Mounting device for static bar of warp rebeaming machine
By using installation components and auxiliary components on the shaft parallel machine, the angle and distance of the electrostatic rod are adjusted in real time, the problem of poor static elimination effect caused by the fixed installation position of the electrostatic rod is solved, and the quality of the weaving shaft is improved.
Patent Information
- Application Number
- CN202421963095.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-13
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-08-13
AI Technical Summary
The existing electrostatic rod installation method of shaft parallel machines cannot be adjusted in real time as the diameter of the weaving shaft changes, resulting in the yarn cloth being unable to always be within the effective working range of the electrostatic rod, affecting the quality of the weaving shaft.
Installation components and auxiliary components are adopted, including T-shaped sliders, sliders, telescopic electric cylinders, etc. The second roller is moved when the diameter of the weaving shaft is larger, and the angle and distance of the electrostatic rod are adjusted with the telescopic rod and support rod to ensure that the yarn cloth is always within the effective working range of the electrostatic rod.
Real-time adjustment of the electrostatic rod is achieved, ensuring that the yarn cloth is always within the effective working range, improving the static elimination effect, and avoiding affecting the quality of the weaving shaft.
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Figure CN223080183U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of beam winding machines, in particular to an electrostatic bar installation device for a beam winding machine. Background Technique
[0002] For the sectional electrostatic elimination device of the beam winding machine disclosed in the Chinese patent document with the publication number CN2318237Y. The utility model is based on the electrostatic elimination device originally arranged at the yarn guiding roller at the front end of the beam winding machine, and then an electrostatic elimination device is arranged between the beam frame part of the beam winding machine and behind the headstock. The electrostatic elimination device is provided with two identical electrostatic bars at the upper and lower positions of the warp thread. The electrostatic bars are connected to the electrostatic elimination box through wire connectors. The electrostatic bars are respectively fixed on two fixed rods, and the two fixed rods are installed on two support rods located on both sides of the beam winding machine. A number of discharge needles are evenly distributed on the electrostatic bars, and a protective cover with a grounding wire is also arranged outside the electrostatic bars. The utility model has the advantages of simple structure, convenient installation and operation, effectively eliminating the static electricity generated on the warp thread, and ensuring the product quality.
[0003] The beam winding machine adopts a conventional method for installing electrostatic bars. A fixed bracket is installed on the headstock crossbeam, and then the electrostatic bars are installed on the fixed bracket. The effect of electrostatic elimination is achieved during the operation of the beam winding machine. However, the position of the electrostatic bars in this installation method is fixed. The effective working range of the electrostatic bars for removing static electricity is 10 cm perpendicular to the tip of the needle, and the best working range is 3 - 5 cm perpendicular to the tip of the needle.
[0004] However, in the above - mentioned scheme and the prior art, during the actual operation of the beam winding machine, from an empty shaft to a full shaft, as the continuously wound yarn increases, the diameter of the fabric roll also continuously changes. This will cause the angle between the yarn cloth and the electrostatic bar to continuously change when the yarn coming out of the length - measuring roller is wound onto the fabric roll, and it is impossible to ensure that the yarn cloth is always within the effective working range distance of the electrostatic bar, resulting in poor electrostatic elimination effect and affecting the quality of the produced fabric roll. Content of the Utility Model
[0005] The purpose of the utility model is to provide an electrostatic bar installation device for a beam winding machine to solve the problems raised in the above - mentioned background technique.
[0006] To achieve the above - mentioned purpose, the utility model provides the following technical scheme: an electrostatic bar installation device for a beam winding machine includes a fabric roll, a yarn cloth, an electrostatic bar, an installation component and an auxiliary component; both ends of the fabric roll are rotatably arranged on the machine table, both ends of the auxiliary roller are rotatably arranged with the first bracket, the bottom end of the first bracket is fixedly connected to the machine table, and both ends of the first roller and the second roller are rotatably arranged on the fixed plate; the yarn cloth is wound around the auxiliary roller and the first roller and then wound into the fabric roll; the electrostatic bar is arranged on the machine table through the installation component and the auxiliary component.
[0007] Preferably, the installation assembly includes a T-shaped slider, a sliding plate, a T-shaped sliding groove, a limiting plate, a pushing plate, a fixing column, a spring, a second bracket, a rotating rod, a connecting rod, a square frame, a telescopic rod, and a support rod; the T-shaped slider is fixedly arranged on the side wall of the fixing plate, the sliding plates are symmetrically and fixedly arranged on the inner walls of the two side machine platforms, and a T-shaped sliding groove is formed on the side wall of the sliding plate; the limiting plate is fixedly arranged at the bottom end of the sliding plate, the pushing plate is fixedly arranged at the bottom end of the fixing plate, a fixing column is fixedly arranged at the side end of the pushing plate, the end of the fixing column is movably inserted into the limiting plate, and the fixing column is sleeved with a spring; both ends of the rotating rod are rotatably arranged on the second bracket, the bottom end of the second bracket is fixedly connected with the machine platform, symmetrically and vertically fixedly arranged connecting rods are arranged at the bottom end of the rotating rod, and a square frame is fixedly arranged at the end of the connecting rod; the telescopic rods are symmetrically and rotatably arranged on the rotating shafts of the auxiliary rollers, the output end of the telescopic rod is rotatably connected with the fixing plate, and the support rod is fixedly arranged on the side wall of the output rod of the telescopic rod.
[0008] Preferably, the auxiliary assembly includes a telescopic electric cylinder, a mounting plate, a photoelectric switch, and a fixing block; the telescopic electric cylinders are symmetrically and fixedly arranged on the side wall of the rotating rod, the output end of the telescopic electric cylinder is fixedly connected with the mounting plate, and photoelectric switches are symmetrically and fixedly arranged on the mounting plate; the fixing blocks are symmetrically and fixedly arranged at both ends of the static electricity bar, and the fixing blocks are fixedly connected with the mounting plate by screws.
[0009] Preferably, the T-shaped slider and the T-shaped sliding groove are correspondingly arranged and have the same number of sets, and the T-shaped slider is movably clamped in the T-shaped sliding groove; the spring is in a compressed state, both ends of the spring are respectively clamped with the limiting plate and the pushing plate, and the second roller is clamped with the weft winding shaft.
[0010] Preferably, the support rod is perpendicularly arranged to the yarn cloth wound between the auxiliary roller and the first roller, the support rod and the square frame are correspondingly arranged and have the same number of sets, the support rod is sleeved with the square frame, and a ball is movably embedded in the inner wall of the square frame and contacts the support rod.
[0011] Preferably, the photoelectric switch detects the distance between the mounting plate and the yarn cloth.
[0012] Compared with the prior art, the beneficial effects of the present utility model are:
[0013] When the diameter of the yarn cloth wound on the weft winding shaft becomes larger, the second roller is pushed to move. During the process, the telescopic rod is telescoped and the square frame is sleeved with the support rod to cooperate, so as to realize the real-time adjustment of the angle of the static electricity bar installed on the rotating rod. At the same time, the telescopic electric cylinder is cooperated to adjust the distance between the static electricity bar and the yarn cloth, so as to ensure that the yarn cloth is always within the effective working range distance of the static electricity bar, and ensure the static electricity elimination effect. It avoids affecting the quality of the made weft winding shaft. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic structural diagram of the present utility model;
[0015] Figure 2 Schematic diagram of the connection structure of the auxiliary roller of the present utility model;
[0016] Figure 3 Schematic diagram of the connection structure of the fixing plate of the present utility model;
[0017] Figure 4 For the present utility model Figure 3 Partial enlarged view;
[0018] Figure 5 Schematic diagram of the connection structure of the rotating rod of the present utility model.
[0019] In the figure: machine table 1, weaving shaft 2, yarn cloth 3, auxiliary roller 4, first bracket 5, fixing plate 6, first roller 7, second roller 8, T-shaped slider 9, sliding plate 10, T-shaped chute 11, limiting plate 12, push plate 13, fixing column 14, spring 15, second bracket 16, rotating rod 17, connecting rod 18, square frame 19, telescopic rod 20, support rod 21, telescopic electric cylinder 22, mounting plate 23, photoelectric switch 24, fixing block 25, static electricity bar 26. Specific embodiments
[0020] In order to clearly and completely describe the purpose, technical solution of the present utility model, and make the advantages more clear, the following further details the embodiments of the present utility model with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are part of the embodiments of the present utility model, rather than all of the embodiments, and are only used to explain the embodiments of the present utility model, and are not used to limit the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present utility model.
[0021] Please refer to Figures 1-5 , the present utility model provides embodiments of the following three preferred solutions:
[0022] Embodiment 1: An electrostatic bar installation device for a warping machine, comprising a weaving shaft 2, a yarn cloth 3, an electrostatic bar 26, a mounting assembly and an auxiliary assembly; both ends of the weaving shaft 2 are rotatably arranged on the machine table 1, both ends of the auxiliary roller 4 are rotatably arranged with the first bracket 5, and the bottom end of the first bracket 5 is fixedly connected to the machine table 1; both ends of the first roller 7 and the second roller 8 are rotatably arranged on the fixing plate 6, and the yarn cloth 3 is wound around the auxiliary roller 4 and the first roller 7 and then wound into the weaving shaft 2; the electrostatic bar 26 is arranged on the machine table 1 through the mounting assembly and the auxiliary assembly; the mounting assembly includes a T-shaped slider 9, a sliding plate 10, a T-shaped chute 11, a limiting plate 12, a push plate 13, a fixing column 14, a spring 15, a second bracket 16, a rotating rod 17, a connecting rod 18, a square frame 19, a telescopic rod 20 and a support rod 21; the auxiliary assembly includes a telescopic electric cylinder 22, a mounting plate 23, a photoelectric switch 24 and a fixing block 25.
[0023] During use, the yarn cloth 3 is wound around the auxiliary roller 4 and the first roller 7 and then wound into the loom shaft 2. When the diameter of the loom shaft 2 increases during winding the yarn cloth 3, the second roller 8 is pushed to move. During this process, the telescopic rod 20 is telescoped and the square frame 19 is sleeved with the support rod 21 to realize real-time adjustment of the angle of the static eliminator 26 installed on the rotating rod 17. At the same time, the distance between the static eliminator 26 and the yarn cloth 3 is adjusted by the telescopic electric cylinder 22, so as to ensure that the yarn cloth is always within the effective working range distance of the static eliminator, ensuring the static elimination effect and avoiding affecting the quality of the loom shaft produced.
[0024] Embodiment 2: On the basis of Embodiment 1, the T-shaped slider 9 in the installation component is fixedly arranged on the side wall of the fixed plate 6, the sliding plates 10 are symmetrically and fixedly arranged on the inner walls of the two side machine tables 1, and T-shaped sliding grooves 11 are formed on the side walls of the sliding plates 10; the limiting plate 12 is fixedly arranged at the bottom end of the sliding plate 10, the pushing plate 13 is fixedly arranged at the bottom end of the fixed plate 6, a fixed column 14 is fixedly arranged at the side end of the pushing plate 13, the end of the fixed column 14 is movably inserted into the limiting plate 12, and a spring 15 is sleeved on the fixed column 14; both ends of the rotating rod 17 are rotatably arranged on the second bracket 16, the bottom end of the second bracket 16 is fixedly connected to the machine table 1, and two symmetrically perpendicular connecting rods 18 are fixedly arranged at the bottom end of the rotating rod 17, and a square frame 19 is fixedly arranged at the end of the connecting rod 18; the telescopic rods 20 are symmetrically and rotatably arranged on the rotating shafts of the auxiliary rollers 4, the output ends of the telescopic rods 20 are rotatably connected to the fixed plate 6, and the support rods 21 are fixedly arranged on the side walls of the output rods of the telescopic rods 20; the T-shaped slider 9 and the T-shaped sliding groove 11 are correspondingly arranged and have the same number of sets, and the T-shaped slider 9 is movably clamped in the T-shaped sliding groove 11; the spring 15 is in a compressed state, and both ends of the spring 15 are respectively clamped with the limiting plate 12 and the pushing plate 13, and the second roller 8 is clamped with the loom shaft 2; the support rod 21 is perpendicular to the yarn cloth 3 wound between the auxiliary roller 4 and the first roller 7, the support rod 21 and the square frame 19 are correspondingly arranged and have the same number of sets, the support rod 21 is sleeved with the square frame 19, and the inner wall of the square frame 19 is movably embedded with a ball in contact with the support rod 21.
[0025] During use, during the process of installing and winding the yarn cloth 3 into the loom shaft 2, the second roller 8 is always in clamping contact with the loom shaft 2 under the action of the spring 15. As the diameter of the loom shaft 2 winding the yarn cloth 3 continuously increases, the loom shaft 2 pushes the second roller 8 during this process, causing the T-shaped slider 9 on the fixed plate 6 to slide along the T-shaped sliding groove 11. At the same time, the distance between the auxiliary roller 4 and the first roller 7 increases and the telescopic rod 20 extends, and the square frame 19 moves along the support rod 21, thereby rotating the angle of the rotating rod 17, so as to realize real-time adjustment of the angle of the static eliminator 26 installed at the side end of the rotating rod 17 to be perpendicular to the yarn cloth 3 between the auxiliary roller 4 and the first roller 7, ensuring that the yarn cloth 3 is always within the effective working range angle of the static eliminator 26.
[0026] Embodiment 3: On the basis of Embodiment 2, the telescopic electric cylinders 22 in the auxiliary component are symmetrically and fixedly arranged on the side wall of the rotating rod 17. The output end of the telescopic electric cylinder 22 is fixedly connected to the mounting plate 23. Photoelectric switches 24 are symmetrically and fixedly arranged on the mounting plate 23. Fixed blocks 25 are symmetrically and fixedly arranged at both ends of the static electricity bar 26. The fixed blocks 25 are fixedly connected to the mounting plate 23 by screws. The photoelectric switches 24 detect the distance between the mounting plate 23 and the yarn cloth 3.
[0027] During use, the photoelectric switches 24 and the telescopic electric cylinders 22 are connected to the PLC. After the static electricity bar 26 is fixedly installed on the mounting plate 23 by screws, the distance between the mounting plate 23 and the yarn cloth 3 is set. Then, during the operation of the device, the photoelectric switches 24 can detect the distance between the yarn cloth 3 and the static electricity bar 26. When the distance exceeds the set ideal working distance, the photoelectric switches 24 feed back signals to the PLC, and the PLC gives signals to the telescopic electric cylinders 22 to control the telescoping of the telescopic electric cylinders 22, so as to ensure that the yarn cloth 3 is always within the effective working range distance of the static electricity bar 26.
[0028] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An electrostatic bar mounting device for a beam warping machine, characterized in that: It includes a warp beam (2), a yarn cloth (3), an electrostatic bar (26), a mounting assembly, and an auxiliary assembly; both ends of the warp beam (2) are rotatably arranged on a machine table (1), both ends of an auxiliary roller (4) are rotatably arranged with a first bracket (5), the bottom end of the first bracket (5) is fixedly connected to the machine table (1), and both ends of a first roller (7) and a second roller (8) are rotatably arranged on a fixing plate (6); the yarn cloth (3) is wound around the auxiliary roller (4) and the first roller (7) and then wound into the warp beam (2); the electrostatic bar (26) is arranged on the machine table (1) through the mounting assembly and the auxiliary assembly.
2. The electrostatic bar mounting device of a beam forming machine according to claim 1, wherein: The mounting assembly includes a T-shaped slider (9), a sliding plate (10), a T-shaped chute (11), a limiting plate (12), a pushing plate (13), a fixing column (14), a spring (15), a second bracket (16), a rotating rod (17), a connecting rod (18), a square frame (19), a telescopic rod (20), and a support rod (21); the T-shaped slider (9) is fixedly arranged on the side wall of the fixing plate (6), the sliding plates (10) are symmetrically and fixedly arranged on the inner walls of the two sides of the machine table (1), and a T-shaped chute (11) is formed on the side wall of the sliding plate (10); the limiting plate (12) is fixedly arranged at the bottom end of the sliding plate (10), the pushing plate (13) is fixedly arranged at the bottom end of the fixing plate (6), a fixing column (14) is fixedly arranged at the side end of the pushing plate (13), the end of the fixing column (14) is movably inserted into the limiting plate (12), and the fixing column (14) is sleeved with the spring (15); both ends of the rotating rod (17) are rotatably arranged on the second bracket (16), the bottom end of the second bracket (16) is fixedly connected to the machine table (1), two symmetrically vertical connecting rods (18) are fixedly arranged at the bottom end of the rotating rod (17), and a square frame (19) is fixedly arranged at the end of the connecting rod (18); the telescopic rods (20) are symmetrically and rotatably arranged on the rotating shaft of the auxiliary roller (4), the output end of the telescopic rod (20) is rotatably connected to the fixing plate (6), and the support rod (21) is fixedly arranged on the side wall of the output rod of the telescopic rod (20).
3. The static electricity bar mounting device of a beam forming machine according to claim 1, characterized in that: The auxiliary assembly includes a telescopic electric cylinder (22), a mounting plate (23), a photoelectric switch (24), and a fixing block (25); the telescopic electric cylinders (22) are symmetrically and fixedly arranged on the side wall of the rotating rod (17), the output end of the telescopic electric cylinder (22) is fixedly connected to the mounting plate (23), and photoelectric switches (24) are symmetrically and fixedly arranged on the mounting plate (23); the fixing blocks (25) are symmetrically and fixedly arranged at both ends of the electrostatic bar (26), and the fixing blocks (25) are fixedly connected to the mounting plate (23) by screws.
4. The electrostatic bar mounting device of a beam splicing machine according to claim 2, characterized in that: The positions of the T-shaped slider (9) and the T-shaped chute (11) correspond to each other and the number of sets is the same, and the T-shaped slider (9) is movably clamped in the T-shaped chute (11); the spring (15) is in a compressed state, both ends of the spring (15) are respectively clamped with the limiting plate (12) and the pushing plate (13), and the second roller (8) is clamped with the warp beam (2).
5. The static electricity bar mounting device of a beam forming machine according to claim 2, characterized in that: The support rod (21) is vertically arranged with respect to the yarn cloth (3) wound between the auxiliary roller (4) and the first roller (7). The support rod (21) corresponds to the square frame (19) in terms of the setting position and has the same number of sets. The support rod (21) is sleeved with the square frame (19), and the inner wall of the square frame (19) is movably embedded with balls that contact the support rod (21).
6. The static electricity bar mounting device of a beam splicing machine according to claim 3, characterized in that: The photoelectric switch (24) detects the distance between the mounting plate (23) and the yarn cloth (3).
Citation Information
Patent Citations
Sectional electrostatic elimination device for double axle machine
CN2318237Y