Dust collector with cyclone filtering structure
By adding filter parts to the cyclone separator's pipeline system and using filter materials such as HEPA material, the problem of the existing cyclone filter structure's low separation efficiency for small particle size particles is solved, achieving a more efficient filtration effect, extending the life of the vacuum cleaner and improving air quality.
Patent Information
- Application Number
- CN202421760767.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-24
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-07-24
AI Technical Summary
The vacuum cleaner with the existing cyclone filter structure is inefficient in separation of particles with a diameter smaller than the cutting particle size, resulting in a large amount of small-sized dust remaining in the separated gas, affecting the wear of the internal components of the vacuum cleaner and the indoor air quality.
In the cyclone separator's piping system, filter parts, including annular frames and fixing frames, use HEPA material, activated carbon or synthetic fibers as filter materials, and realize the removable installation of the filter parts through the stops and engaging parts to further capture the tiny particles.
It improves the filtration efficiency of the vacuum cleaner, reduces dust entering the internal components, extends service life, and improves indoor air quality.
Smart Images

Figure CN223081571U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of vacuum cleaners, in particular to a vacuum cleaner with a cyclone filtration structure. Background Art
[0002] A vacuum cleaner is a fast dust-removing electric device that uses an electric motor to drive the blades to rotate at a high speed, generating a negative air pressure inside a sealed housing to suck dust debris. In modern industrial production, vacuum cleaners play a very important role in aspects such as cleaning the production environment and dust control. Vacuum cleaners can be classified into vertical, horizontal, and portable types according to their structures, or simply divided into wired and wireless types. Wired vacuum cleaners have poor portability and may have problems such as wire entanglement and insufficient length during use; wireless vacuum cleaners are free from the restraint of wires and are more convenient to move.
[0003] The existing vacuum cleaners with a cyclone filtration structure include a power component, a cyclone separator, a dust collection box, and a pipeline system. The dust collection box is installed at the bottom of the cyclone separator, one end of the pipeline system is fixedly connected to the top of the cyclone separator, and the other end of the pipeline system is fixedly connected to the power component. The separation by the cyclone separator has a simple structure, no moving parts, and low cost. However, this structure has a low separation efficiency for particles with a diameter smaller than the cut-off particle size, and a large amount of small-particle dust will remain in the separated gas.
[0004] Therefore, it is necessary to provide a new vacuum cleaner with a cyclone filtration structure to solve the above technical problems. Summary of the Utility Model
[0005] To solve the above technical problems, the utility model provides a vacuum cleaner with a cyclone filtration structure.
[0006] The vacuum cleaner with a cyclone filtration structure provided by the utility model includes: a housing, a power component, a cyclone separator, a dust collection box, and a pipeline system. The power component, the cyclone separator, the dust collection box, and the pipeline system are all installed inside the housing. The dust collection box is installed at the bottom of the cyclone separator, one end of the pipeline system is fixedly connected to the top of the cyclone separator, the other end of the pipeline system is fixedly connected to the power component, and a filter element is installed in the pipeline system above the cyclone separator;
[0007] The filter element includes an annular frame and a fixing frame. A filter material is arranged inside the annular frame. Limiting grooves are opened at opposite positions on the top and bottom of the annular frame, and limiting holes are opened on the same side wall of the two limiting grooves. Two limiting members are fixedly connected to the pipeline system at positions corresponding to the limiting holes, and the ends of the two limiting members are adapted to the two limiting holes. The fixing frame is sleeved outside the annular frame and is movably connected to the pipeline system.
[0008] Preferably, the limiting member includes a connecting rod and a limiting post. One end of the connecting rod is fixedly connected to the inner wall of the pipeline system, and the other end of the connecting rod is fixedly connected to one end of the limiting post. The limiting post is adapted to the limiting hole.
[0009] Preferably, the inner wall structure of the fixed frame is adapted to the outer wall structure of the annular frame. Clamping members are fixedly connected to both ends of the fixed frame, and clamping grooves are formed at positions corresponding to the clamping members on the pipeline system.
[0010] Preferably, the cross-section of the clamping groove is an "L" structure.
[0011] Preferably, the clamping member includes a fixed block. One end of the fixed block is fixedly connected to the fixed frame, a groove is formed at the other end of the fixed block, a clamping spring is fixedly connected to the inner bottom wall of the groove, a clamping block is fixedly connected to the free end of the clamping spring, the clamping block is adapted to the groove formed in the fixed block, and the clamping block is adapted to the clamping groove.
[0012] Preferably, sealing gaskets are fixedly connected to both the bottom surface and the top surface of the annular frame.
[0013] Preferably, a groove is formed on the side wall of the limiting post, a limiting spring is fixedly connected to the inner bottom wall of the groove of the limiting post, a limiting block is fixedly connected to the free end of the limiting spring, the top of the limiting block is of a hemispherical structure, and a groove adapted to the end of the hemispherical structure is formed on the inner side wall of the limiting hole.
[0014] Compared with the related art, the vacuum cleaner with a cyclone filtration structure provided by the present invention has the following beneficial effects:
[0015] The present invention provides a vacuum cleaner with a cyclone filtration structure. On the basis of installing a cyclone separator in the vacuum cleaner, a filter element is further installed on the pipeline system to further clean the gas, further capture and remove these tiny particles, thereby improving the overall filtration efficiency. Installing the filter element can reduce the entry of dust and impurities into the interior of the vacuum cleaner, reduce the wear of the vacuum cleaner motor and other components, extend the service life of the vacuum cleaner, and through more efficient filtration, the number of fine particles discharged by the vacuum cleaner into the indoor air can be reduced, thereby improving the indoor air quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is a schematic diagram of the overall structure of the vacuum cleaner with a cyclone filtration structure provided by the present invention;
[0017] Figure 2 is a schematic diagram of the internal structure provided by the present invention;
[0018] Figure 3Schematic diagram of the partial split structure provided by the present utility model;
[0019] Figure 4 Schematic diagram of the installation position structure of the annular frame provided by the present utility model;
[0020] Figure 5 Schematic diagram of the installation position structure of the fixed frame provided by the present utility model;
[0021] Figure 6 Schematic diagram of the cross-sectional structure of the engaging member and the engaging groove provided by the present utility model;
[0022] Figure 7 Schematic diagram of the cross-sectional structure of the limiting post and the limiting hole provided by the present utility model;
[0023] Figure 8 Schematic diagram of the movement trajectory of the internal objects during the operation of the cyclone separator provided by the present utility model.
[0024] Reference numerals in the figure: 1, power assembly; 2, cyclone separator; 3, ash collection box; 4, pipeline system; 5, annular frame; 6, fixed frame; 7, limiting groove; 8, limiting hole; 9, connecting rod; 10, limiting post; 11, engaging groove; 12, fixing block; 13, engaging spring; 14, engaging block; 15, sealing gasket; 16, housing; 17, engaging member; 18, limiting spring; 19, limiting block. Detailed implementation manners
[0025] The present utility model will be further described below in conjunction with the accompanying drawings and implementation manners.
[0026] Please refer to Figures 1 - 8 , where Figure 1 Schematic diagram of the overall structure of the vacuum cleaner with a cyclone filtration structure provided by the present utility model; Figure 2 Schematic diagram of the internal structure provided by the present utility model; Figure 3 Schematic diagram of the partial split structure provided by the present utility model; Figure 4 Schematic diagram of the installation position structure of the annular frame provided by the present utility model; Figure 5 Schematic diagram of the installation position structure of the fixed frame provided by the present utility model; Figure 6 Schematic diagram of the cross-sectional structure of the engaging member and the engaging groove provided by the present utility model; Figure 7 Schematic diagram of the cross-sectional structure of the limiting post and the limiting hole provided by the present utility model; Figure 8 Schematic diagram of the movement trajectory of the internal objects during the operation of the cyclone separator provided by the present utility model.
[0027] During the specific implementation process, as Figures 1 - 8As shown in the figure, a vacuum cleaner with a cyclone filtration structure includes a housing 16, a power assembly 1, a cyclone separator 2, a dust collection box 3, and a pipeline system 4. The power assembly 1, the cyclone separator 2, the dust collection box 3, and the pipeline system 4 are all installed inside the housing 16. The top of the cyclone separator 2 is fixedly connected to one end of the pipeline system 4, and the other end of the pipeline system 4 is fixedly connected to the power assembly 1. A filter element is installed in the pipeline system 4 above the cyclone separator 2;
[0028] The power assembly 1 is a fan installed at one end of the pipeline system 4. The pipeline system 4 is the pipeline in the vacuum cleaner. The upper part of the main body of the cyclone separator 2 is cylindrical, and the lower part is conical. The cyclone separator 2 is a device that separates dust particles from the air flow by the centrifugal force generated by the high-speed rotation of the fluid itself. The dust-containing gas enters the cylinder from the tangential rectangular inlet at the upper part of the cylinder and rotates spirally downward along the outer wall. At the same time, under the action of centrifugal force, the particles are thrown towards the wall of the device and separated from the air flow. Under the action of gravity, they slide down along the wall of the device to the ash discharge port at the bottom of the cone. After the gas from which the dust has been removed reaches the bottom of the cone, it turns upward and rotates upward along the axis. Finally, it is discharged from the central exhaust pipe at the top. The gas reaching the bottom of the cone does not enter the ash hopper but goes upward along the central axis because in the cyclone separator 2, due to the high-speed rotation of the air flow, a negative pressure is generated in the area of the central axis. When the air flow reaches the bottom of the cone, it is sucked by the negative pressure and then discharged upward along the central axis. The sealing performance between the cyclone separator 2 and the dust collection box 3 is very important. If the sealing is not good, if the bottom dust collection hopper is not sealed well, the gas will penetrate into the device, resulting in a serious decrease in the separation efficiency. The rotation of the bottom air flow upward, which causes some of the particles that have settled to be re-rolled up, is an important factor affecting the cyclone separation efficiency;
[0029] The filter element includes an annular frame 5 and a fixed frame 6. A filter material is arranged inside the annular frame 5. The filter material can be HEPA material, activated carbon or synthetic fiber. The HEPA filter is short for High Efficiency Particulate Air Filter, which can capture particles above 0.3 microns and has a filtration efficiency as high as 99.97%. The HEPA material is usually made of glass fiber, has excellent filtration performance and a long service life. The activated carbon filter can adsorb harmful gases and odors and has a good effect on removing harmful substances such as formaldehyde and benzene in indoor air. The activated carbon material is usually made from substances with a high carbon content (such as coconut shells, fruit shells, wood, etc.) through high-temperature carbonization and activation treatment. The synthetic fiber filter has a relatively high filtration efficiency and relatively low cost. This material is usually used to manufacture some mid-range vacuum cleaner filter elements. Limiting grooves 7 are opened at opposite positions on the top and bottom of the annular frame 5. Limiting holes 8 are opened on the same side wall of the two limiting grooves 7. Two limiting members are fixedly connected to the corresponding positions of the pipeline system 4 and the limiting holes 8. The ends of the two limiting members are adapted to the two limiting holes 8. The fixed frame 6 is sleeved outside the annular frame 5 and is movably connected to the pipeline system 4. The limiting member includes a connecting rod 9 and a limiting post 10. One end of the connecting rod 9 is fixedly connected to the inner wall of the pipeline system 4, and the other end of the connecting rod 9 is fixedly connected to one end of the limiting post 10. The limiting post 10 is adapted to the limiting hole 8. The inner wall structure of the fixed frame 6 is adapted to the outer wall structure of the annular frame 5. Clamping members 17 are fixedly connected to both ends of the fixed frame 6. A clamping groove 11 is opened at the corresponding position of the pipeline system 4 and the clamping member 17. The cross-section of the clamping groove 11 is an "L" structure. The clamping member 17 includes a fixed block 12. One end of the fixed block 12 is fixedly connected to the fixed frame 6, and a groove is opened at the other end of the fixed block 12. A clamping spring 13 is fixedly connected to the inner bottom wall of the groove opened by the fixed block 12. A clamping block 14 is fixedly connected to the free end of the clamping spring 13. The clamping block 14 is adapted to the groove, and the clamping block 14 is adapted to the clamping groove 11. Sealing gaskets 15 are fixedly connected to both the bottom surface and the top surface of the annular frame 5. Both of the two sealing gaskets 15 are in a slope structure. When the fixed frame 6 is completely inserted, the sealing gasket 15 is squeezed. The material of the sealing gasket 15 can be rubber or polytetrafluoroethylene. A groove is opened on the side wall of the limiting post 10. A limiting spring 18 is fixedly connected to the inner bottom wall of the groove of the limiting post 10. A limiting block 19 is fixedly connected to the free end of the limiting spring 18. The top of the limiting block 19 is in a hemispherical structure. A groove adapted to the end of the hemispherical structure is opened on the inner side wall of the limiting hole 8.
[0030] The working principle provided by the present utility model is as follows: When installing the filter element, first place the annular frame 5 at the corresponding position of the pipeline system 4, rotate the annular frame 5 to engage the limit post 10 in the limit hole 8, install the fixed frame 6 at the corresponding position of the pipeline system 4, the pipeline system 4 squeezes the engaging block 14, the engaging spring 13 is compressed, and the engaging block 14 is placed in the groove formed in the fixed block 12. When the engaging block 14 moves from one end of the "L"-shaped structure of the engaging groove 11 to the other end of the "L"-shaped structure of the engaging groove 11, the engaging block 14 extends out of the engaging groove 11, the engaging spring 13 is released, and the engaging block 14 interacts with the engaging groove 11, so that the fixed frame 6 is limited. When it is necessary to replace the filter element, press the engaging block 14 to disassemble the fixed frame 6, and rotate the annular frame 5 in the opposite direction to that when installing the annular frame 5 to disassemble and replace the annular frame 5.
[0031] The circuits and controls involved in the present utility model are all prior arts and will not be elaborated herein.
[0032] The above are only the embodiments of the present utility model, and do not limit the patent scope of the present utility model accordingly. Any equivalent structure or equivalent process transformation made by using the content of the specification and drawings of the present utility model, or directly or indirectly applied in other related technical fields, shall be equally included in the patent protection scope of the present utility model.
Claims
1. A vacuum cleaner with a cyclone filtration structure, characterized in that, It includes a housing (16), a power assembly (1), a cyclone separator (2), an ash collection box (3) and a pipeline system (4). The power assembly (1), the cyclone separator (2), the ash collection box (3) and the pipeline system (4) are all installed inside the housing (16). The ash collection box (3) is installed at the bottom of the cyclone separator (2). One end of the cyclone separator (2) is fixedly connected to one end of the pipeline system (4), and the other end of the pipeline system (4) is fixedly connected to the power assembly (1). A filter element is installed in the pipeline system (4) above the cyclone separator (2). The filter element includes an annular frame (5) and a fixing frame (6). Filter materials are arranged inside the annular frame (5). Limiting grooves (7) are opened at opposite positions on the top and bottom of the annular frame (5). Limiting holes (8) are opened on the same side wall of the two limiting grooves (7). Two limiting members are fixedly connected to the pipeline system (4) at positions corresponding to the limiting holes (8). The ends of the two limiting members are adapted to the two limiting holes (8). The fixing frame (6) is sleeved outside the annular frame (5) and is movably connected to the pipeline system (4).
2. The vacuum cleaner with a cyclone filtration structure according to claim 1, characterized in that, The limiting member includes a connecting rod (9) and a limiting post (10). One end of the connecting rod (9) is fixedly connected to the inner wall of the pipeline system (4), and the other end of the connecting rod (9) is fixedly connected to one end of the limiting post (10). The limiting post (10) is adapted to the limiting hole (8).
3. The vacuum cleaner with a cyclone filtration structure according to claim 2, characterized in that, The inner wall structure of the fixing frame (6) is adapted to the outer wall structure of the annular frame (5). Clamping members (17) are fixedly connected to both ends of the fixing frame (6). Clamping grooves (11) are opened in the pipeline system (4) at positions corresponding to the clamping members (17).
4. The vacuum cleaner with a cyclone filtration structure according to claim 3, characterized in that, The cross-section of the clamping groove (11) is an "L" structure.
5. The vacuum cleaner with a cyclone filtration structure according to claim 4, characterized in that, The clamping member (17) includes a fixing block (12). One end of the fixing block (12) is fixedly connected to the fixing frame (6). A groove is opened at the other end of the fixing block (12). A clamping spring (13) is fixedly connected to the inner bottom wall of the groove. The free end of the clamping spring (13) is fixedly connected to a clamping block (14). The clamping block (14) is adapted to the groove opened in the fixing block (12), and the clamping block (14) is adapted to the clamping groove (11).
6. The vacuum cleaner with a cyclone filtration structure according to claim 5, characterized in that, Sealing gaskets (15) are fixedly connected to both the bottom and the top of the annular frame (5).
7. The vacuum cleaner with a cyclone filtration structure according to claim 6, characterized in that, A groove is opened on the side wall of the limiting post (10). A limiting spring (18) is fixedly connected to the inner bottom wall of the groove of the limiting post (10). The free end of the limiting spring (18) is fixedly connected to a limiting block (19). The top of the limiting block (19) is of a hemispherical structure. A groove adapted to the end of the hemispherical structure is opened on the inner side wall of the limiting hole (8).