Tea microbial fermentation device
By introducing the turn-over components and the rolling components into the tea microbial fermentation device, the problem of tea damage during the removal process is solved, and uniform fermentation and efficient production of tea are achieved.
Patent Information
- Application Number
- CN202422387282.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-09-29
AI Technical Summary
Existing tea microbial fermentation devices can easily cause damage or deformation of tea when removing fermented tea, affecting product quality and appearance.
A tea microbial fermentation device including a flip assembly and a push assembly is designed. The flip assembly drives the flip plate to realize regular flip of the tea leaves by driving the flip plate, promoting air convection, and the push assembly pushes the tea leaves through the push plate to avoid damage caused by manual operation.
It improves the activity of microbial and the release rate of active ingredients in tea, ensures that the tea remains intact during fermentation, and improves production efficiency and operation convenience.
Smart Images
Figure CN223080999U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tea microbial fermentation, and particularly relates to a tea microbial fermentation device. Background Art
[0002] Tea pile fermentation is to stack the wet tea leaves together with a certain thickness, and under the combined action of microorganisms, heat and humidity, and oxidation, the unique flavor and quality of the tea are formed.
[0003] After exploration and analysis, in actual use, there are the following disadvantages:
[0004] The fermented tea may become delicate and fragile. Some existing devices usually manually take out the fermented tea. Therefore, improper operation during the taking-out process may cause damage or deformation of the tea, thus affecting the quality and appearance of the final product.
[0005] In summary, the present application now proposes a tea microbial fermentation device to solve the above problems. Content of the Utility Model
[0006] The purpose of the utility model is to provide a tea microbial fermentation device, which can solve the problem that the fermented tea is taken out manually, and improper operation during the taking-out process may cause damage or deformation of the tea.
[0007] To achieve the above purpose, the utility model provides the following technical solutions: A tea microbial fermentation device, comprising:
[0008] A fermentation tank, and support legs are fixedly installed on the outer wall of the fermentation tank;
[0009] A turning component, which is arranged on the fermentation tank;
[0010] A pushing component, which is arranged on the fermentation tank. The pushing component includes a chute, a sliding block, a cross bar and a pull rod. The sliding block is slidably installed inside the chute. A cross bar is fixedly installed on the front side of the sliding block, and a pull rod is fixedly installed at the other end of the cross bar.
[0011] Preferably, the turning assembly includes a lid, a driving motor, a rotating column, a pushing plate, a connecting plate, and a turning plate. A pushing plate is fixedly installed at one end of the rotating column, a connecting plate is fixedly installed on the outer wall of the rotating column, and a turning plate is fixedly installed at the other end of the connecting plate. A lid is provided on one side of the fermentation tank, and a driving motor is fixedly installed on one side of the lid. The other end of the rotating column passes through the lid and is fixedly installed with the output shaft of the driving motor. The turning plate can help the tea leaves form better air convection in the tank. By regularly turning the tea leaves, the air can flow better and be distributed in the gaps between the tea leaves, promoting the growth of microorganisms and the fermentation process, effectively improving the activity of the microorganisms and the release rate of the active ingredients in the tea leaves, avoiding the uneven fermentation of some tea leaves caused by static state, and thus accelerating the fermentation speed of the tea leaves and improving the production efficiency.
[0012] Preferably, one side of the pushing plate is in contact with the inner wall of one side of the fermentation tank, and one side of the turning plate is in contact with the inner wall of the fermentation tank, which is convenient for turning the tea leaves in contact with the inner wall of the fermentation tank and avoiding the situation that some tea leaves are not turned, resulting in uneven fermentation of some tea leaves.
[0013] Preferably, there are four groups of support legs and they are distributed in a rectangular array. A cross plate is fixedly installed on the front side of every two groups of support legs, with a simple structure and an auxiliary function.
[0014] Preferably, a chute is provided on the front side of the cross plate, and a sliding block is slidably installed inside the chute. The pushing plate can push the tea leaves in the fermentation tank out, so that the operator can load and unload and process the tea leaves more easily. The pushing plate can reduce the complexity and labor intensity of manual operation, improve the operation efficiency, and at the same time, using the pushing plate can avoid the situation that the tea leaves may be squeezed or damaged during manual operation. The pushing plate can push the tea leaves evenly, ensuring that the tea leaves remain intact and in good form during the fermentation process.
[0015] Preferably, a connecting column is fixedly installed on one side of the lid, and the other end of the connecting column is fixedly installed on the outer wall of the pull rod. The cross plate and the sliding block are fixedly connected by bolts, which is convenient for fixing when the lid is closed with the fermentation tank.
[0016] Preferably, a feed hopper is fixedly installed on the outer wall of the fermentation tank, which is convenient for pouring the tea leaves.
[0017] Compared with the prior art, the beneficial effects of the present utility model are:
[0018] (1) The tea microbial fermentation device, through the coordinated use of the lid, drive motor, rotating column, push plate, connecting plate and turning plate, the turning plate can help the tea form better air convection in the tank. By regularly turning the tea, the air can flow and distribute better in the tea gaps, promoting the growth and fermentation process of microorganisms, effectively improving the activity of microorganisms and the release rate of active ingredients in the tea, avoiding the uneven fermentation of some tea caused by static state, thereby accelerating the fermentation speed of the tea and improving production efficiency.
[0019] (2) The tea microbial fermentation device, through the coordinated use of the turning component, cross plate, chute, sliding block, cross bar and pull rod, the push plate can push the tea in the fermentation tank out, so that the operator can load and unload and process the tea more easily. The push plate can reduce the complexity and labor intensity of manual operation, improve the operation efficiency, and at the same time using the push plate can avoid the situation that the tea may be squeezed or damaged during manual operation. The push plate can push the tea evenly to ensure that the tea remains intact and in good shape during the fermentation process. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The present utility model will be further described below in conjunction with the drawings and embodiments:
[0021] Figure 1 is a three-dimensional view of the present utility model;
[0022] Figure 2 is a three-dimensional sectional view of the present utility model;
[0023] Figure 3 is a three-dimensional structural schematic diagram of the present utility model.
[0024] Reference numerals: 1, fermentation tank; 2, support leg; 3, lid; 4, drive motor; 5, rotating column; 6, push plate; 7, connecting plate; 8, turning plate; 9, cross plate; 10, chute; 11, sliding block; 12, cross bar; 13, pull rod. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0025] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by terms such as up, down, front, back, left, right, etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model.
[0026] Please refer to Figures 1-3, the utility model provides a technical solution: a tea microbial fermentation device, including a fermentation tank 1, a turning component and a pushing component. The outer wall of the fermentation tank 1 is fixedly installed with support legs 2. The turning component is arranged on the fermentation tank 1, and the pushing component is arranged on the fermentation tank 1. The pushing component includes a chute 10, a sliding block 11, a cross bar 12 and a pull rod 13. The sliding block 11 is slidably installed inside the chute 10. The front side of the sliding block 11 is fixedly installed with the cross bar 12, and the other end of the cross bar 12 is fixedly installed with the pull rod 13.
[0027] Furthermore, the turning component includes a lid 3, a driving motor 4, a rotating column 5, a pushing plate 6, a connecting plate 7 and a turning plate 8. One end of the rotating column 5 is fixedly installed with the pushing plate 6. The outer wall of the rotating column 5 is fixedly installed with the connecting plate 7, and the other end of the connecting plate 7 is fixedly installed with the turning plate 8. A lid 3 is arranged on one side of the fermentation tank 1, and a driving motor 4 is fixedly installed on one side of the lid 3. The other end of the rotating column 5 passes through the lid 3 and is fixedly installed with the output shaft of the driving motor 4. By driving the rotating column 5 to rotate through the driving motor 4, the rotation of the rotating column 5 drives the turning plate 8 to turn the tea leaves. The turning plate 8 can help the tea leaves form better air convection in the tank. By regularly turning the tea leaves, the air can flow and be distributed better in the gaps between the tea leaves, promoting the growth and fermentation process of microorganisms, effectively improving the activity of microorganisms and the release rate of active ingredients in the tea leaves, avoiding the uneven fermentation of some tea leaves caused by static state, thereby accelerating the fermentation speed of the tea leaves and improving the production efficiency.
[0028] Still further, one side of the pushing plate 6 is in contact with the inner wall of one side of the fermentation tank 1, and one side of the turning plate 8 is in contact with the inner wall of the fermentation tank 1, which is convenient for turning the tea leaves in contact with the inner wall of the fermentation tank 1 and avoiding the uneven fermentation of some tea leaves caused by some tea leaves not being turned.
[0029] Even further, there are four groups of support legs 2 and they are distributed in a rectangular array. A cross plate 9 is fixedly installed on the front side of every two groups of support legs 2. The structure is simple and plays an auxiliary role.
[0030] Furthermore, the pushing component includes a sliding groove 10, a sliding block 11, a cross bar 12 and a pull rod 13. A sliding groove 10 is formed on the front side of the cross plate 9. The sliding block 11 is slidably installed inside the sliding groove 10. The front side of the sliding block 11 is fixedly installed with the cross bar 12, and the other end of the cross bar 12 is fixedly installed with the pull rod 13. The operator holds the pull rod 13 and pulls it, so that the pull rod 13 drives the sliding block 11 on the cross bar 12 to slide on the cross plate 9, and at the same time drives the lid 3 away from the fermentation tank 1, so that the rotating column 5 drives the pushing plate 6 to move to the right side of the box, and pushes out the tea leaves inside the fermentation tank 1. The pushing plate 6 can push out the tea leaves in the fermentation tank 1, so that the operator can load, unload and process the tea leaves more easily. The pushing plate can reduce the complexity and labor intensity of manual operation and improve the operation efficiency. At the same time, using the pushing plate 6 can avoid the situation that the tea leaves may be squeezed or damaged during the manual operation process. The pushing plate 6 can push the tea leaves evenly to ensure that the tea leaves remain intact and in good form during the fermentation process.
[0031] Secondly, a connecting column is fixedly installed on one side of the lid 3, and the other end of the connecting column is fixedly installed on the outer wall of the pull rod 13. The cross plate 9 and the sliding block 11 are fixedly connected by bolts, which is convenient for fixing when the lid 3 is closed with the fermentation tank 1.
[0032] Furthermore, a feed hopper is fixedly installed on the outer wall of the fermentation tank 1, which is convenient for pouring tea leaves.
[0033] Working principle: When in use, pour the tea leaves into the fermentation tank 1 through the feed hopper. When the tea leaves are fermented for a certain time, start the driving motor 4, and drive the rotating column 5 to rotate through the driving motor 4, so that the rotation of the rotating column 5 drives the turning plate 8 to turn the tea leaves. When the tea leaves are fermented, remove the bolts on the sliding block 11. The operator holds the pull rod 13 and pulls it, so that the pull rod 13 drives the sliding block 11 on the cross bar 12 to slide on the cross plate 9, and at the same time drives the lid 3 away from the fermentation tank 1, so that the rotating column 5 drives the pushing plate 6 to move to the right side of the box, and then the tea leaves inside the fermentation tank 1 can be pushed out.
[0034] The above has described the embodiments of the present invention in detail with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those of ordinary skill in the art in the technical field, various changes can be made without departing from the purpose of the present invention.
Claims
1. A tea microbial fermentation device, characterized in that Including: A fermentation tank (1), and support legs (2) are fixedly installed on the outer wall of the fermentation tank (1); A turning component, which is arranged on the fermentation tank (1); A pushing component, which is arranged on the fermentation tank (1), the pushing component includes a chute (10), a sliding block (11), a cross bar (12) and a pull rod (13), the sliding block (11) is slidably installed inside the chute (10), the front side of the sliding block (11) is fixedly installed with the cross bar (12), and the other end of the cross bar (12) is fixedly installed with the pull rod (13).
2. The tea microbial fermentation device according to claim 1, wherein: The turning component includes a lid (3), a driving motor (4), a rotating column (5), a pushing plate (6), a connecting plate (7) and a turning plate (8), one end of the rotating column (5) is fixedly installed with the pushing plate (6), the outer wall of the rotating column (5) is fixedly installed with the connecting plate (7), the other end of the connecting plate (7) is fixedly installed with the turning plate (8), a lid (3) is arranged on one side of the fermentation tank (1), a driving motor (4) is fixedly installed on one side of the lid (3), and the other end of the rotating column (5) passes through the lid (3) and is fixedly installed with the output shaft of the driving motor (4).
3. The tea microbial fermentation device according to claim 2, characterized in that: One side of the pushing plate (6) is in contact with the inner wall of one side of the fermentation tank (1), and one side of the turning plate (8) is in contact with the inner wall of the fermentation tank (1).
4. The tea microbial fermentation device according to claim 3, wherein: There are four groups of the support legs (2) and they are distributed in a rectangular array, and a cross plate (9) is fixedly installed on the front side of every two groups of the support legs (2).
5. The tea microbial fermentation device according to claim 4, characterized in that: A chute (10) is formed on the front side of the cross plate (9).
6. The tea microbial fermentation device according to claim 5, characterized in that: A connecting column is fixedly installed on one side of the lid (3), the other end of the connecting column is fixedly installed on the outer wall of the pull rod (13), and the cross plate (9) and the sliding block (11) are fixedly connected by bolts.
7. The tea microbial fermentation device according to claim 6, wherein: A feed hopper is fixedly installed on the outer wall of the fermentation tank (1).