Mobile phone upgrading test equipment

By designing automated mobile phone upgrade test equipment, the problem of low degree of automation of existing equipment is solved, the automated testing and production efficiency of mobile phones are improved, adapting to different mobile phone sizes and reducing production costs.

CN223083326UActive Publication Date: 2025-07-11DONGGUAN CHUANGYI ELECTRONIC EQUIP CO LTD
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Patent Information

Application Number
CN202422166389.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-04
Publication Date
2025-07-11
Estimated Expiration
2034-09-04

AI Technical Summary

Technical Problem

The existing mobile phone upgrade test equipment has low degree of automation, low efficiency, long time, high labor intensity, and manual sorting is prone to confusion, affecting production progress.

Method used

A mobile phone upgrade testing equipment including loading conveyor lines, testing fixtures, fixture mounting brackets, pick-and-place robots, handling and moving mechanisms, visual inspection devices, loading conveyor lines, defective product conveyor lines and clamp transfer mechanisms are designed to realize the automatic loading and unloading of mobile phones, visual inspection, handling and testing, and automatically eliminate defective products.

Benefits of technology

It realizes automated operation of mobile phone testing, improves testing efficiency, reduces production costs, reduces labor intensity, adapts to different mobile phone sizes, is convenient to operate and control, and is easy to maintain.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses mobile phone upgrading test equipment which comprises a rack. A feeding conveying line used for feeding mobile phones, a plurality of testing clamps used for clamping and testing the mobile phones, a clamp installation frame, a taking and placing mechanical arm, a carrying and moving mechanism used for driving the taking and placing mechanical arm to move, an upper visual detection device and a lower visual detection device are arranged in the machine frame, and the upper visual detection device and the lower visual detection device are used for shooting and detecting the upper faces and the lower faces of the mobile phones. The discharging conveying line is used for driving good mobile phones to be discharged, the defective product conveying line is used for temporarily storing and outputting the defective mobile phones, and the clamping and transferring mechanism is used for driving and clamping the mobile phones and driving the mobile phones to be transferred. The device can complete a series of automatic operations such as automatic feeding and discharging of mobile phones, CCD automatic visual inspection, automatic carrying, automatic upgrading testing and automatic rejecting of defective products, is convenient to use, can realize automatic upgrading testing of large-batch mobile phones, is high in testing efficiency, can replace manual work to complete simple and tedious actions, achieves the purpose of saving manpower, and is suitable for popularization and application. The production cost is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of mobile phone production, and more specifically, to a mobile phone upgrade testing device. Background Art

[0002] During the production of mobile phones, in order to verify whether a mobile phone supports the OTG (On-The-Go) function, it is necessary to conduct OTG tests on the mobile phone. The test steps are generally to insert an OTG adapter into the USB interface of the mobile phone, check whether the mobile phone can recognize the connected USB device and check whether a USB flash drive or other devices can be found in the file manager of the mobile phone, attempt to transfer files from the USB device to the mobile phone and then attempt to transfer files from the mobile phone to the USB device, such as files in different formats (such as pictures, videos, documents, etc.). Through the above process, the connection, recognition, data transfer, power supply, compatibility, and stability of the mobile phone are tested. Therefore, it is necessary to conduct upgrade tests on mobile phones before leaving the factory. Most of the existing mobile phone upgrade testing devices are manual loading and unloading or semi-automatic production. Testers need to conduct manual upgrade tests on each mobile phone one by one. The degree of automation is low, the efficiency is low, the time consumption is long, the manual labor intensity is high, and manual sorting is prone to mixing, which affects the production progress. Summary of the Utility Model

[0003] The purpose of the utility model is to overcome the above-mentioned defects in the prior art, and provide a mobile phone upgrade testing device with perfect functions, a common equipment framework for different testing positions, convenient switching of model products, compatible with the sizes of different mobile phones, convenient operation and control, and simple maintenance.

[0004] To achieve the above object, the utility model provides a mobile phone upgrade test device, which includes a frame. Inside the frame, there are a feeding conveyor line for feeding mobile phones, several test jigs for clamping and testing mobile phones, a jig mounting rack for fixing several test jigs, a pick-and-place manipulator for picking and placing mobile phones, a handling moving mechanism for driving the pick-and-place manipulator to move, an upper vision detection device for photographically detecting the upper surface of the mobile phone, a lower vision detection device for photographically detecting the lower surface of the mobile phone, a discharging conveyor line for driving qualified mobile phones to be discharged, a defective product conveyor line for temporarily storing and outputting defective mobile phones, and a material clamping transfer mechanism for clamping and transferring mobile phones. The feeding conveyor line is horizontally arranged on the frame. The feeding end of the discharging conveyor line is docked with the discharging end of the feeding conveyor line. The defective product conveyor line is parallelly arranged on one side of the feeding conveyor line and the discharging conveyor line. The jig mounting rack is arranged on the other side of the feeding conveyor line along the installation direction perpendicular to the feeding conveyor line. The jig mounting rack is provided with several layers of jig mounting plates from top to bottom. Several test jigs are respectively arranged at intervals on each layer of jig mounting plate. The handling moving mechanism is fixedly arranged on one side of the feeding end of the jig mounting rack. The pick-and-place manipulator is installed on the moving part of the handling moving mechanism and is driven by the handling moving mechanism to move up, down, left and right on one side of the feeding end of the jig mounting rack and can move back and forth above each test jig and the feeding conveyor line. The material clamping transfer mechanism is arranged above the feeding end of the defective product conveyor line and can move back and forth above the discharging conveyor line and the feeding end of the defective product conveyor line. The upper vision detection device is downwardly arranged on the jig mounting plate and is located above the feeding conveyor line. The lower vision detection device is upwardly arranged below the gap part of the feeding conveyor line.

[0005] Preferably, each test fixture includes a base, a product positioning plate, a reciprocating cylinder, a first limit block, a second limit block, a first slide rail slider assembly, a second slide rail slider assembly, a product USB test head for supporting and limiting the OTG adapter, an auxiliary lifting member, and two blocking blocks. The two ends of the base are respectively and fixedly arranged on the fixture mounting plate. One end of the reciprocating cylinder is slidably arranged on the top surface of the base through the first slide rail slider assembly. The output shaft at the other end of the reciprocating cylinder is in transmission connection with the second slide rail slider assembly. The first limit block is fixedly arranged on the top of the second slide rail slider assembly. The product USB test head is fixedly connected to the top of the first slide rail slider assembly. The product positioning plate is fixedly arranged on the base and above the reciprocating cylinder. The shape of the product positioning plate is a horizontal "parallel" shape and is arranged in the same direction as the output direction of the reciprocating cylinder. The first limit block and the product USB test head are respectively located opposite to each other between the openings at both ends of the product positioning plate. The auxiliary lifting member is rotatably arranged upward between the middle openings of the product positioning plate. The two blocking blocks are respectively fixedly connected to the two ends of the base and respectively abut against the two outer ends of the first slide rail slider assembly and the second slide rail slider assembly correspondingly.

[0006] Preferably, a plurality of accommodating platforms for placing the OTG control board are spacedly installed on one side wall of each layer of fixture mounting plate close to the product USB test head.

[0007] Preferably, the auxiliary lifting member includes an auxiliary support block, an auxiliary roller, a roller swing arm, and an elastic protrusion. The auxiliary support block is fixedly installed on the base. The end of the roller swing arm is fixedly connected to one end of the top surface of the auxiliary support block and is arranged obliquely upward. The elastic protrusion is fixedly connected to the top surface of the auxiliary support block and is located below the roller swing arm. The auxiliary roller is rotatably installed above the top end of the roller swing arm.

[0008] Preferably, the picking and placing manipulator includes a first connecting plate, a first clamping cylinder, a first rubber-coated clamping jaw, a linkage rod, a vacuum suction cup, an L-shaped adjusting plate, and a first inductor. The first clamping cylinder is horizontally installed at the bottom of the front end of the first connecting plate. The output parts on the left and right sides of the first clamping cylinder are respectively fixedly connected to the middle parts of two linkage rods perpendicular to the direction of the first clamping cylinder. Four first rubber-coated clamping jaws are provided and are respectively arranged in pairs opposite to each other at the two ends of the two linkage rods. The vertical section of the L-shaped adjusting plate is fixedly connected to the front and rear sides of the first clamping cylinder. Two vacuum suction cups are provided and are respectively fixedly arranged downward on the horizontal sections of the corresponding L-shaped adjusting plates and are located between the two linkage rods. The first inductor is fixedly arranged at the bottom of the first clamping cylinder.

[0009] Preferably, the transport and movement mechanism includes a support frame, a first X-axis translation drive module and a Z-axis lifting drive module, the first X-axis translation drive module is longitudinally fixedly arranged inside the frame through the first support frame and is located on the feeding end side of the fixture mounting frame, the Z-axis lifting drive module can be installed in a liftable manner on the translation part of the first X-axis translation drive module, and the end of the first connecting plate of the pick-and-place robot is fixedly installed downward on the lifting part of the Z-axis lifting drive module.

[0010] Preferably, the material clamping and transferring mechanism includes a support plate, a second X-axis translation drive module, a lifting cylinder, a second connecting plate, a second clamp cylinder, a second rubber-coated clamp, and a second sensor. The second X-axis translation drive module is longitudinally fixedly mounted on the inner wall of the frame through the support plate and is arranged opposite to the first X-axis translation drive module. The lifting cylinder is fixed downward on the translation part of the second X-axis translation drive module. The second clamp cylinder is transmission-connected to the output shaft of the lifting cylinder through the second connecting plate. The second clamp cylinder is horizontally fixed to the bottom of the second connecting plate. Four second rubber-coated clamps are provided and are respectively connected to the two ends of the output part of the second clamp cylinder. The second sensor is fixedly connected to the bottom of the second clamp cylinder and is located between the two second rubber-coated clamps.

[0011] Preferably, the feeding end of the loading conveyor line, the discharging end of the unloading conveyor line and the discharging end of the defective product conveyor line extend out of the outside of the frame respectively, the gap portion of the loading conveyor line is opened on the side close to the unloading conveyor line, and smooth strips for rolling cooperation with the side of the mobile phone are respectively provided on both sides of the middle part of the loading conveyor line, guide wheels for rolling cooperation with the bottom surface of the mobile phone are respectively provided on both sides of the gap portion of the loading conveyor line, and a limit baffle is horizontally provided at the docking portion of the loading conveyor line and the unloading conveyor line.

[0012] Preferably, the upper visual inspection device includes an upper CCD camera and an upper camera light source, and the lower visual inspection device includes a lower CCD camera and a lower camera light source. The upper CCD camera is arranged downward above the top of the fixture mounting frame, and the upper camera light source is obliquely arranged on the side wall of the fixture mounting frame and faces the discharge end of the loading conveyor line respectively with the upper CCD camera. The lower CCD camera is fixed upward just below the gap part of the loading conveyor line, and the lower camera light source is obliquely arranged on one side of the lower CCD camera and faces the gap part of the loading conveyor line.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] The structure of the utility model is reasonably arranged, and it is provided with a feeding conveyor line, a test fixture, a fixture mounting rack, a picking and placing manipulator, a handling and moving mechanism, an up and down vision inspection device, a discharging conveyor line, a defective product conveyor line, and a clamping and transferring mechanism. It can complete a series of automated operations such as automatic loading and unloading of mobile phones, automatic vision inspection, automatic handling of mobile phones, automatic upgrade testing of mobile phones, and automatic rejection of defective products. Its functions are complete, the equipment frames of different test positions are universal, it is convenient to switch model products, it can be compatible with the sizes of different mobile phones, there is no need to replace the test fixture when changing the model, the operation and control are convenient, the maintenance is simple, it can realize the automatic upgrade testing of a large number of mobile phones, improve the testing efficiency, replace manual labor to complete simple and tedious actions, achieve the purpose of saving manpower, and reduce the production cost. Brief Description of the Drawings

[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0016] Figure 1 It is a schematic structural diagram of a mobile phone upgrade testing device provided by an embodiment of the present utility model;

[0017] Figure 2 It is a schematic internal structure diagram of the frame of a mobile phone upgrade testing device provided by an embodiment of the present utility model Figure 1 ;

[0018] Figure 3 It is a schematic internal structure diagram of the frame of a mobile phone upgrade testing device provided by an embodiment of the present utility model Figure 2 ;

[0019] Figure 4 It is a schematic structural diagram of the test fixture of a mobile phone upgrade testing device provided by an embodiment of the present utility model;

[0020] Figure 5 It is a schematic structural diagram of the handling and moving mechanism of a mobile phone upgrade testing device provided by an embodiment of the present utility model;

[0021] Figure 6 It is a schematic structural diagram of the picking and placing manipulator of a mobile phone upgrade testing device provided by an embodiment of the present utility model;

[0022] Figure 7 It is a schematic structural diagram of a part of the structure of a mobile phone upgrade testing device provided by an embodiment of the present utility model;

[0023] Figure 8It is a schematic structural diagram of a clamping and transfer mechanism of a mobile phone upgrade testing device provided by an embodiment of the present invention. Detailed implementation manners

[0024] To make the objectives, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Apparently, the described embodiments are some but not all of the embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without making creative efforts shall fall within the protection scope of the present invention.

[0025] Please refer to Figure 1 and Figure 2 , an embodiment of the present invention provides a mobile phone upgrade testing device, including a frame 1. Inside the frame 1, there are a feeding conveyor 2 for feeding mobile phones, a plurality of test jigs 3 for clamping and testing mobile phones, a jig mounting frame 31 for fixing the plurality of test jigs 3, a pick-and-place manipulator 4 for picking and placing mobile phones, a handling and moving mechanism 41 for driving the pick-and-place manipulator 4 to move, an upper vision detection device 5 for photographically detecting the upper surface of the mobile phone, a lower vision detection device 6 for photographically detecting the lower surface of the mobile phone, a discharging conveyor 7 for driving the qualified mobile phones to be discharged, a defective product conveyor 8 for temporarily storing and outputting the defective mobile phones, a clamping and transfer mechanism 9 for driving the clamping of mobile phones and driving their transfer, etc. Each component of this embodiment will be described in detail below with reference to the accompanying drawings.

[0026] As Figure 3 shown, the feeding conveyor 2 can be horizontally arranged on the frame 1. The feeding end of the discharging conveyor 7 is butted against the discharging end of the feeding conveyor 2. The defective product conveyor 8 is arranged in parallel on one side of the feeding conveyor 2 and the discharging conveyor 7. The jig mounting frame 31 is arranged on the other side of the feeding conveyor 2 along the installation direction perpendicular to the feeding conveyor 2.

[0027] In this embodiment, the jig mounting frame 31 can be provided with several layers of jig mounting plates 32 from top to bottom. The plurality of test jigs 3 are respectively arranged at intervals in sequence on each layer of jig mounting plate 32. The handling and moving mechanism 41 is fixedly arranged on one side of the feeding end of the jig mounting frame 31. The pick-and-place manipulator 4 is installed on the moving part of the handling and moving mechanism 41 and is driven by the handling and moving mechanism 41 to move up, down, left and right on one side of the feeding end of the jig mounting frame 31 and can move back and forth above each test jig 3 and the feeding conveyor 2.

[0028] Preferably, the material clamping transfer mechanism 9 can be arranged above the feeding end of the defective product conveyor line 8 and can move back and forth above the unloading conveyor line 7 and above the feeding end of the defective product conveyor line 8. The upper visual inspection device 5 is arranged downward on the clamp mounting plate 32 and is located above the loading conveyor line 2, and the lower visual inspection device 6 is arranged upward below the gap part of the loading conveyor line 2.

[0029] like Figure 4 As shown, each test fixture 3 may include a base 33, a product positioning plate 34, a reciprocating cylinder 35, a first limit block 361, a second limit block 362, a first slide rail slider assembly 371, a second slide rail slider assembly 372, a product USB test head 38 for supporting and limiting the OTG adapter, an auxiliary lifting member 39, and two blocking blocks 331. The two ends of the base 33 are respectively fixedly arranged on the fixture mounting plate 32, one end of the reciprocating cylinder 35 is slidably arranged on the top surface of the base 33 through the first slide rail slider assembly 371, the output shaft of the other end of the reciprocating cylinder 35 is transmission-connected to the second slide rail slider assembly 372, and the first limit block 361 is fixedly arranged on the second slide rail slider assembly 372. The top of the product USB test head 38 is fixedly connected to the top of the first slide rail slider assembly 371, the product positioning plate 34 is fixedly set on the base 33 and is located above the reciprocating cylinder 35, the shape of the product positioning plate 34 is a horizontal "parallel" shape and is arranged in the same direction along the output direction of the reciprocating cylinder 35, the first limit block 361 and the product USB test head 38 are respectively relatively located between the two end openings of the product positioning plate 34, the auxiliary lifting member 39 is rotatably arranged upward between the middle opening of the product positioning plate 34, and the two blocking blocks 331 are respectively fixedly connected to the two ends of the base 33 and respectively abut against the two outer ends of the first slide rail slider assembly 371 and the second slide rail slider assembly 372.

[0030] In this embodiment, a total of 60 test fixtures 3 are arranged in pairs of 10 on each layer of the fixture mounting plate 32, totaling 6 layers. The reciprocating cylinder 35 can drive the first limit block 361 and the second limit block 362 to open and close and fix the mobile phone on the product positioning plate 34 when the mobile phone is placed on the product positioning plate 34. All actions can be completed by one reciprocating cylinder 35. The relative installation heights of the product USB test head 38, the first limit block 361 and the second limit block 362 can be adjusted according to different models of mobile phones. There is no need to replace the test fixture 3 when switching different mobile phone models. It has strong versatility and can also reduce equipment failures.

[0031] In addition, the surface material of the product positioning plate 34 is bakelite (coated with Teflon). Bakelite, also known as phenolic plastic, is a commonly used insulating material. Coating Teflon (PTFE) on the surface of bakelite can further enhance the insulating performance of bakelite, making it difficult for other substances to adhere to the surface of the product positioning plate 34 and facilitating cleaning. The product USB test head 38 can be made of plastic material to effectively protect the mobile phone. The first limiting block 361 and the second limiting block 362 are both preferably made of soft rubber material.

[0032] Furthermore, several accommodating platforms 321 for placing the OTG control boards are installed at intervals on one side wall of each layer of the fixture mounting plate 32 close to the product USB test head 38. Each OTG control board supports testing 1 to 4 mobile phones. There are a total of 30 accommodating platforms 321, and 15 OTG control boards are required respectively. Each OTG control board can be placed between two adjacent upper and lower accommodating platforms 321.

[0033] The test control principle is roughly as follows: By inputting the mobile phone model into the device software, the corresponding flashing package can be downloaded from the server to the local computer. Then, after formatting the data in the USB flash drive by selecting the USB flash drive, the new flashing package is written into the USB flash drive. After the writing is completed, the software internally verifies the names of the flashing packages in the USB flash drive and the server. After that, the USB flash drive is encapsulated to prevent manual access to the internal files of the USB flash drive for rewriting. The USB flash drive replacement record can generate a log for monitoring.

[0034] Preferably, in order to provide additional boosting force to the mobile phone on the test fixture 2, the auxiliary lifting member 39 includes an auxiliary support block 391, an auxiliary roller 392, a roller swing arm 393, and an elastic protrusion 394. The auxiliary support block is fixedly installed on the base 33. The end of the roller swing arm 393 is fixedly connected to one end of the top surface of the auxiliary support block 391 and is inclined upward. The elastic protrusion 394 is fixedly connected to the top surface of the auxiliary support block 391 and is located below the roller swing arm 393. The auxiliary roller 392 is rotatably installed above the top end of the roller swing arm 393.

[0035] As Figure 5 shown, the handling and moving mechanism 41 may include a support frame 411, a first X-axis translation driving module 412, and a Z-axis lifting driving module 413. The first X-axis translation driving module 412 is longitudinally fixedly arranged inside the frame 1 through the first support frame 411 and is located on one side of the feeding end of the fixture mounting frame 31. The Z-axis lifting driving module 413 is liftably installed on the translation part of the first X-axis translation driving module 412.

[0036] As Figure 6As shown, the pick-and-place robot 4 may include a first connecting plate 42, a first clamp cylinder 43, a first rubber-coated clamping claw 44, a linkage rod 45, a vacuum suction cup 46, an L-shaped adjustment plate 47 and a first sensor 48. The first clamp cylinder 43 is horizontally installed at the front end bottom of the first connecting plate 42, and the output parts on the left and right sides of the first clamp cylinder 43 are respectively fixedly connected to the middle parts of two linkage rods 45 perpendicular to the direction of the first clamp cylinder 43. Four first rubber-coated clamping claws 44 are provided and are respectively arranged at the two ends of the two linkage rods 45 opposite to each other. The vertical section of the L-shaped adjustment plate 47 is fixedly connected to the front and rear sides of the first clamp cylinder 43. Two vacuum suction cups 46 are provided and are respectively fixed downward on the horizontal sections of their respective corresponding L-shaped adjustment plates 47 and are located between the two linkage rods 45. The first sensor 48 is fixedly set at the bottom of the first clamp cylinder 43. The end of the first connecting plate 42 of the pick-and-place robot 4 is fixed downward on the lifting part of the Z-axis lifting drive module 413.

[0037] like Figure 7 As shown, specifically, the feeding end of the loading conveyor line 2, the discharging end of the unloading conveyor line 7 and the discharging end of the defective product conveyor line 8 extend out of the outside of the frame 1 respectively, the gap portion of the loading conveyor line 2 is opened on the side close to the unloading conveyor line 7, and smooth strips 21 for rolling cooperation with the side of the mobile phone are respectively provided on both sides of the middle part of the loading conveyor line 2, and guide wheels 22 for rolling cooperation with the bottom surface of the mobile phone are respectively provided on both sides of the gap portion of the loading conveyor line 2, and a limit stop bar 23 is horizontally provided at the docking portion between the loading conveyor line 2 and the unloading conveyor line 7.

[0038] Among them, the left and right sides of the gap part of the feeding conveyor line 2 are the main feeding conveyor line and the auxiliary feeding conveyor line respectively. The side of the main feeding conveyor line close to the gap part is the product grabbing position of the picking and placing robot 4, and the side of the auxiliary feeding conveyor line close to the gap part is the product grabbing position.

[0039] like Figure 8 As shown, the material clamping and transferring mechanism 9 may include a support plate 91, a second X-axis translation driving module 92, a lifting cylinder 93, a second connecting plate 94, a second clamp cylinder 95, a second rubber-coated clamping jaw 96, and a second sensor 97. The second X-axis translation driving module 92 is longitudinally fixedly installed on the inner wall of the frame 1 through the support plate 91 and is arranged opposite to the first X-axis translation driving module 412. The lifting cylinder 93 is fixedly arranged downward on the translation part of the second X-axis translation driving module 92. The second clamp cylinder 95 is transmission-connected to the output shaft of the lifting cylinder 93 through the second connecting plate 94. The second clamp cylinder 95 is horizontally fixed at the bottom of the second connecting plate 94. The second rubber-coated clamping jaw 96 is provided with four and is respectively connected to the two ends of the output part of the second clamp cylinder 95. The second sensor 97 is fixedly connected to the bottom of the second clamp cylinder 95 and is located between the two second rubber-coated clamping jaws 96.

[0040] Preferably, the upper vision detection device 5 may include an upper CCD camera 51 and an upper camera light source 52, and the lower vision detection device 6 includes a lower CCD camera 61 and a lower camera light source 62. The upper CCD camera 51 is disposed downwardly above the top of the fixture mounting bracket 31, and the upper camera light source 52 is inclinedly disposed on the side wall of the fixture mounting bracket 31 and faces the discharging end position of the feeding conveyor line 2 together with the upper CCD camera 51. The lower CCD camera 61 is fixedly disposed upwardly directly below the gap portion of the feeding conveyor line 2, and the lower camera light source 62 is inclinedly disposed on one side of the lower CCD camera 61 and faces the gap portion position of the feeding conveyor line 2.

[0041] The working principle of the present utility model is as follows:

[0042] First, the mobile phone is fed through the feeding conveyor line. When it flows into the product grasping position of the pick-and-place manipulator, the upper vision detection device performs upper CCD photographing detection (with anti-fooling function) on the mobile phone at this position. After the vision detection is completed, the handling and moving mechanism drives the pick-and-place manipulator to grasp the mobile phone and then send the mobile phone to the test fixture on the fixture mounting plate in sequence. After the test fixture clamps the mobile phone, it is inserted into the device transmission line for upgrade testing. After the testing is completed, the pick-and-place manipulator moves the tested mobile phone to the gap portion of the feeding conveyor line for lower CCD photographing vision detection. The mobile phone that passes the detection is directly placed on the discharging conveyor line by the pick-and-place manipulator and output to the next production station, and the mobile phone that fails the detection is placed at the product grasping and discharging position of the feeding conveyor line, and is transferred to the defective product conveyor line for temporary storage by the clamping and transferring mechanism, and finally collected by the tester.

[0043] The mobile phone upgrade testing process is as follows: Insert the device transmission line into the mobile phone USB through the test fixture, check the communication between the USB flash drive of the OTG control board and the mobile phone, perform reverse voltage detection and CC pin monitoring (if the communication is abnormal, put the mobile phone on the defective product conveyor line). If the connection is normal, the OTG control board switches to the OTG mode, and then starts OTA upgrade for the mobile phone. After the OTA is completed, the mobile phone automatically restarts, and the control board performs reverse voltage detection and CC pin monitoring. After monitoring that the mobile phone restarts, the OTG control board switches to the USB mode, and the PC attempts to obtain the boot port of the mobile phone (if the acquisition fails, put the mobile phone on the defective product conveyor line). If the acquisition is successful, the USB is unplugged and the mobile phone is placed on the discharging conveyor line for discharging.

[0044] In summary, the utility model can complete a series of automated operations such as automatic loading and unloading of mobile phones, automatic vision inspection, automatic handling of mobile phones, automatic upgrade testing of mobile phones, and automatic rejection of defective products. It has perfect functions, the equipment frameworks for different testing positions are universal, facilitating the switching of model products, compatible with the sizes of different mobile phones, without the need to replace the testing fixtures when changing models, easy to operate and control, simple to maintain, capable of realizing the automatic upgrade testing of a large number of mobile phones, improving the testing efficiency, capable of replacing manual labor to complete simple and cumbersome actions, achieving the purpose of saving labor, and reducing the production cost.

[0045] The above embodiments are the preferred embodiments of the utility model, but the embodiments of the utility model are not limited to the above embodiments. Any other changes, modifications, substitutions, combinations, and simplifications made without departing from the spirit and principle of the utility model shall be equivalent replacement methods and are all included in the protection scope of the utility model.

Claims

1. A mobile phone upgrade testing device, comprising a frame, characterized in that: The frame is provided with a loading conveyor line for loading mobile phones, a plurality of test fixtures for clamping and testing mobile phones, a fixture mounting frame for fixing a plurality of test fixtures, a pick-and-place robot for picking up and placing mobile phones, a transport and movement mechanism for driving the pick-and-place robot to move, an upper visual inspection device for photographing and inspecting the top of the mobile phone, a lower visual inspection device for photographing and inspecting the bottom of the mobile phone, a unloading conveyor line for driving the unloading of good mobile phones, a defective product conveyor line for temporarily storing and outputting defective mobile phones, and a clamping and transferring mechanism for driving the clamping of mobile phones and driving their transfer. The loading conveyor line is horizontally arranged on the frame, and the feeding end of the unloading conveyor line is connected to the discharging end of the loading conveyor line. The defective product conveyor line is arranged parallel to one side of the loading conveyor line and the unloading conveyor line, and the fixture mounting frame is installed along a direction perpendicular to the loading conveyor line. The direction is set on the other side of the loading conveyor line, and the fixture mounting frame is provided with several layers of fixture mounting plates from top to bottom, and several test fixtures are arranged in sequence and spaced on each layer of fixture mounting plates. The conveying and moving mechanism is fixedly set on the feeding end side of the fixture mounting frame, and the pick-and-place robot is installed on the moving part of the conveying and moving mechanism and is driven by the conveying and moving mechanism to move up, down, left and right on the feeding end side of the fixture mounting frame and can move back and forth above each test fixture and the loading conveyor line. The material clamping transfer mechanism is set above the feeding end of the defective product conveyor line and can move back and forth above the unloading conveyor line and above the feeding end of the defective product conveyor line. The upper visual inspection device is set downward on the fixture mounting plate and is located above the loading conveyor line, and the lower visual inspection device is set upward below the gap part of the loading conveyor line.

2. The mobile phone upgrade test device according to claim 1, characterized in that: Each test fixture includes a base, a product positioning plate, a reciprocating cylinder, a first limit block, a second limit block, a first slide rail slider assembly, a second slide rail slider assembly, a product USB test head for OTG adapter support and limit, an auxiliary lifting piece, and two blocking blocks. The two ends of the base are respectively fixedly arranged on the fixture mounting plate, one end of the reciprocating cylinder is slidably arranged on the top surface of the base through the first slide rail slider assembly, and the output shaft of the other end of the reciprocating cylinder is transmission-connected to the second slide rail slider assembly. The first limit block is fixedly arranged on the top of the second slide rail slider assembly. The SB test head is fixedly connected to the top of the first slide rail slider assembly, the product positioning plate is fixedly set on the base and located above the reciprocating cylinder, the product positioning plate is horizontally shaped like a "parallel" and is arranged in the same direction along the output direction of the reciprocating cylinder, the first limit block and the product USB test head are respectively relatively located between the two end openings of the product positioning plate, the auxiliary lifting member is rotatably arranged upward between the middle openings of the product positioning plate, and the two blocking blocks are respectively fixedly connected to the two ends of the base and respectively abut against the two outer ends of the first slide rail slider assembly and the second slide rail slider assembly.

3. The mobile phone upgrade test device according to claim 2, wherein: The auxiliary lifting member includes an auxiliary supporting block, an auxiliary roller, a roller swing arm and an elastic protrusion. The auxiliary supporting block is fixedly mounted on the base, the end of the roller swing arm is fixedly connected to one end of the top surface of the auxiliary supporting block and is arranged tilted upward, the elastic protrusion is fixedly connected to the top surface of the auxiliary supporting block and is located below the roller swing arm, and the auxiliary roller is rotatably mounted above the top end of the roller swing arm.

4. A mobile phone upgrade test device according to claim 2, characterized in that: A plurality of accommodating tables for placing OTG control boards are installed at intervals on a side wall of each layer of the fixture installation plate close to the product USB test head.

5. The mobile phone upgrade test device according to claim 1, characterized in that: The pick-and-place robot includes a first connecting plate, a first clamp cylinder, a first rubber-coated clamp, a linkage rod, a vacuum suction cup, an L-shaped adjustment plate and a first sensor. The first clamp cylinder is horizontally installed at the front bottom of the first connecting plate. The output parts on the left and right sides of the first clamp cylinder are respectively fixedly connected to the middle parts of two linkage rods perpendicular to the direction of the first clamp cylinder. The first rubber-coated clamp is provided with four and are respectively arranged at the two ends of the two linkage rods opposite to each other. The vertical section of the L-shaped adjustment plate is fixedly connected to the front and rear sides of the first clamp cylinder. The vacuum suction cup is provided with two and is respectively fixed downward on the horizontal sections of the corresponding L-shaped adjustment plates and located between the two linkage rods. The first sensor is fixedly set at the bottom of the first clamp cylinder.

6. The mobile phone upgrade test device according to claim 5, characterized in that: The transport and movement mechanism includes a support frame, a first X-axis translation drive module and a Z-axis lifting drive module. The first X-axis translation drive module is longitudinally fixedly arranged inside the frame through the first support frame and is located on the feeding end side of the fixture mounting frame. The Z-axis lifting drive module can be installed in a liftable manner on the translation part of the first X-axis translation drive module. The end of the first connecting plate of the pick-and-place robot is fixedly installed downward on the lifting part of the Z-axis lifting drive module.

7. The mobile phone upgrade test device according to claim 6, characterized in that: The material clamping and transferring mechanism includes a support plate, a second X-axis translation driving module, a lifting cylinder, a second connecting plate, a second clamp cylinder, a second rubber-coated clamp, and a second sensor. The second X-axis translation driving module is longitudinally fixedly installed on the inner wall of the frame through the support plate and is arranged opposite to the first X-axis translation driving module. The lifting cylinder is fixed downward on the translation part of the second X-axis translation driving module. The second clamp cylinder is transmission-connected to the output shaft of the lifting cylinder through the second connecting plate. The second clamp cylinder is horizontally fixed to the bottom of the second connecting plate. Four second rubber-coated clamps are respectively connected to the two ends of the output part of the second clamp cylinder. The second sensor is fixedly connected to the bottom of the second clamp cylinder and is located between the two second rubber-coated clamps.

8. A mobile phone upgrade test device according to claim 1, characterized in that: The feeding end of the loading conveyor line, the discharging end of the unloading conveyor line and the discharging end of the defective product conveyor line respectively extend outwards of the frame, the gap portion of the loading conveyor line is opened on the side close to the unloading conveyor line, smooth strips for rolling with the side of the mobile phone are respectively provided on both sides of the middle portion of the loading conveyor line, guide wheels for rolling with the bottom surface of the mobile phone are respectively provided on both sides of the gap portion of the loading conveyor line, and a limit stop bar is horizontally provided at the joint portion between the loading conveyor line and the unloading conveyor line.

9. A mobile phone upgrade test device according to claim 1, characterized in that: The upper vision detection device includes an upper CCD camera and an upper camera light source. The lower vision detection device includes a lower CCD camera and a lower camera light source. The upper CCD camera is arranged downward above the top of the fixture mounting rack. The upper camera light source is inclined and arranged on the side wall of the fixture mounting rack, and the upper CCD camera and the upper camera light source are respectively directed towards the discharge end position of the feeding conveyor line. The lower CCD camera is fixedly arranged upward directly below the gap part of the feeding conveyor line. The lower camera light source is inclined and arranged on one side of the lower CCD camera and is directed towards the gap part position of the feeding conveyor line.