Photovoltaic wire harness transfer machine

Abstract

The utility model discloses a photovoltaic wire harness transfer machine, which comprises a rack, a feeding module, a conveying module, a wire drawing module, a wire length correction module, an angle correction module and a discharging module, the feeding module, the conveying module, the wire drawing module, the wire length correction module, the angle correction module and the discharging module are fixedly mounted on the rack, the conveying module is arranged on one side of the feeding module, and the wire drawing module is erected on the other side of the conveying module. The material level of the incoming material module is in butt joint with the initial material level of one end of the conveying module, the last material level of the other end of the conveying module corresponds to the position of the discharging module, and a second tail end station and a third tail end station, close to one end of the discharging module, of the conveying module correspond to the positions of the angle correction module and the wire length correction module respectively. According to the utility model, through an automatic transfer mode, the labor cost is reduced, the correction of the wire group angle on the wire harness and in the conveying direction is realized in the transfer process, the wire harness is straightened, the automatic transfer is realized, the production efficiency is improved, the production cost is reduced, and the production cost is reduced. And the quality detection of the wire harness during feeding is improved.

Description

Technical Field

[0001] The utility model relates to the field of automated machinery, and particularly relates to a photovoltaic wire harness transfer machine. Background Art

[0002] When producing photovoltaic junction box cables, first use a cable cutting, riveting and screwing automatic machine to cut, strip the cables, assemble connectors at one end, and then use a photovoltaic cable post-assembly machine to assemble and test the junction box at the other end of the cable. The two automatic machines produce independently, and it is necessary to manually carry the cables produced by the cable cutting, riveting and screwing automatic machine and put them into the photovoltaic cable post-assembly machine. Long-term manual operation is time-consuming and laborious, and the degree of automation is low.

[0003] When producing photovoltaic junction box cables, when transferring from the front end to the rear end, it is also necessary to position the angle and feeding position of the wire harness. The existing ones are all adjusted on the rear-end equipment, which increases the complexity of the rear-end layout. In this regard, if this part of the cable adjustment structure can be designed during the transfer process, this problem can be solved. Summary of the Utility Model

[0004] The main purpose of the utility model is to provide a photovoltaic wire harness transfer machine.

[0005] To achieve the above purpose, the technical solution adopted by the utility model is as follows:

[0006] A photovoltaic wire harness transfer machine includes a frame, a feeding module, a conveying module, a wire pulling module, a wire length correction module, an angle correction module and a discharging module fixedly installed on the frame. A conveying module is arranged on one side of the feeding module, a wire pulling module is erected on the other side of the conveying module. The material level of the feeding module is docked with the initial material level at one end of the conveying module. The final material level at the other end of the conveying module corresponds to the position of the discharging module. The second and third final workstations near the discharging module of the conveying module respectively correspond to the positions of the angle correction module and the wire length correction module, and the workstation positions of the wire pulling module at the remaining workstations correspond.

[0007] Furthermore, the feeding module includes a feeding linear track, a material receiving connecting plate and a feeding clamping assembly. The material receiving connecting plate is fixedly connected to the feeding linear track through a slider. A feeding clamping assembly is fixedly installed on the material receiving connecting plate. The feeding clamping assembly includes a first rotating cylinder, a first clamping jaw and a feeding support plate. The first rotating cylinder is fixedly installed on the material receiving connecting plate. The output rotating end of the first rotating cylinder is fixedly connected to the first clamping jaw. A feeding support plate is fixedly installed on one side of the first clamping jaw.

[0008] Further, the conveying module includes a fixed material clamping component and a movable material clamping component. A corresponding movable material clamping component is provided on one side of the fixed material clamping component. The fixed material clamping component includes a plurality of fixed material clamping jaws. The movable material clamping component includes a movable material clamping linear module, a movable material clamping fixed plate, and movable material clamping jaws. The movable material clamping linear module is connected to the movable material clamping fixed plate through a slider, and a plurality of movable material clamping jaws are fixedly installed on the movable material clamping fixed plate.

[0009] Further, the number of the fixed material clamping jaws is not less than two, and the number of the movable material clamping jaws is three more than that of the fixed material clamping jaws.

[0010] Further, the wire pulling module includes a wire pulling fixed frame, a wire pulling linear module, a wire pulling fixed plate, wire pulling jaws, and a wire pulling limiting plate. The wire pulling linear module is fixedly installed on the wire pulling fixed frame. The moving direction of the wire pulling linear module is perpendicular to the conveying direction of the conveying module. The wire pulling linear module is drivingly connected to the wire pulling fixed plate, and a plurality of wire pulling jaws are fixedly installed on the wire pulling fixed plate. A wire pulling limiting plate is fixedly installed on the side of the wire pulling jaws away from the conveying module.

[0011] Further, the wire length correction module includes a correction linear module, a correction material clamping cylinder, a detection fixed frame, and a photoelectric detector. The correction material clamping cylinder moving along the moving direction of the correction linear module is drivingly connected to the correction linear module. A detection fixed frame is erected on one side of the correction material clamping cylinder, and a photoelectric detector is fixedly installed on the detection fixed frame.

[0012] Further, the angle correction module includes a correction fixed frame, a correction rotating motor, and a rotating material clamping cylinder. The correction rotating motor is fixedly installed on the correction fixed frame, and the output end of the correction rotating motor is fixedly connected to the rotating material clamping cylinder.

[0013] Furthermore, the discharging module includes a discharging fixed frame, a transverse linear module, a longitudinal linear module, a discharging jaw connecting plate, and a discharging jaw group. The longitudinal linear module is fixedly installed on the discharging fixed frame. The transverse linear module is connected to the longitudinal linear module through a slider, and the discharging jaw connecting plate is connected to the transverse linear module through a slider. A discharging jaw group is fixedly installed on the lower end surface of the discharging jaw connecting plate. The discharging jaw group includes not less than two material clamping jaws.

[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0015] The present utility model uses a photovoltaic wire harness transfer machine to automatically place the cables completed by the cable cutting, riveting, and screwing machine into the photovoltaic cable post-assembly machine, realizing highly automated production and saving manpower and material resources.

[0016] Automatically adjust the cable pulling distance according to the production line cable length to ensure the position requirements when placed in the next machine, and it is applicable to products of various specifications; connect the cable cutting, riveting and screwing machine and the post-assembly line of the junction box to achieve a higher degree of automated production. Description of the Drawings

[0017] Figure 1 It is a three-dimensional view of the present utility model;

[0018] Figure 2 It is a three-dimensional view of the incoming material module of the present utility model;

[0019] Figure 3 It is a three-dimensional view of the conveying module of the present utility model;

[0020] Figure 4 It is a three-dimensional view of the wire pulling module of the present utility model;

[0021] Figure 5 It is the wire length correction module of the present utility model;

[0022] Figure 6 It is a three-dimensional view of the angle correction module and the discharging module of the present utility model.

[0023] Reference Signs

[0024] 1. Frame; 2. Incoming Material Module; 21. Incoming Material Linear Track; 22. Material Receiving Connection Plate; 23. Incoming Material Clamping Assembly; 24. First Rotary Cylinder; 25. First Clamping Jaw; 26. Incoming Material Support Plate; 3. Conveying Module; 31. Fixed Clamping Assembly; 32. Movable Clamping Assembly; 33. Fixed Clamping Jaw; 34. Movable Clamping Linear Module; 35. Movable Clamping Fixed Plate; 36. Movable Clamping Jaw; 4. Wire Pulling Module; 41. Wire Pulling Fixed Frame; 42. Wire Pulling Linear Module; 43. Wire Pulling Fixed Plate; 44. Wire Pulling Jaw; 45. Wire Pulling Limiting Plate; 5. Wire Length Correction Module; 51. Correction Linear Module; 52. Correction Clamping Cylinder; 53. Detection Fixed Frame; 54. Photoelectric Detector; 6. Angle Correction Module; 61. Correction Fixed Frame; 62. Correction Rotary Motor; 63. Rotary Clamping Cylinder; 7. Discharging Module; 71. Discharging Fixed Frame; 72. Horizontal Linear Module; 73. Vertical Linear Module; 74. Discharging Jaw Connection Plate; 75. Discharging Jaw Group. Detailed Embodiments

[0025] The following elaborates on the preferred embodiments of the present utility model in conjunction with the drawings, so that the advantages and features of the present utility model can be more easily understood by those skilled in the art, thereby making the protection scope of the present utility model more clearly defined.

[0026] See Figure 1-6As shown in the figure, a photovoltaic wire harness transfer machine includes a frame 1, a feeding module 2 fixedly installed on the frame 1, a conveying module 3, a wire pulling module 4, a wire length correction module 5, an angle correction module 6, and a discharging module 7. One side of the feeding module 2 is provided with the conveying module 3, and the wire pulling module 4 is installed on the other side of the conveying module 3. The material level of the feeding module 2 is docked with the initial material level at one end of the conveying module 3, and the final material level at the other end of the conveying module 3 corresponds to the position of the discharging module 7. The second and third end stations near the discharging module 7 of the conveying module 3 respectively correspond to the positions of the angle correction module 6 and the wire length correction module 5, and the working positions of the wire pulling module 4 at the remaining stations correspond.

[0027] The feeding module 2 includes a feeding linear track 21, a material receiving connecting plate 22, and a feeding clamping assembly 23. The material receiving connecting plate 22 is fixedly connected to the feeding linear track 21 through a slider, and the feeding clamping assembly 23 is fixedly installed on the material receiving connecting plate 22. The feeding clamping assembly 23 includes a first rotating cylinder 24, a first clamping jaw 25, and a feeding support plate 26. The first rotating cylinder 24 is fixedly installed on the material receiving connecting plate 22, and the output rotating end of the first rotating cylinder 24 is fixedly connected to the first clamping jaw 25. A feeding support plate 26 is fixedly installed on one side of the first clamping jaw 25.

[0028] The feeding module 2 receives the output end of the front-end machine, automatically receives the materials from the automatic riveting and screwing machine, and rotates the cable horizontally to ensure continuous production of the machine, facilitate docking, improve the practicality of actual application, and drive the wire harness to the head end of the conveying module 3 through the feeding linear track 21 for docking with the clamping jaw station at the head end of the conveying module 3.

[0029] The conveying module 3 includes a fixed clamping assembly 31 and a movable clamping assembly 32. A corresponding movable clamping assembly 32 is provided on one side of the fixed clamping assembly 31. The fixed clamping assembly 31 includes a plurality of fixed clamping jaws 33. The movable clamping assembly 32 includes a movable clamping linear module 34, a movable clamping fixed plate 35, and movable clamping jaws 36. The movable clamping fixed plate 35 is connected to the movable clamping linear module 34 through a slider, and a plurality of movable clamping jaws 36 are fixedly installed on the movable clamping fixed plate 35.

[0030] The number of the fixed clamping jaws 33 is not less than two, and the number of the movable clamping jaws 36 is three more than the number of the fixed clamping jaws 33.

[0031] The fixed clamping assembly 31 is used for fixing the position of the wire harness, and the movable clamping assembly 32 drives the plurality of movable clamping jaws 36 provided thereon through the movable clamping linear module 34 provided thereon, and each time the wire harness clamped by the fixed clamping assembly 31 is moved backward by a station gap.

[0032] The wire pulling module 4 includes a wire pulling fixed frame 41, a wire pulling linear module 42, a wire pulling fixed plate 43, wire pulling jaws 44 and a wire pulling limit plate 45. A wire pulling linear module 42 is fixedly installed on the wire pulling fixed frame 41. The moving direction of the wire pulling linear module 42 is perpendicular to the conveying direction of the conveying module 3. The wire pulling linear module 42 is drivingly connected to a wire pulling fixed plate 43. A number of wire pulling jaws 44 are fixedly installed on the wire pulling fixed plate 43. A wire pulling limit plate 45 is fixedly installed on the side of the wire pulling jaws 44 away from the conveying module 3.

[0033] The wire pulling module 4 straightens the wire harness and adjusts the position of the wire harness clamped by the fixed clamping component 31. By pulling the wire harness with the wire pulling module 4, the wire harness is in the lower loading required position.

[0034] The wire length correction module 5 includes a correction linear module 51, a correction clamping cylinder 52, a detection fixed frame 53 and a photoelectric detector 54. A correction clamping cylinder 52 moving along the moving direction of the correction linear module 51 is drivingly connected to the correction linear module 51. A detection fixed frame 53 is erected on one side of the correction clamping cylinder 52. A photoelectric detector 54 is fixedly installed on the detection fixed frame 53.

[0035] The wire harness after wire pulling is transferred to the jaws of the correction clamping cylinder 52 by the jaws on the movable clamping component 32, so that the wire harness is clamped by the correction clamping cylinder 52. The end of the wire harness is driven by the correction linear module 51 to insert into one end of the photoelectric detector 54. The position of the wire head end of the wire harness is accurately positioned by the photoelectric detector 54 to ensure the accurate position when placed into the subsequent automatic machine.

[0036] The angle correction module 6 includes a correction fixed frame 61, a correction rotating motor 62 and a rotating clamping cylinder 63. A correction rotating motor 62 is fixedly installed on the correction fixed frame 61. The output end of the correction rotating motor 62 is fixedly connected to a rotating clamping cylinder 63.

[0037] The twisting angle direction of the cable is corrected by the rotation angle of the motor to ensure that the twisting angle during the subsequent cable production is in the required direction.

[0038] The discharging module 7 includes a discharging fixed frame 71, a transverse linear module 72, a longitudinal linear module 73, a discharging jaw connecting plate 74 and a discharging jaw group 75. A longitudinal linear module 73 is fixedly installed on the discharging fixed frame 71. A transverse linear module 72 is connected to the longitudinal linear module 73 through a slider. A discharging jaw connecting plate 74 is connected to the transverse linear module 72 through a slider. A discharging jaw group 75 is fixedly installed on the lower end surface of the discharging jaw connecting plate 74. The discharging jaw group 75 includes no less than two clamping jaws.

[0039] According to requirements, the cable discharging module 7 places the cable in the correct position of the subsequent assembly machine.

[0040] The above is only the preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiment. Any equivalent modification or change made by those of ordinary skill in the art according to the content disclosed by the present invention shall be included in the protection scope recorded in the claims.

Claims

1. A photovoltaic wire harness transfer machine, comprising a frame (1), a feeding module (2) fixedly installed on the frame (1), a conveying module (3), a wire pulling module (4), a wire length correction module (5), an angle correction module (6) and a discharging module (7), characterized in that: A conveying module (3) is provided on one side of the incoming material module (2), and a wire drawing module (4) is provided on the other side of the conveying module (3). The material level of the incoming material module (2) is connected to the initial material level of one end of the conveying module (3), and the final material level of the other end of the conveying module (3) corresponds to the position of the discharging module (7). The second and third terminal workstations of the conveying module (3) adjacent to one end of the discharging module (7) correspond to the positions of the angle correction module (6) and the line length correction module (5), respectively, and the workstation positions of the remaining workstations correspond to those of the wire drawing module (4).

2. The photovoltaic wire harness transfer machine according to claim 1, characterized in that: The incoming material module (2) comprises an incoming material linear track (21), a material receiving connection plate (22) and an incoming material clamping assembly (23); the incoming material linear track (21) is fixedly connected to the material receiving connection plate (22) via a slider; the incoming material clamping assembly (23) is fixedly mounted on the material receiving connection plate (22); the incoming material clamping assembly (23) comprises a first rotating cylinder (24), a first material clamping jaw (25) and an incoming material support plate (26); the first rotating cylinder (24) is fixedly mounted on the material receiving connection plate (22); the output rotating end of the first rotating cylinder (24) is fixedly connected to the first material clamping jaw (25); and the incoming material support plate (26) is fixedly mounted on one side of the first material clamping jaw (25).

3. The photovoltaic wire harness transfer machine according to claim 1, wherein: The conveying module (3) comprises a fixed material clamping component (31) and a movable material clamping component (32). A corresponding movable material clamping component (32) is provided on one side of the fixed material clamping component (31). The fixed material clamping component (31) comprises a plurality of fixed material clamping claws (33). The movable material clamping component (32) comprises a movable material clamping linear module (34), a movable material clamping fixing plate (35) and a movable material clamping claw (36). The movable material clamping linear module (34) is connected to the movable material clamping fixing plate (35) via a slider, and the movable material clamping fixing plate (35) is fixedly mounted with a plurality of movable material clamping claws (36).

4. The photovoltaic wiring harness transfer machine according to claim 3, characterized in that: The number of the fixed material clamping jaws (33) is not less than two, and the number of the movable material clamping jaws (36) is three more than the number of the fixed material clamping jaws (33).

5. A photovoltaic wire harness transfer machine according to claim 1, characterized in that: The wire pulling module (4) comprises a wire pulling fixed frame (41), a wire pulling linear module (42), a wire pulling fixed plate (43), a wire pulling clamp (44) and a wire pulling limit plate (45). The wire pulling linear module (42) is fixedly installed on the wire pulling fixed frame (41). The movement direction of the wire pulling linear module (42) is perpendicular to the conveying direction of the conveying module (3). The wire pulling linear module (42) is transmission-connected to the wire pulling fixed plate (43). A plurality of wire pulling clamps (44) are fixedly installed on the wire pulling fixed plate (43). A wire pulling limit plate (45) is fixedly installed on the side of the wire pulling clamp (44) away from the conveying module (3).

6. The photovoltaic wire harness transfer machine according to claim 1, wherein: The line length correction module (5) comprises a correction linear module (51), a correction clamping cylinder (52), a detection fixed frame (53) and a photoelectric detector (54); the correction linear module (51) is transmission-connected to a correction clamping cylinder (52) that moves along the movement direction of the correction linear module (51); a detection fixed frame (53) is mounted on one side of the correction clamping cylinder (52); and a photoelectric detector (54) is fixedly mounted on the detection fixed frame (53).

7. A photovoltaic wire harness transfer machine according to claim 1, characterized in that: The angle correction module (6) comprises a correction fixing frame (61), a correction rotating motor (62) and a rotating clamping cylinder (63); the correction rotating motor (62) is fixedly mounted on the correction fixing frame (61); and the output end of the correction rotating motor (62) is fixedly connected to the rotating clamping cylinder (63).

8. A photovoltaic wire harness transfer machine according to claim 1, characterized in that: The discharging module (7) comprises a discharging fixed frame (71), a transverse linear module (72), a longitudinal linear module (73), a discharging clamping claw connecting plate (74) and a discharging clamping claw group (75). The discharging fixed frame (71) is fixedly mounted with the longitudinal linear module (73). The longitudinal linear module (73) is connected to the transverse linear module (72) via a slider. The transverse linear module (72) is connected to the discharging clamping claw connecting plate (74) via a slider. The discharging clamping claw group (75) is fixedly mounted on the lower end surface of the discharging clamping claw connecting plate (74). The discharging clamping claw group (75) comprises no less than two clamping clamping claws.

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