Wheat flour impacting and loosening machine
By introducing the second impact chamber and spiral pipe structure into the impact loosening machine, the material is subjected to two impacts, and the problems of poor crushing effect and low powder yield are solved, and more efficient crushing and separation effects are achieved.
Patent Information
- Application Number
- CN202422123710.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-08-30
AI Technical Summary
The existing impact powder loosening machines can only perform a single impact, with poor crushing effect and low powder yield.
An impact powder loosening machine including a first impact chamber and a second impact chamber is designed. After the material first impacts in the first impact chamber, it enters the conical tube through a spiral tube and enters the second impact chamber for a second impact chamber to enhance the separation effect of endosperm and bran.
The crushing effect and powder yield of wheat flour were significantly improved through two impacts, and the separation effect of endosperm and bran was enhanced.
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Figure CN223082873U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technology of impact loosening flour machines for wheat flour processing, and particularly to an impact loosening flour machine for wheat flour. Background Art
[0002] The wheat impact loosening flour machine is mainly used to improve the sieving efficiency, increase the flour extraction rate, and play an auxiliary role in grinding and sieving. The high-speed rotating rotor impacts the material, so that the powder flakes formed during the grinding process can be loosened and crushed, and the endosperm adhered to the bran can be separated.
[0003] In the existing impact loosening flour machine, the impact chamber consists of a housing and a cover. There is a feed pipe at the center of the top of the cover. Inside the housing, there is a rotating disc rotatably connected. There are vertically upward rotors fixed on the disc. Vertically downward, there is a stator fixed at the lower end of the cover, which cooperates with the rotor. There is a discharge port at the side end.
[0004] The existing impact loosening flour machine has only a single impact chamber. After the wheat flour material is added into the impact chamber from the feed pipe, it is impacted and loosened in the impact chamber. The wheat flour material after being loosened and crushed is discharged from the discharge port to complete the impact. The existing impact loosening flour machine can only perform single - time impact loosening on the wheat flour material, and the crushing effect of the wheat flour material is poor, and the flour extraction rate is also low. Content of the Utility Model
[0005] This application provides an impact loosening flour machine for wheat flour to solve the problems that the existing impact loosening flour machine can only perform single - time impact loosening on the wheat flour material, with poor crushing effect and low flour extraction rate.
[0006] This application provides an impact loosening flour machine for wheat flour, which includes a first impact chamber and a second impact chamber. The first impact chamber is arranged at the corresponding position in the vertical direction above the second impact chamber, and the two are connected and fixed by a conical pipe in the shape of an inverted cone. The lower pipe orifice of the conical pipe is communicated with the feed pipe at the center of the top surface of the second impact chamber. A spiral pipe is sleeved on the conical pipe. The discharge port at the side end of the first impact chamber is communicated with the upper pipe orifice of the spiral pipe. The lower pipe orifice of the spiral pipe is tangentially inserted into the side wall of the conical pipe.
[0007] Optionally, the first impact chamber and the second impact chamber have the same structure, and are respectively composed of a circular housing and a cover covered at the upper end. At the bottom inside the housing, there is a rotating disc rotatably connected. There are a plurality of vertically fixed rotors on the disc. Vertically fixed at the lower end of the cover are a plurality of stators. The rotors and the stators are staggered in the circumferential direction. The discharge port is tangentially arranged at the side end of the housing. The feed pipe is vertically communicated with the center of the top surface of the cover.
[0008] Optionally, a threaded rod is vertically fixed at the top of the stator, and the threaded rod passes through the cover and is fixed by a nut.
[0009] Optionally, a motor is installed at the bottom of the second impact bin, and a rotating shaft vertically fixed on its output shaft passes through the second impact bin and the conical tube from the center and extends into the first impact bin to drive the first impact bin and the second impact bin.
[0010] Optionally, a separation cover with a downward opening is provided at the upper end of the center in the conical tube, and the upper end of the separation cover is communicated with an air duct extending out through the side wall of the conical tube.
[0011] Optionally, a blower for pressurizing and feeding into the conical tube is installed on the spiral tube.
[0012] Optionally, blades for increasing the rotation speed are installed on the part of the rotating shaft located in the conical tube.
[0013] Compared with the prior art, the beneficial effects of the wheat flour impact loosening machine provided by this application are as follows:
[0014] After the wheat flour material is first impacted in the first impact bin, it is discharged into the conical tube along the spiral tube through the discharge port on the first impact bin, and then enters the second impact bin through the pipe orifice at the lower end of the conical tube from the feed pipe for secondary impact and loosening. The wheat flour material after being loosened and pulverized is discharged from the discharge port on the side end of the second impact bin. By performing two impacts and loosening on the wheat flour material through the first impact bin and the second impact bin, the powder flakes of the wheat flour can be further pulverized, the separation effect between the endosperm and the bran can be enhanced, and the flour extraction rate can be improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are some embodiments of the present application. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0016] Figure 1 It is the front view of the wheat flour impact loosening machine provided by an embodiment of the present application;
[0017] Figure 2 It is the top view of the wheat flour impact loosening machine provided by an embodiment of the present application;
[0018] Figure 3 It is the wheat flour impact loosening machine provided by an embodiment of the present application Figure 2 of the cross-sectional view;
[0019] Figure 4 It is the wheat flour impact loosening machine provided by an embodiment of the present application Figure 1 of the cross-sectional view;
[0020] Figure 5Schematic enlarged view of location A of a wheat flour impact loosening machine provided by an embodiment of the present application.
[0021] Explanation of reference numerals:
[0022] First impact bin 1; second impact bin 2; housing 3; cover 4; turntable 5; rotor 6; stator 7; threaded rod 8; nut 9; conical pipe 10; feed pipe 11; spiral pipe 12; discharge port 13; motor 14; rotating shaft 15; separation cover 16; air duct 17; fan 18; blade 19. Detailed implementation manners
[0023] To make the objectives, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below. Apparently, the described embodiments are some, but not all, of the embodiments of the present application. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present application without creative efforts shall also fall within the scope of protection of the present application.
[0024] As Figures 1-5 shown, an embodiment of the present application provides a wheat flour impact loosening machine, which includes a first impact bin 1 and a second impact bin 2. The first impact bin 1 is arranged at a position corresponding to the upper vertical direction of the second impact bin 2, and the two are connected and fixed through a conical pipe 10 in the shape of an inverted cone. The pipe orifice at the lower end of the conical pipe 10 is communicated with the feed pipe 11 at the center of the top surface of the second impact bin 2. A spiral pipe 12 is sleeved on the conical pipe 10. The discharge port 13 at the side end of the first impact bin 1 is communicated with the upper pipe orifice of the spiral pipe 12, and the lower pipe orifice of the spiral pipe 12 is tangentially inserted into the side wall of the conical pipe 10.
[0025] During use, materials enter the interior through the feed pipe 11 on the first impact bin 1, and are first impacted for the first time in the first impact bin 1. After being loosened and pulverized, they are ejected from the discharge port 13 on the first impact bin 1. The materials ejected from the discharge port 13 on the first impact bin 1 enter the conical pipe 10 along the spiral pipe 12, and then enter the second impact bin 2 downward through the feed pipe 11 communicated with the lower pipe orifice, and are impacted and loosened for the second time in the second impact bin 2. The wheat flour materials after being impacted, loosened and pulverized twice are finally discharged from the discharge port 13 at the side end of the second impact bin 2.
[0026] In this embodiment, after the wheat flour material is first impacted in the first impact bin 1, it is discharged along the spiral pipe 12 through the discharge port 13 on the first impact bin 1 into the conical pipe 10, and then enters the second impact bin 2 through the pipe orifice at the lower end of the conical pipe 10 from the feed pipe 11 for secondary impact and loosening. The loosened and pulverized wheat flour material is discharged from the discharge port 13 on the side end of the second impact bin 2. By subjecting the wheat flour material to two impact and powder loosening operations in the first impact bin 1 and the second impact bin 2, the flakes of the wheat flour can be further pulverized, the separation effect between the endosperm and the bran can be enhanced, and the flour yield can be increased.
[0027] In a possible implementation manner, the structures of the first impact bin 1 and the second impact bin 2 are the same, and each is composed of a circular housing 3 and a cover body 4 provided at the upper end. A turntable 5 is rotatably connected to the bottom inside the housing 3, and a plurality of rotors 6 are vertically fixed on the turntable 5. A plurality of stators 7 are vertically fixed at the lower end of the cover body 4. The rotors 6 and the stators 7 are alternately distributed in the circumferential direction, and when the rotor 6 rotates around the center of the turntable 5, it can pass through the gap between the stators 7. The discharge port 13 is tangentially provided at the side end of the housing 3, and the feed pipe 11 is vertically communicated with the center of the top surface of the cover body 4.
[0028] During impact, rotating the turntable 5 can cause the rotor 6 to rotate at a high speed inside the housing 3. The material entering the housing 3 through the cover body 4 from the feed pipe 11 lands on the center of the turntable 5 and is thrown outwards by the centrifugal force generated by the rotation of the turntable 5. During the process of the wheat flour material being thrown from the center to the periphery inside the housing 3, it impacts and loosens with the rotor 6 and the stator 7. The loosened and pulverized material is discharged from the discharge port 13 tangentially provided at the side end of the housing 3.
[0029] In a possible implementation manner, a threaded rod 8 is vertically fixed at the top of the stator 7, and the threaded rod 8 passes through the cover body 4 and is fixed by a nut 9.
[0030] The stator 7 is fixed to the cover body 4 through the threaded rod 8, which is convenient for disassembly and replacement.
[0031] In a possible implementation manner, a motor 14 is installed at the bottom of the second impact bin 2. The rotating shaft 15 vertically fixed on the output shaft of the motor 14 passes through the second impact bin 2 and the conical pipe 10 from the center and extends into the first impact bin 1 to drive the first impact bin 1 and the second impact bin 2.
[0032] By installing a single motor 14 at the bottom of the second impact bin 2, the first impact bin 1 and the second impact bin 2 can be driven to operate, and the entering wheat flour material can be subjected to two impact and powder loosening operations.
[0033] In a possible implementation manner, a separation cover 16 with an opening facing downwards is provided at the upper center inside the conical pipe 10, and the upper end of the separation cover 16 is communicated with an air pipe 17 extending through the side wall of the conical pipe 10.
[0034] The pipe orifice at the lower end of the spiral pipe 12 is tangentially inserted into the side wall of the conical pipe 10. The wheat flour material in the spiral pipe 12 can enter the conical pipe 10 tangentially, and a swirling flow is formed in the conical pipe 10. The swirling wheat flour passes downward along the inner wall of the conical pipe 10 and enters the second impact bin 2 through the feed pipe 11 communicated with the pipe orifice at the lower end. The bran impurities overflowing upward in the center of the conical pipe 10 enter the separation hood 16 and are discharged through the air pipe 17.
[0035] In a possible implementation manner, a blower 18 for pressurizing and feeding into the conical pipe 10 is installed on the spiral pipe 12.
[0036] The blower 18 can pressurize and accelerate the wheat flour material entering the conical pipe 10 tangentially along the spiral pipe 12, enhance the centrifugal action of the wheat flour and impurities in the conical pipe 10, and improve the swirling effect of the wheat flour material after entering the conical pipe 10.
[0037] In a possible implementation manner, blades 19 for increasing the rotation speed are installed on the part of the rotating shaft 15 located in the conical pipe 10.
[0038] The rotating shaft 15 drives the blades 19 to rotate in the direction of the swirling flow, which can further enhance the swirling effect of the wheat flour material in the conical pipe 10 and improve the separation efficiency.
[0039] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application.
Claims
1. A wheat flour impact loosening machine, comprising a first impact bin (1) and a second impact bin (2), characterized in that: The first impact chamber (1) is arranged at a corresponding position directly above the second impact chamber (2) in the vertical direction, and the two are fixedly connected by a conical tube (10) in the shape of an inverted cone. The lower end opening of the conical tube (10) is communicated with a feed pipe (11) at the center of the top surface of the second impact chamber (2). A spiral tube (12) is sleeved on the conical tube (10). The discharge port (13) at the side end of the first impact chamber (1) is communicated with the upper end opening of the spiral tube (12), and the lower end opening of the spiral tube (12) is tangentially inserted into the side wall of the conical tube (10).
2. The wheat flour impact loosening machine according to claim 1, wherein: The first impact chamber (1) and the second impact chamber (2) have the same structure and are respectively composed of a circular housing (3) and a cover body (4) provided at the upper end. A turntable (5) is rotatably connected to the bottom inside the housing (3). A plurality of rotors (6) are vertically fixed on the turntable (5). A plurality of stators (7) are vertically fixed at the lower end of the cover body (4). The rotors (6) and the stators (7) are alternately distributed in the circumferential direction. The discharge port (13) is tangentially arranged at the side end of the housing (3), and the feed pipe (11) is vertically communicated with the center of the top surface of the cover body (4).
3. The wheat flour impact loosening machine according to claim 2, characterized in that: A threaded rod (8) is vertically fixed at the top of the stator (7), and the threaded rod (8) passes through the cover body (4) and is fixed by a nut (9).
4. The wheat flour impact loosening machine according to claim 1 or 2, characterized in that: A motor (14) is installed at the bottom of the second impact chamber (2). A rotating shaft (15) vertically fixed on its output shaft passes through the second impact chamber (2) and the conical tube (10) from the center and extends into the first impact chamber (1) to drive the first impact chamber (1) and the second impact chamber (2).
5. The wheat flour impact loosening machine according to claim 1, wherein: A separation cover (16) with an opening downward is provided at the upper center inside the conical tube (10), and the upper end of the separation cover (16) is communicated with an air duct (17) extending out through the side wall of the conical tube (10).
6. The wheat flour impact loosening machine according to claim 1, wherein: A blower (18) for pressurizing and feeding into the conical tube (10) is installed on the spiral tube (12).
7. The wheat flour impact and loosening machine according to claim 4, characterized in that: Blades (19) for increasing the rotation speed are installed on the part of the rotating shaft (15) located inside the conical tube (10).