Rotatable stator structure
The connection of multiple sets of stator cores through the stator skeleton and latch structure solves the complex operation of the brushless motor stator structure during assembly and disassembly, and realizes rapid installation and disassembly, improving operating efficiency and stability.
Patent Information
- Application Number
- CN202421950893.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-13
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-08-13
AI Technical Summary
The stator structure of existing brushless motors is complex in the assembly and disassembly process, and lacks self-positioning and self-limiting functions, resulting in inefficiency.
The stator skeleton is used to provide protection for the stator core. Through the connection of the pin structure, insertion slot and insertion rod, multiple sets of stator cores are quickly connected, and self-positioning and self-limiting are achieved in combination with the limiting slot, simplifying the installation and disassembly process.
The rapid assembly and disassembly of the stator structure is realized, the operation efficiency and the practicality of the device are improved, and the stability and accuracy of the stator structure are enhanced.
Smart Images

Figure CN223079816U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of stator structures, in particular to a rotatable stator structure. Background Technique
[0002] With the increasing requirements for energy conservation and environmental protection, motors, as key power sources, must also meet the standards of high efficiency and low energy consumption. The advantages of brushless DC motors, such as low noise, long lifespan, no spark interference, and convenient centralized control, fully meet these requirements. With the increasing maturity of its speed regulation technology and the increasing cost performance, its structural manufacturing process must also be improved accordingly.
[0003] A brushless motor is a motor without carbon brushes and a commutator. It drives the rotor to rotate by controlling the current in the coil through an electronic controller. It uses a set of electronic devices to sense the position of the permanent magnet poles through Hall elements or coil back electromotive force. According to this sensing, an electronic circuit is used to timely switch the direction of the current in the coil to ensure the generation of the correct magnetic force to drive the motor. Due to the absence of carbon brush friction, brushless motors have a longer lifespan, higher efficiency, and lower noise.
[0004] The purpose of this structure is to design a stator structure that does not require special tooling and fixtures, and has self-positioning, self-limiting, and self-assembling into a complete circle, ensuring accuracy while reducing costs and increasing efficiency. Content of the Utility Model
[0005] To solve the above technical problems, the utility model provides a rotatable stator structure that provides protection for the stator core body through a stator skeleton. Multiple groups of stator cores are connected through the connection structures on their own stator skeletons, enabling multiple groups of outer arc plates and inner arc plates to form an outer circle and an inner circle, facilitating installation and fixation. The connection structures facilitate rapid assembly and disassembly by operators, improving the practicality of the device.
[0006] A rotatable stator structure of the utility model includes a stator core, an inner arc plate, an outer arc plate, and a stator skeleton. A group of outer arc plates and a stator skeleton are respectively arranged at the front and rear parts of the stator core. The stator skeleton is arranged on the stator core through plastic coating processing. Connection structures are arranged on the stator skeleton. The completed stator structure is composed of 9 connected stator cores. The stator skeleton provides protection for the stator core body. Multiple groups of stator cores are connected through the connection structures on their own stator skeletons, enabling multiple groups of outer arc plates and inner arc plates to form an outer circle and an inner circle, facilitating installation and fixation. The connection structures facilitate rapid assembly and disassembly by operators, improving the practicality of the device.
[0007] Preferably, the connecting structure includes a bolt structure, an insertion groove, and a bolt. The bolt structure is installed on the upper right end face of the stator skeleton, the bolt is arranged on the upper left end face of the stator skeleton, and the insertion groove is arranged on the upper outer side of the bolt structure; the stator skeletons on two adjacent groups of stator cores can be connected through the bolt and the bolt structure, and the bolt can be inserted into the bolt structure through the insertion groove, so as to facilitate the rapid connection of multiple groups of stator cores, improving the installation and disassembly efficiency of the operator and the practicability of the device.
[0008] Preferably, it further includes a limiting groove. The limiting groove is arranged on the right end face of the bolt structure and communicates with the lower part of the insertion groove; by rotating the connected stator cores, the bolt rotates from the area where the insertion groove is located to the limiting groove on the bolt structure, thereby limiting and fixing the connection between the bolt and the bolt structure. The device completes self-limiting and self-positioning, facilitating rapid assembly by the installer and improving the practicability of the device.
[0009] Preferably, it further includes an arc groove. The arc grooves are arranged on the front end face and the rear end face of the stator skeleton, and the stator skeleton does not cover the outer side of the outer arc plate and the inner side of the inner arc plate; through the arc grooves arranged on the stator skeleton, the wear debris generated by the rotation of the rotor on the inner and outer side faces of the stator skeleton during actual operation is reduced, which may affect the normal operation of the device, improving the stability and practicability of the device.
[0010] Compared with the prior art, the beneficial effects of the present utility model are as follows: the stator skeleton provides protection for the main body of the stator core, and multiple groups of stator cores are connected through the connecting structures on their own stator skeletons, enabling multiple groups of outer arc plates and inner arc plates to form an outer circle and an inner circle, facilitating installation and fixation. The connecting structure facilitates rapid assembly and disassembly by the operator, improving the practicability of the device. Description of the Drawings
[0011] Figure 1 is an isometric structural schematic diagram of the complete stator structure of the present utility model;
[0012] Figure 2 is an isometric structural schematic diagram of the rows-connected of the present utility model;
[0013] Figure 3 is an exploded structural schematic diagram of the stator core and the stator skeleton of the present utility model;
[0014] Figure 4 is a partial enlarged structural schematic diagram of the connecting structure of the present utility model;
[0015] Reference numerals in the drawings: 1, stator core; 2, inner arc plate; 3, outer arc plate; 4, stator skeleton; 5, arc groove; 6, bolt structure; 7, limiting groove; 8, insertion groove; 9, bolt. Detailed Embodiments
[0016] For the convenience of understanding the present utility model, the present utility model will be described more comprehensively below with reference to the relevant drawings. The present utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, these embodiments are provided to make the disclosure of the present utility model more thorough and comprehensive.
[0017] Embodiment
[0018] As Figure 1 、 Figure 2 、 Figure 3 and Figure 4 The connection structure shown is arranged on the stator skeleton 4, and the stator skeleton 4 is sleeved on the stator core 1 in a plastic-coated form;
[0019] First, two adjacent groups of stator cores 1 are folded back-to-back, then the insertion rod 9 on one group of stator cores 1 is lifted upward, then the insertion rod 9 is inserted into the insertion slot 8 on the plug structure 6 and into the interior of the plug structure 6, and then rotated counterclockwise. When the two groups of stator cores 1 are parallel, the limiting slot 7 limits the connection of the two groups of stator cores 1. Nine groups of stator cores 1 are assembled in sequence until a circular stator structure is finally formed;
[0020] The connection structure includes a plug structure 6, an insertion slot 8 and an insertion rod 9. The plug structure 6 is installed on the upper right end face of the stator skeleton 4, the insertion rod 9 is arranged on the upper left end face of the stator skeleton 4, and the insertion slot 8 is arranged on the upper outer side of the plug structure 6;
[0021] It further includes a limiting slot 7. The limiting slot 7 is arranged on the right end face of the plug structure 6, and the limiting slot 7 communicates with the lower part of the insertion slot 8;
[0022] It further includes an arc-shaped slot 5. The arc-shaped slot 5 is arranged on both the front end face and the rear end face of the stator skeleton 4, and the stator skeleton 4 does not cover the outer side of the outer arc plate 3 and the inner side of the inner arc plate 2;
[0023] The stator skeleton 4 provides protection for the main body of the stator core 1. Multiple groups of stator cores 1 are connected through the connection structure on their own stator skeletons 4, enabling multiple groups of outer arc plates 3 and inner arc plates 2 to form an outer circle and an inner circle, which is convenient for installation and fixation. The connection structure facilitates the operator to quickly assemble and disassemble, improving the practicality of the device.
[0024] As Figures 1 to 4As shown, a rotatable stator structure of the present utility model, during operation, first, two adjacent stator cores 1 are folded back-to-back. Then, the insertion rod 9 on one stator core 1 is lifted upward. Then, the insertion rod 9 is inserted into the insertion slot 8 on the pin structure 6 and into the interior of the pin structure 6. After that, it rotates counterclockwise. When the two stator cores 1 are parallel, the limiting groove 7 limits the connection of the two stator cores 1. Nine stator cores 1 are assembled in sequence until a circular stator structure is finally formed.
[0025] The above are only the preferred embodiments of the present utility model. It should be noted that for those of ordinary skill in the art of this technology, without departing from the technical principle of the present utility model, several improvements and modifications can still be made, and these improvements and modifications should also be regarded as the protection scope of the present utility model.
Claims
1. A rotatable stator structure; characterized in that, It includes a stator core (1), an inner arc plate (2), an outer arc plate (3) and a stator skeleton (4). A set of outer arc plates (3) and stator skeletons (4) are respectively arranged at the front and rear parts of the stator core (1). The stator skeleton (4) is arranged on the stator core (1) through plastic coating processing. A connecting structure is arranged on the stator skeleton (4). The completed stator structure is composed of 9 connected stator cores (1).
2. The rotatable stator structure according to claim 1, wherein The connecting structure includes a pin structure (6), an insertion slot (8) and a plug rod (9). The pin structure (6) is installed on the upper right end face of the stator skeleton (4). The plug rod (9) is arranged on the upper left end face of the stator skeleton (4). The insertion slot (8) is arranged on the upper outer side of the pin structure (6).
3. The rotatable stator structure according to claim 1, wherein It also includes a limit slot (7). The limit slot (7) is arranged on the right end face of the pin structure (6). The limit slot (7) communicates with the lower part of the insertion slot (8).
4. A rotatable stator structure according to claim 1, characterized in that, It also includes an arc slot (5). The arc slots (5) are arranged on both the front end face and the rear end face of the stator skeleton (4). The stator skeleton (4) does not cover the outer side face of the outer arc plate (3) and the inner side face of the inner arc plate (2).