Potato strip and block separating device
By designing a chip block separation device, the chips are arranged and separated by inclined guide plates and conveying tracks, and the automatic separation of chips and blocks is achieved through roller screens and single-sided toothed belts, the problem of difficulty in separation in existing devices is solved, labor costs are reduced, and processing efficiency is improved.
Patent Information
- Application Number
- CN202422050230.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-23
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-08-23
AI Technical Summary
The existing device is difficult to effectively separate the strips after the potato is cut, which increases labor costs.
A chip block separation device is designed, including an inclined guide plate, a conveying track and a separation system. The chips are arranged and separated by an inclined guide plate, and transported to the separation system using a conveying track. The separation system consists of a roller screen and a single-sided toothed belt to achieve the separation of chips and blocks.
The automatic separation of chips and blocks is achieved, reducing labor costs and improving processing efficiency.
Smart Images

Figure CN223083219U_ABST
Abstract
Description
Technical Field
[0001] The utility model specifically relates to a potato strip and block separation device, belonging to the technical field of potato sorting. Background Technique
[0002] Potato is one of the five major staple foods in China. It has high nutritional value, strong adaptability, and large yield. It is the third most important food crop in the world. Before being made into food, potatoes can be cut into pieces or strips. Different processing methods produce different foods. A potato strip and block separation device is a device that separates potato strips and potato blocks. Since potatoes are irregular in shape, when potatoes are cut into strips, the two ends of the potatoes always cannot be cut into strips and thus become potato blocks. This device aims to separate the potatoes processed in this situation into strips and blocks.
[0003] When the existing device is actually used, it is not convenient to separate the processed potato strips and potato blocks, which increases the subsequent labor cost and is not convenient to use. Content of the Utility Model
[0004] The purpose of the utility model is to provide a potato strip and block separation device for the deficiencies of the existing technology, so as to separate the processed potato strips and potato blocks, and by adjusting the separation system, the device can process potato strips of different thicknesses produced after processing.
[0005] The present utility model achieves the above object through the following technical solutions. A potato strip and block separation device includes a machine case shell. A funnel-shaped feed inlet is fixedly installed at the upper end of the machine case shell. An inclined guide plate and a separation system are arranged inside the machine case shell. The inclined guide plate is located at the lower end of the funnel-shaped feed inlet. A row conveyor belt and a transport conveyor belt are fixedly supported and installed inside the machine case shell through support columns. The row conveyor belt is located at the lower end of the inclined guide plate. The transport conveyor belt is located at the lower end of the row conveyor belt. The separation system is located at one end of the transport conveyor belt. The upper surface of the inclined guide plate is wavy. A T-shaped transmission frame is fixedly installed at the lower end of the inclined guide plate. A main motor is fixedly installed inside the machine case shell through a support rod. A transmission block is fixedly installed at the output end of the main motor. The transmission block is rotatably connected to the T-shaped transmission frame. When in use, through the funnel-shaped feed inlet, it is convenient to pour the processed potatoes into the device. Then, through the inclined guide plate, it is convenient to separate the processed potato strips one by one. Then, through the T-shaped transmission frame, the main motor and the transmission block, it is convenient to shake the inclined guide plate left and right to achieve the vertical arrangement of the processed potato strips one by one. Then, through the row conveyor belt, it is convenient to transport the arranged potato strips and the unprocessed potato blocks to the next link. Then, through the transport conveyor belt, it is convenient to transport the arranged potato strips and the unarranged potato blocks to the separation device for further processing.
[0006] Preferably, in order to facilitate screening out the arranged potato strips and transporting the unarranged potato blocks to the next link, the separation system includes a roller screen, an adjusting plate and a single-sided toothed belt. The roller screens are arranged linearly and are located inside the machine case shell. The adjusting plates are symmetrically installed at both ends of the roller screen. An adjusting handle is fixedly installed at one side of the upper end of the adjusting plate. A sub-motor is fixedly installed at the lower end inside the machine case shell. The output end of the sub-motor is fixedly connected to a driving wheel. The driving wheel is engaged with the single-sided toothed belt. A motor chamber is fixedly installed inside the machine case shell, and the motor chamber covers the sub-motor.
[0007] Preferably, in order to transmit power to the separation system and keep the single-sided toothed belt always in a tensioned state, a fixed block is fixedly installed on one side inside the machine case shell. The fixed block is located on one side of the driving wheel. A spring is fixedly installed on one side of the fixed block. The other end of the spring is fixedly installed with a U-shaped limiting fork. The single-sided toothed belt bypasses the upper surface of one end of the roller screen, the driving wheel and the U-shaped limiting fork.
[0008] Preferably, in order to facilitate the adjustment of the distance between the roller screens and keep the roller screens always in a straight line, rotating bearings are symmetrically sleeved at both ends of the roller screens. A perforated connection block is fixedly installed on the outer surface of the rotating bearing. A connecting rod is fixedly installed at the lower end of the adjusting plate. The connecting rod passes through the hole of the perforated connection block and is rotatably connected with the perforated connection block. A limiting groove is fixedly installed on one side inside the chassis shell. One end of the roller screen is slidably connected in the limiting groove.
[0009] Preferably, in order to facilitate the staff to adjust the distance between the roller screens during the operation of the device and to fix the adjusting handle at the corresponding position to maintain the distance between the roller screens, adjusting openings are symmetrically provided on both sides of the chassis shell. The adjusting handle extends to the outside of the chassis shell through the adjusting opening. Rubber strips are symmetrically and fixedly installed on both sides of the adjusting handle. Limiting notches are symmetrically provided in a linear array on both sides of the adjusting opening. The rubber strips are clamped with the limiting notches.
[0010] Preferably, in order to prevent the inclination angle of the inclined material guide plate from deflecting, a limiting hole is penetrated and provided on one side of the inclined material guide plate. A limiting rod is fixedly penetrated and installed inside the chassis shell. The limiting rod is inserted into the limiting hole.
[0011] Preferably, in order to enable the potato strips and potato pieces to enter the separation system, a main transmission block is fixedly installed inside the chassis shell. The main transmission block is located below one end of the transport conveyor belt.
[0012] Preferably, in order to facilitate the collection and preservation of the separated potato strips and store the remaining potato pieces after the separation of strips and pieces, a discharge port is provided on one side of the chassis shell. A secondary transmission block is fixedly installed below the discharge port. A potato piece storage box is fixedly installed on one side of the chassis shell. The potato piece storage box is located at the lower end of the discharge port. A potato strip receiving port is provided on one side of the chassis shell. The potato strip receiving port is located at the lower end of the separation system.
[0013] The beneficial effects of the present utility model are as follows: When in use, the potato strips are arranged and separated by the inclined material guide plate, and then through the arranged conveyor belt and the transport conveyor belt, it is convenient to uniformly transport the arranged and separated potato strips and the untreated potato pieces to the separation system, and then through the separation system, it is convenient to separate the potato strips and the potato pieces. Description of the Drawings
[0014] Figure 1 is the overall external structure schematic diagram of the present utility model;
[0015] Figure 2 is of the present utility model Figure 1Schematic diagram of part A structure
[0016] Figure 3 Schematic diagram of the inclined feeding plate structure of the present utility model
[0017] Figure 4 Schematic diagram of the internal structure of the chassis shell of the present utility model
[0018] Figure 5 Schematic diagram of the separation system structure of the present utility model
[0019] Figure 6 Schematic diagram of the roller screen structure of the present utility model
[0020] Figure 7 Schematic diagram of the connection method between the adjusting plate and the perforated connecting block of the present utility model
[0021] Figure 8 Schematic diagram of the adjusting plate structure of the present utility model
[0022] Figure 9 Schematic diagram of the U-shaped limiting fork structure of the present utility model
[0023] In the figure: 1. Chassis shell; 2. Funnel-shaped feeding port; 3. Inclined feeding plate; 4. Separation system; 401. Roller screen; 402. Adjusting plate; 403. Single-sided toothed belt; 404. Adjusting handle; 405. Sub-motor; 406. Driving wheel; 407. Fixed block; 408. Spring; 409. U-shaped limiting fork; 410. Rotating bearing; 411. Perforated connecting block; 412. Connecting rod; 413. Limiting groove; 414. Rubber strip; 415. Limiting notch; 5. Arrangement conveying track; 6. Transportation conveying track; 7. T-shaped transmission frame; 8. Main motor; 9. Transmission block; 10. Motor compartment; 11. Adjusting port; 12. Limiting hole; 13. Limiting rod; 14. Main transmission block; 15. Discharge port; 16. Sub-transmission block; 17. Potato block storage box; 18. Potato strip receiving port. Specific implementation manners
[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0025] Please refer to Figures 1-9As shown in the figure, a potato strip and block separation device includes a chassis housing 1. At the upper end of the chassis housing 1, a funnel-shaped feed inlet 2 is fixedly installed, which is convenient for pouring the processed potatoes into the device. Inside the chassis housing 1, an inclined guide plate 3 and a separation system 4 are provided, which are convenient for arranging and separating the potato strips. The inclined guide plate 3 is located at the lower end of the funnel-shaped feed inlet 2. Inside the chassis housing 1, an arranging conveyor track 5 and a transporting conveyor track 6 are fixedly supported and installed through support columns. The arranging conveyor track 5 is located at the lower end of the inclined guide plate 3, which is convenient for transporting the arranged and separated potato strips and the unprocessed potato blocks to the next link together. The transporting conveyor track 6 is located at the lower end of the arranging conveyor track 5. The separation system 4 is located at one end of the transporting conveyor track 6, which is convenient for transporting the potato strips and potato blocks to be separated to the separation system 4. The upper surface of the inclined guide plate 3 is wavy, which is convenient for separating the potato strips. At the lower end of the inclined guide plate 3, a T-shaped transmission frame 7 is fixedly installed. Inside the chassis housing 1, a main motor 8 is fixedly installed through a support rod. At the output end of the main motor 8, a transmission block 9 is fixedly installed. The transmission block 9 is rotatably connected to the T-shaped transmission frame 7, so as to make the inclined guide plate 3 swing left and right, so as to realize the arrangement and isolation of the potato strips.
[0026] As Figure 5 with Figure 9As shown, the separation system 4 includes a roller screen 401, a regulating plate 402, and a single-sided toothed belt 403. The roller screens 401 are arranged linearly to facilitate the falling of potato strips through the gaps between the roller screens 401, while the potato chunks are transported forward as the roller screens 401 rotate. The roller screens 401 are located inside the chassis housing 1. The regulating plates 402 are symmetrically installed at both ends of the roller screens 401. One side of the upper end of the regulating plate 402 is fixedly installed with a regulating handle 404. A sub-motor 405 is fixedly installed at the lower end inside the chassis housing 1 to facilitate providing power to the separation system 4. The output end of the sub-motor 405 is fixedly connected to a driving wheel 406, and the driving wheel 406 meshes with the single-sided toothed belt 403 to facilitate power transmission. A motor compartment 10 is fixedly installed inside the chassis housing 1, and the motor compartment 10 covers the sub-motor 405 to prevent potato strips from entering the sub-motor 405 and damaging the equipment. A fixing block 407 is fixedly installed on one side inside the chassis housing 1. The fixing block 407 is located on one side of the driving wheel 406. One side of the fixing block 407 is fixedly installed with a spring 408, and the other end of the spring 408 is fixedly installed with a U-shaped limiting fork 409 to facilitate keeping the single-sided toothed belt 403 always taut. The single-sided toothed belt 403 bypasses the upper surface of one end of the roller screen 401, the driving wheel 406, and the U-shaped limiting fork 409 to facilitate transmitting power to the roller screen 401. Rotating bearings 410 are symmetrically sleeved at both ends of the roller screen 401 to prevent the regulating plate 402 from rotating when the roller screen 401 rotates. A perforated connecting block 411 is fixedly installed on the outer surface of the rotating bearing 410 to facilitate connecting the roller screens 401 together. A connecting rod 412 is fixedly installed at the lower end of the regulating plate 402, and the connecting rod 412 passes through the hole of the perforated connecting block 411 and is rotatably connected to the perforated connecting block 411 to facilitate driving the roller screen 401 to move by adjusting the regulating plate 402. A limiting groove 413 is fixedly installed on one side inside the chassis housing 1, and one end of the roller screen 401 is slidably connected in the limiting groove 413 to limit the up and down movement of the roller screen 401. Adjusting openings 11 are symmetrically formed on both sides of the chassis housing 1, and the regulating handle 404 extends to the outside of the chassis housing 1 through the adjusting openings 11 to facilitate the staff to directly adjust the regulating plate 402 even when the device is running. Rubber strips 414 are symmetrically fixedly installed on both sides of the regulating handle 404, and limiting notches 415 are symmetrically formed in a linear array on both sides of the adjusting opening 11. The rubber strips 414 are engaged with the limiting notches 415 to facilitate fixing the regulating handle 404 when it is adjusted to a proper position. During adjustment, after moving the regulating plate 402 up and down, due to the rotational connection between the connecting rod 412 and the perforated connecting block 411, the perforated connecting block 411 deflects at an angle, and then the up and down movement of the roller screen 401 is limited by the limiting groove 413, so that the roller screens 401 are driven to move horizontally closer to each other to reduce the spacing between the roller screens 401. After shortening the spacing between the roller screens 401, the single-sided toothed belt 403 will become slack from its original taut state, and through the U-shaped limiting fork 409 and the spring 408,When the single-sided toothed belt 403 is about to become slack, the U-shaped limit fork 409 advances forward to keep the single-sided toothed belt 403 still in a tensioned state.
[0027] As Figure 2 shown in Figure 4 Figure, a limiting hole 12 is penetrated and opened on one side of the inclined material guiding plate 3, a limiting rod 13 is fixedly penetrated and installed in the chassis shell 1, and the limiting rod 13 is inserted into the limiting hole 12 to facilitate the angular deviation of the inclined material guiding plate 3. A main conveying block 14 is fixedly installed in the chassis shell 1, and the main conveying block 14 is located below one end of the transportation conveying track 6. An outlet 15 is opened on one side of the chassis shell 1, and a secondary conveying block 16 is fixedly installed below the outlet 15. A potato block storage box 17 is fixedly installed on one side of the chassis shell 1, and the potato block storage box 17 is located at the lower end of the outlet 15 to facilitate the collection and storage of the separated potato blocks. A potato strip receiving port 18 is opened on one side of the chassis shell 1, and the potato strip receiving port 18 is located below the separation system 4. During use, a collection basket or storage box can be placed into the potato receiving port 18 to facilitate the collection of the separated potato strips.
[0028] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above-described exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, in any aspect, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be embraced within the present utility model. Any reference signs in the claims should not be regarded as limiting the claimed rights.
[0029] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A potato strip separating device, characterized in that, It includes a chassis housing (1), a funnel-shaped feed inlet (2) is fixedly installed at the upper end of the chassis housing (1), an inclined guide plate (3) and a separation system (4) are arranged inside the chassis housing (1), the inclined guide plate (3) is located at the lower end of the funnel-shaped feed inlet (2), an arranged conveyor track (5) and a transport conveyor track (6) are fixedly supported and installed inside the chassis housing (1) through support columns, the arranged conveyor track (5) is located at the lower end of the inclined guide plate (3), the transport conveyor track (6) is located at the lower end of the arranged conveyor track (5), the separation system (4) is located at one end of the transport conveyor track (6), the upper surface of the inclined guide plate (3) is wavy, a T-shaped transmission frame (7) is fixedly installed at the lower end of the inclined guide plate (3), a main motor (8) is fixedly installed inside the chassis housing (1) through a support rod, a transmission block (9) is fixedly installed at the output end of the main motor (8), and the transmission block (9) is rotatably connected to the T-shaped transmission frame (7).
2. The potato strip separating device according to claim 1, characterized in that: The separation system (4) includes a roller screen (401), an adjustment plate (402) and a single-sided toothed belt (403), the roller screens (401) are arranged linearly, the roller screens (401) are located inside the chassis housing (1), the adjustment plates (402) are symmetrically installed at both ends of the roller screen (401), an adjustment handle (404) is fixedly installed on one side of the upper end of the adjustment plate (402), a sub-motor (405) is fixedly installed at the lower end inside the chassis housing (1), the output end of the sub-motor (405) is fixedly connected to a driving wheel (406), the driving wheel (406) is engaged with the single-sided toothed belt (403), a motor compartment (10) is fixedly installed inside the chassis housing (1), and the motor compartment (10) covers the sub-motor (405).
3. The potato strip separating device according to claim 2, characterized in that: A fixed block (407) is fixedly installed on one side inside the chassis housing (1), the fixed block (407) is located on one side of the driving wheel (406), a spring (408) is fixedly installed on one side of the fixed block (407), the other end of the spring (408) is fixedly installed with a U-shaped limit fork (409), and the single-sided toothed belt (403) bypasses the upper surface of one end of the roller screen (401), the driving wheel (406) and the U-shaped limit fork (409).
4. The potato strip separating device according to claim 2, characterized in that: Rotating bearings (410) are symmetrically sleeved at both ends of the roller screen (401), a perforated connection block (411) is fixedly installed on the outer surface of the rotating bearing (410), a connecting rod (412) is fixedly installed at the lower end of the adjustment plate (402), the connecting rod (412) passes through the hole of the perforated connection block (411) and is rotatably connected to the perforated connection block (411), a limit groove (413) is fixedly installed on one side inside the chassis housing (1), and one end of the roller screen (401) is slidably connected in the limit groove (413).
5. The potato strip separating device according to claim 2, wherein: Adjustment openings (11) are symmetrically formed on both sides of the chassis housing (1). The adjustment handle (404) extends to the outside of the chassis housing (1) through the adjustment openings (11). Rubber strips (414) are symmetrically and fixedly installed on both sides of the adjustment handle (404). Limiting notches (415) are symmetrically formed on both sides of the adjustment openings (11) in a linear array. The rubber strips (414) are engaged with the limiting notches (415).
6. The potato strip separating device according to claim 1, wherein: A limiting hole (12) is formed through one side of the inclined feeding plate (3). A limiting rod (13) is fixedly installed through the chassis housing (1). The limiting rod (13) is inserted into the limiting hole (12).
7. The potato strip separating device according to claim 1, wherein: A main conveying block (14) is fixedly installed in the chassis housing (1). The main conveying block (14) is located below one end of the transportation conveyor belt (6).
8. The potato strip separating device according to claim 1, characterized in that: A discharge opening (15) is formed on one side of the chassis housing (1). A secondary conveying block (16) is fixedly installed below the discharge opening (15). A potato block storage box (17) is fixedly installed on one side of the chassis housing (1). The potato block storage box (17) is located at the lower end of the discharge opening (15). A potato strip receiving opening (18) is formed on one side of the chassis housing (1). The potato strip receiving opening (18) is located at the lower end of the separation system (4).