High-efficiency motor stator
By adopting the design of a convex core and a heat dissipation mechanism in the motor stator, the heat accumulation problem caused by excessive windings is solved, and efficient heat dissipation is achieved, ensuring the normal operation of the motor and extending the life of the motor.
Patent Information
- Application Number
- CN202422146384.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-03
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-09-03
AI Technical Summary
In existing motor stators, the windings are too dense, resulting in poor heat transfer, forming hot spots, affecting the normal operation and life of the motor.
A convex core structure is designed, with a 30-degree angle reserved between each two adjacent cores. Combined with a heat dissipation mechanism and a fixing mechanism, heat dissipation is accelerated through the special-shaped heat dissipation groove and the heat dissipation ring block to prevent heat from accumulating inside the stator.
Effectively prevent heat accumulation between the stator windings, improve heat dissipation efficiency, prevent rapid temperature increase, and extend the service life of the motor.
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Figure CN223079840U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of motor stators, in particular to a high-efficiency motor stator. Background Technique
[0002] The motor stator is an important part of motors such as generators and starters. The stator is an important part of the motor. The stator consists of a core circular ring base, a stator winding, and a machine base. The main function of the stator is to generate a rotating magnetic field, while the main function of the rotor is to be cut by the magnetic lines of force in the rotating magnetic field to generate (output) current.
[0003] For example, the motor stator disclosed in Chinese Patent Publication No. CN216390617U includes a plurality of core monomers and isolation teeth detachably installed in the middle of each core monomer; the core monomer includes a core monomer yoke portion and protruding portions connected to opposite ends of the core monomer yoke portion; the core monomer yoke portion is located on the circumference of the core; the protruding portions of two adjacent core monomers cooperate to form winding teeth; the winding teeth and the isolation teeth are arranged alternately; an insulating bracket wrapping the core; the insulating bracket is injection-molded; and a plurality of windings evenly spaced and installed on the core; the windings correspond to the winding teeth one by one.
[0004] However, in the prior art, although the above patent can effectively improve the assembly efficiency of the core, improve the winding efficiency, reduce the assembly time, and facilitate the improvement of production efficiency, there are still the following disadvantages. The winding is relatively dense, and the overly dense windings are in close contact with each other, and the heat transfer between the windings is not smooth, which is not conducive to the conduction of heat to the outside of the stator, resulting in a rapid increase in the temperature of some parts of the stator, forming hot spots, thereby affecting the normal operation and life of the motor. Therefore, a high-efficiency motor stator is proposed. Summary of the Utility Model
[0005] The purpose of the utility model is to solve the problem in the prior art that it is not conducive to the conduction of heat to the outside of the stator, resulting in a rapid increase in the temperature of some parts of the stator, forming hot spots, thereby affecting the normal operation and life of the motor, and a high-efficiency motor stator is proposed.
[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme: a high-efficiency motor stator, including a core circular ring base, a plurality of groups of convex cores are fixedly installed on the outer wall of the core circular ring base, the outer walls of the plurality of groups of convex cores are all wound with stator windings, a partition ring is sleeved on the outer walls of the plurality of groups of convex cores, a heat dissipation mechanism is arranged on the outer wall of the partition ring, and the other end of the heat dissipation mechanism is provided with a fixing mechanism;
[0007] The heat dissipation mechanism includes a heat dissipation circular ring block, and a plurality of groups of special-shaped heat dissipation grooves are opened on the outer wall of the heat dissipation circular ring block.
[0008] Preferably, the fixing mechanism comprises an annular plate, one end of which is penetrated by a plurality of groups of No. 1 circular holes, the other end of the heat dissipation annular block is provided with a No. 1 threaded hole, and one end of the annular plate is penetrated by a plurality of groups of No. 2 circular holes.
[0009] Preferably, a circular ring pad is welded to one end of the heat dissipation circular ring block, and the heat dissipation circular ring block is sleeved on the outer wall of the barrier circular ring.
[0010] Preferably, one end of the core annular seat is in contact with one end of the annular pad.
[0011] Preferably, a No. 2 threaded hole is provided at the other end of several groups of the convex iron cores, and a large screw is provided on one side of several groups of the No. 1 circular holes.
[0012] Preferably, a small screw is provided on one side of several groups of the No. 2 circular holes, and one end of the circular plate is in contact with the other end of the heat dissipation circular ring block.
[0013] Preferably, one ends of several groups of the large screws pass through the interiors of several groups of No. 1 round holes respectively, and are threadedly connected to several groups of No. 1 threaded holes respectively.
[0014] Preferably, one ends of several groups of the small screws pass through the interiors of several groups of No. 2 round holes respectively, and are threadedly connected with several groups of No. 2 threaded holes respectively.
[0015] Compared with the prior art, the advantages and positive effects of the utility model are:
[0016] 1. In the utility model, by setting a plurality of groups of convex iron cores, a 30-degree angle is formed between every two adjacent convex iron cores, so that a sufficient gap can be reserved between every two adjacent stator windings, thereby preventing a plurality of groups of stator windings from being in close contact with each other, thereby preventing heat from being poorly transferred between the plurality of groups of stator windings, facilitating heat transfer to the outside of the stator, preventing the temperature of certain parts of the stator from rising rapidly, and forming hot spots, thereby preventing the normal operation and life of the motor from being affected.
[0017] 2. In the utility model, by providing a heat dissipation mechanism, the heat generated by the stator can be dissipated to prevent the stator from being damaged by the heat, and the opening of several groups of special-shaped heat dissipation grooves can speed up the discharge of heat on the surface of the heat dissipation ring block and prevent the heat from being dissipated slowly on the surface of the heat dissipation ring block, thereby affecting the heat absorption of the heat dissipation ring block.
[0018] 3. In the present utility model, by providing a fixing mechanism, the circular ring plate can be fixed to the other end of the heat dissipation circular ring block, so as to be able to block the other end of the iron core circular ring seat inside the heat dissipation circular ring block and limit the iron core circular ring seat inside the heat dissipation circular ring block. On the contrary, it is convenient to remove the circular ring plate from the other end of the heat dissipation circular ring block, so as to be able to conveniently take out the iron core circular ring seat from the inside of the heat dissipation circular ring block, facilitating the replacement or repair of the iron core circular ring seat. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 FIG.
[0020] Figure 2 is a three-dimensional structural schematic diagram of a high-efficiency motor stator proposed by the present utility model;
[0021] Figure 3 is a three-dimensional structural schematic diagram of the heat dissipation circular ring block and the circular ring plate in a high-efficiency motor stator proposed by the present utility model;
[0022] Figure 4 is a structural schematic diagram of the iron core circular ring seat and the partition circular ring in a high-efficiency motor stator proposed by the present utility model.
[0023] Legend: 1. Iron core circular ring seat; 11. Convex iron core; 12. Stator winding; 13. Partition circular ring; 2. Heat dissipation mechanism; 21. Heat dissipation circular ring block; 22. Circular ring backing plate; 23. Special-shaped heat dissipation groove; 3. Fixing mechanism; 31. Circular ring plate; 32. First round hole; 33. First threaded hole; 34. Second round hole; 35. Second threaded hole; 36. Big screw; 37. Small screw. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0024] In order to more clearly understand the above-mentioned objects, features and advantages of the present utility model, the following further describes the present utility model with reference to the drawings and embodiments. It should be noted that, without conflict, the embodiments of the present application and the features in the embodiments can be combined with each other.
[0025] In the following description, many specific details are set forth to fully understand the present utility model. However, the present utility model can also be implemented in other ways different from those described herein. Therefore, the present utility model is not limited by the specific embodiments disclosed in the following specification.
[0026] Embodiment 1: As Figure 1 - Figure 4As shown, the utility model provides a high-efficiency motor stator, including an iron core ring seat 1, a plurality of groups of convex iron cores 11 are fixedly mounted on the outer wall of the iron core ring seat 1, the outer walls of the plurality of groups of convex iron cores 11 are all wound with stator windings 12, the outer walls of the plurality of groups of convex iron cores 11 are sleeved with a barrier ring 13, the outer wall of the barrier ring 13 is provided with a heat dissipation mechanism 2, and the other end of the heat dissipation mechanism 2 is provided with a fixing mechanism 3;
[0027] The heat dissipation mechanism 2 includes a heat dissipation circular ring block 21, the outer wall of which is provided with a plurality of groups of special-shaped heat dissipation grooves 23, a circular ring pad 22 is welded to one end of the heat dissipation circular ring block 21, the heat dissipation circular ring block 21 is sleeved on the outer wall of the partition circular ring 13, and one end of the iron core circular ring seat 1 is in contact with one end of the circular ring pad 22.
[0028] The specific setting and function of this embodiment are described in detail below. With the cooperation of several groups of convex iron cores 11 and several groups of stator windings 12, and the angle between every two adjacent convex iron cores 11 is 30 degrees, and then several groups of stator windings 12 are respectively wound on the outer walls of several groups of convex iron cores 11, sufficient gaps can be reserved between every two adjacent stator windings 12, thereby preventing several groups of stator windings 12 from being in close contact, thereby preventing heat from being transferred poorly between several groups of stator windings 12, facilitating heat transfer to the outside of the stator, preventing the temperature of certain parts of the stator from rising rapidly, and forming hot spots, thereby preventing the normal operation and life of the motor from being affected;
[0029] By providing the heat dissipation circular ring block 21, when the stator generates heat, the heat dissipation circular ring block 21 can absorb most of the generated heat and dissipate it outwards during rotation, thereby being able to dissipate the heat generated by the stator and prevent the stator from being damaged by the heat. The opening of a plurality of groups of special-shaped heat dissipation grooves 23 can speed up the discharge of heat on the surface of the heat dissipation circular ring block 21 and prevent the heat from being dissipated slowly on the surface of the heat dissipation circular ring block 21, thereby affecting the heat absorption of the heat dissipation circular ring block 21.
[0030] By setting a partition ring 13, the outer wall of several groups of convex iron cores 11 and the inner wall of the heat dissipation ring block 21 can be blocked to prevent wear between the heat dissipation ring block 21 and several groups of convex iron cores 11, and the heat dissipation ring block 21 and several groups of convex iron cores 11 can be protected to improve the service life of the heat dissipation ring block 21 and several groups of convex iron cores 11. The setting of the ring pad 22 makes it convenient for the ring pad 22 to block the iron core ring seat 1 when the iron core ring seat 1 is placed into the interior of the heat dissipation ring block 21, so as to have a blocking effect on one end of the heat dissipation ring block 21 and prevent the iron core ring seat 1 from moving out of the interior of the heat dissipation ring block 21.
[0031] Embodiment 2: Figure 1 , Figure 2 ,Figure 3 and Figure 4 As shown in Figure 4 and , the fixing mechanism 3 includes a circular ring plate 31. One end of the circular ring plate 31 is provided with several groups of first round holes 32 penetrating therethrough. The other ends of the heat dissipation circular ring blocks 21 are each provided with first threaded holes 33. One end of the circular ring plate 31 is provided with several groups of second round holes 34 penetrating therethrough. The other ends of several groups of convex iron cores 11 are provided with second threaded holes 35. One side of each of the several groups of first round holes 32 is provided with large screws 36. One side of each of the several groups of second round holes 34 is provided with small screws 37. One end of the circular ring plate 31 is in contact with the other ends of the heat dissipation circular ring blocks 21. One ends of the several groups of large screws 36 respectively pass through the interiors of the several groups of first round holes 32 and are respectively threadedly connected to the several groups of first threaded holes 33. One ends of the several groups of small screws 37 respectively pass through the interiors of the several groups of second round holes 34 and are respectively threadedly connected to the several groups of second threaded holes 35.
[0032] The overall effect achieved by the entire embodiment is that by placing the circular ring plate 31 at the other end of the heat dissipation circular ring block 21, and aligning the several groups of first round holes 32 with the several groups of first threaded holes 33 respectively, then inserting the several groups of large screws 36 into the interiors of the several groups of first round holes 32 one by one, and inserting the several groups of small screws 37 into the interiors of the several groups of second round holes 34 respectively, and screwing the several groups of large screws 36 and the several groups of small screws 37 one by one, so that the several groups of large screws 36 are respectively screwed into the interiors of the several groups of first threaded holes 33, and the several groups of small screws 37 are respectively screwed into the interiors of the several groups of second threaded holes 35. Thus, the circular ring plate 31 can be fixed at the other end of the heat dissipation circular ring block 21, thereby being able to block the other end of the iron core ring seat 1 inside the heat dissipation circular ring block 21 and limit the iron core ring seat 1 inside the heat dissipation circular ring block 21. On the contrary, by screwing out the several groups of large screws 36 and the several groups of small screws 37 from the interiors of the several groups of first threaded holes 33 and the several groups of second threaded holes 35, it is convenient to remove the circular ring plate 31 from the other end of the heat dissipation circular ring block 21, thereby being able to conveniently take out the iron core ring seat 1 from the inside of the heat dissipation circular ring block 21, facilitating the replacement or repair of the iron core ring seat 1.
[0033] Usage method and working principle of this device: First, wind several groups of stator windings 12 around the outer walls of several groups of convex iron cores 11, then put the circular cushion plate 22 on the outer walls of several groups of convex iron cores 11. After that, place the iron core circular seat 1 into the inside of the heat dissipation circular block 21, and one end of the iron core circular seat 1 is tightly connected to one end of the circular cushion plate 22. Then, put the circular plate 31 at the other end of the heat dissipation circular block 21, and make several groups of first round holes 32 align with several groups of first threaded holes 33 respectively. Then, insert several groups of large screws 36 into the inside of several groups of first round holes 32 one by one, and insert several groups of small screws 37 into the inside of several groups of second round holes 34 respectively. And screw several groups of large screws 36 and several groups of small screws 37 one by one, so that several groups of large screws 36 are respectively screwed into the inside of several groups of first threaded holes 33, and several groups of small screws 37 are respectively screwed into the inside of several groups of second threaded holes 35, then the circular plate 31 can be fixed at the other end of the heat dissipation circular block 21. Finally, install this stator on the motor. The heat generated during the operation of the motor can flow from the gaps reserved between every two adjacent stator windings 12, which is convenient for the heat to be transferred to the outside of the stator. After that, it is absorbed by the heat dissipation circular block 21 to accelerate the discharge of the heat.
[0034] The above is only the preferred embodiment of the present invention, and it is not a limitation of the present invention in other forms. Any person skilled in the art may use the disclosed technical content to make changes or modifications into equivalent embodiments with equivalent changes and apply them to other fields. However, as long as it does not depart from the technical content of the technical solution of the present invention, any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present invention still fall within the protection scope of the technical solution of the present invention.
Claims
1. A high-efficiency motor stator, comprising an iron core circular seat (1), characterized in that: On the outer wall of the iron core circular ring seat (1), a number of convex iron cores (11) are fixedly installed. On the outer walls of the number of convex iron cores (11), stator windings (12) are wound. A partition ring (13) is sleeved on the outer walls of the number of convex iron cores (11). A heat dissipation mechanism (2) is arranged on the outer wall of the partition ring (13), and a fixing mechanism (3) is arranged at the other end of the heat dissipation mechanism (2). The heat dissipation mechanism (2) includes a heat dissipation circular ring block (21), and a number of special-shaped heat dissipation grooves (23) are opened on the outer wall of the heat dissipation circular ring block (21).
2. The high-efficiency motor stator according to claim 1, characterized in that: The fixing mechanism (3) includes a circular ring plate (31). A number of first round holes (32) are penetrated and opened at one end of the circular ring plate (31). A number of first threaded holes (33) are opened at the other end of the heat dissipation circular ring block (21). A number of second round holes (34) are penetrated and opened at one end of the circular ring plate (31).
3. The high-efficiency motor stator according to claim 1, wherein: A circular ring backing plate (22) is welded to one end of the heat dissipation circular ring block (21), and the heat dissipation circular ring block (21) is sleeved on the outer wall of the partition ring (13).
4. The high-efficiency motor stator according to claim 3, wherein: One end of the iron core circular ring seat (1) is in contact with one end of the circular ring backing plate (22).
5. The high-efficiency motor stator according to claim 2, characterized in that: A number of second threaded holes (35) are opened at the other ends of the number of convex iron cores (11), and large screws (36) are arranged on the side of each of the number of first round holes (32).
6. The high-efficiency motor stator according to claim 5, wherein: Small screws (37) are arranged on the side of each of the number of second round holes (34), and one end of the circular ring plate (31) is in contact with the other end of the heat dissipation circular ring block (21).
7. The high-efficiency motor stator according to claim 6, characterized in that: One ends of the number of large screws (36) respectively pass through the interiors of the number of first round holes (32) and are respectively threadedly connected to the number of first threaded holes (33).
8. An efficient motor stator according to claim 7, characterized in that: One ends of the number of small screws (37) respectively pass through the interiors of the number of second round holes (34) and are respectively threadedly connected to the number of second threaded holes (35).
Citation Information
Patent Citations
Motor stator
CN216390617U