotates, it can be horizontally moved by traction, and then the spiral winding of the copper tube is carried out, that is, the forming of the electric furnace induction coil is completed.
[0027] The above is only the preferred specific embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution of the present utility model and its inventive concept, makes equivalent replacement or change, and should be covered within the protection scope of the present utility model.
Claims
1. An electric furnace induction coil forming device, comprising a guiding mechanism (1); a spiral winding mechanism (2) arranged above the guiding mechanism (1). It is characterized in that: The guiding mechanism (1) includes a base (11). In the middle of one end of the top wall of the base (11), a fixed frame (14) is fixedly connected. On the top wall of the fixed frame (14), a guiding sleeve (15) is fixedly connected. Between the upper and lower side walls at the other end of the base (11), two guiding grooves (12) are symmetrically arranged in the front and back. The spiral winding mechanism (2) includes a slider (23) slidably connected in the two guiding grooves (12). Above the slider (23), a rotary moving mechanism is arranged. In the middle of the other end of the top wall of the base (11), a driving motor (21) is fixedly installed. On one side of the driving motor (21), a screw rod (22) is fixedly connected to the driving end. Between the upper and lower side walls above the slider (23), a threaded hole (24) for the screw rod (22) to be threadedly connected is provided.
2. The electric furnace induction coil forming device according to claim 1, characterized in that: In the middle of each of the two ends of the bottom wall of the base (11), a support seat (13) is fixedly connected. Between the upper and lower side walls of the support seat (13), two mounting holes are symmetrically arranged in the front and back.
3. An electric furnace induction coil forming device according to claim 1, characterized in that: The rotary moving mechanism includes a support frame (25) fixedly connected symmetrically in the front and back above the other end of the slider (23).
4. A shaping device for an electric furnace induction coil according to claim 3, characterized in that: At the upper ends of the two support frames (25), an electric winch (26) is fixedly installed. At the center position of one end of the electric winch (26), a driving shaft (27) is arranged.
5. The electric furnace induction coil forming device according to claim 4, wherein: One end of the driving shaft (27) is fixedly connected to a slide rail (28). A sliding sleeve (29) is slidably connected to the outside of the slide rail (28).
6. The forming device for an electric furnace induction coil according to claim 5, characterized in that: One end of the sliding sleeve (29) is fixedly connected to a set of fixing seats (210). The set of fixing seats (210) consists of two and is symmetrically arranged up and down.
7. An electric furnace induction coil forming device according to claim 5, characterized in that: Above the inner side wall of the sliding sleeve (29), a threaded groove is provided, and a screw (211) is threadedly connected in the threaded groove.