High-compatibility original tray feeding and returning stock bin

By designing the high compatibility of the original pallet feed back to the original pallet silo, the problem of incompatibility of the pallet size is solved, and the flexible adaptation of the pallet size and the improvement of the detection efficiency is achieved.

CN223083347UActive Publication Date: 2025-07-11ZHEJIANG BOER INTELLIGENT MANUFACTURING TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422135475.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2025-07-11
Estimated Expiration
2034-08-30

AI Technical Summary

Technical Problem

The pallet size design of the existing headphone upper and lower case appearance detection equipment is not compatible with different sizes, resulting in strong localization of the detection product and being unable to adapt to multiple pallet sizes.

Method used

A highly compatible original tray feed back to the raw tray silo is designed, including a workbench, a robotic arm group, a pallet feeding part, a lifting part, a buffer area, an OK pallet part and an NG pallet part to achieve compatibility with different pallet sizes, and precise positioning and material separation are achieved through the robotic arm group and positioning mechanism.

Benefits of technology

Compatibility of pallets of different sizes is achieved, ensuring that the product returns to the original pallet after inspection, avoiding material mixing, and improving detection efficiency and flexibility.

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Abstract

The utility model provides a highly compatible original tray feeding and returning stock bin, which comprises a workbench, a mechanical arm group and a discharging position, the workbench is provided with a tray feeding part, a lifting part adjacent to the tray feeding part, and a buffer area adjacent to the lifting part, the OK tray part is adjacent to the other side of the lifting part and used for receiving materials fed by the discharging position, and the OK tray discharging part is adjacent to the OK tray part. The high-compatibility original tray feeding and returning bin is used for feeding and returning original trays to the original tray bin, is compatible with reference edges and adjustable edges and can be manually and automatically achieved when the trays of different sizes are used for being compatible with the reference edges and the adjustable edges. The stock bin mechanism is designed, so that the products after appearance detection return to the original tray. And original tray feeding and returning to the original tray are achieved, and it is guaranteed that all materials cannot be mixed.
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Description

Technical Field

[0001] The utility model relates to the technical field of appearance measurement equipment, and specifically, to a highly compatible original tray feeding and returning to the original tray bin. Background Art

[0002] For the existing appearance full detection equipment of the upper and lower shells in earphones, the size of the tray is mostly designed according to the requirements of the production process cavity number for the bin mechanism, and it cannot be compatible with trays of different sizes, which limits the products to be detected by the tray size and cannot be used compatibly in the overall process, resulting in limitations in detecting products. Summary of the Utility Model

[0003] In order to overcome the above technical problems, the utility model provides a highly compatible original tray feeding and returning to the original tray bin to improve the problem of incompatible detection.

[0004] In order to achieve the above object, the utility model provides a highly compatible original tray feeding and returning to the original tray bin, including a workbench, a robotic arm group, and a blanking position. A tray loading part, a lifting part adjacent to the tray loading part, a buffer area adjacent to the lifting part, an OK tray part adjacent to the other side of the lifting part and receiving the feeding from the blanking position, and an OK tray unloading part adjacent to the OK tray part are arranged on the workbench.

[0005] The tray loading part loads the tray to be inspected. When the conveyor belt starts, the tray moves to the lifting part, and the screw jacking mechanism in the workbench jacks up the tray to the material taking position. After the jacking is in place, the positioning mechanism on the workbench accurately positions the tray to facilitate the accurate material taking of the material taking mechanism on the workbench. Five products can be taken at one time. After taking six times, the products can be taken out from the tray and placed in the transfer tray in advance for caching. In this way, after the detection, the empty tray can be placed in the OK tray part in advance to avoid the situation that all products are detected but there is no tray available for the products.

[0006] After taking, the empty tray mechanism on the workbench sucks the empty tray, moves to the right and places it in the OK tray part. After placing, it immediately resets to the leftmost avoidance position without affecting the material taking of the whole row of mechanisms. Then, the positioning mechanism on the workbench accurately positions the tray to facilitate the robotic arm group to arrange the trays. After the tray is full, the jacking mechanism descends until the full tray, and then it is transferred to the OK tray unloading part through the robotic arm group.

[0007] Preferably, an NG tray part for receiving the feeding from the blanking position is further arranged on the workbench.

[0008] The NG tray part is used to receive the NG tray transmitted from the blanking mechanism after detection to distinguish the qualified products in the OK tray unloading part.

[0009] Preferably, an NG full pallet discharging section adjacent to the NG pallet section is further provided on the workbench.

[0010] The NG full pallet discharging section facilitates the stacking and distinguishing of NG discharged products for manual picking.

[0011] The highly compatible original pallet feeding back to the original pallet bin provided by the present utility model is used for pallets of different sizes and dimensions, which are compatible with a reference edge and an adjustable edge, and can be manually or automatically realized. By designing this bin mechanism, the products after appearance inspection can return to the original pallet. The original pallet feeding can return to the original pallet, ensuring that all materials will not be mixed. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 FIG. is a schematic structural diagram of the highly compatible original pallet feeding back to the original pallet bin provided by the embodiment of the present utility model.

[0013] DESCRIPTION OF THE REFERENCE NUMERALS

[0014] 1. Workbench; 2. Discharging position; 3. Pallet loading section; 4. Lifting section; 5. Buffer zone; 6. OK pallet section; 7. OK pallet discharging section; 8. NG pallet section; 9. NG full pallet discharging section. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0015] The embodiments of the present utility model will be described below with reference to the drawings. The elements and features described in one drawing or one embodiment of the present utility model can be combined with the elements and features shown in one or more other drawings or embodiments. It should be noted that for the sake of clarity, the representation and description of components or processes that are irrelevant to the present utility model and are known to those of ordinary skill in the art are omitted in the drawings and the description.

[0016] The present utility model will be further described below with reference to the drawings.

[0017] As Figure 1 shown, the highly compatible original pallet feeding back to the original pallet bin provided by the present utility model includes a workbench 1, a robotic arm group, and a discharging position 2. A pallet loading section 3 is provided on the workbench 1, a lifting section 4 adjacent to the pallet loading section 3, a buffer zone 5 adjacent to the lifting section 4, an OK pallet section 6 adjacent to the other side of the lifting section 4 and receiving the material fed from the discharging position 2, and an OK pallet discharging section 7 adjacent to the OK pallet section 6.

[0018] The pallet loading part 3 is the upper pallet to be inspected. The conveyor belt starts, and the pallet moves to the lifting part 4. The screw lifting mechanism in the workbench 1 lifts the pallet to the material taking position. After the pallet is lifted to the right position, the positioning mechanism on the workbench 1 precisely positions the pallet, which facilitates the material taking mechanism on the workbench 1 to accurately take the material. Five products can be taken at one time. The products can be taken out of the pallet 6 times and placed in the transfer pallet for buffering in advance. In this way, the empty pallet can be placed in the OK pallet part 6 in advance after the inspection is completed, so as to avoid that all products have been inspected and there is no pallet available for the product.

[0019] After taking the empty tray, the empty tray mechanism on the workbench 1 absorbs the empty tray, moves to the right and places it on the OK tray section 6. After placing it, it immediately resets to the leftmost avoidance position without affecting the whole row of mechanisms to take materials. Then the tray is precisely positioned by the positioning mechanism on the workbench 1 to facilitate the mechanical arm group to place the tray. When the tray is full, the lifting mechanism descends until the tray is full, and then it is transferred to the OK tray unloading section 7 by the mechanical arm group.

[0020] In one embodiment of the present invention, an NG tray portion 8 for receiving materials fed from the unloading position 2 is further provided on the workbench 1 .

[0021] The NG tray section 8 is used to receive the NG trays sent by the unloading mechanism after detection, and is used to distinguish the qualified products from the OK tray unloading section 7.

[0022] In one embodiment of the present invention, an NG full tray unloading portion 9 adjacent to the NG tray portion 8 is further provided on the workbench 1 .

[0023] The NG full tray unloading section 9 is for stacking and sorting the NG unloading products, which are picked up manually.

[0024] The utility model provides a highly compatible original tray feeding back to the original tray silo, which is compatible with trays of different sizes and has a reference edge and an adjustable edge, which can be realized manually or automatically. The silo mechanism is designed to allow the products after the appearance inspection to be returned to the original tray. The original tray feeding is realized and returned to the original tray, ensuring that all materials will not be mixed.

[0025] Although the present utility model and its advantages have been described in detail, it should be understood that various changes, substitutions and alterations can be made without departing from the spirit and scope of the present utility model as defined by the appended claims. Moreover, the scope of the present application is not limited to the specific embodiments of the processes, apparatuses, means, methods and steps described in the specification. Those of ordinary skill in the art will readily understand from the disclosure of the present utility model that processes, apparatuses, means, methods or steps that are currently available and those to be developed in the future can be used according to the present utility model to perform substantially the same functions as the corresponding embodiments described herein or to achieve substantially the same results. Therefore, the appended claims are intended to cover such processes, apparatuses, means, methods or steps within their scope.

Claims

1. A highly compatible original pallet feeding and returning to the original pallet bin, comprising a workbench (1), a robotic arm group, and a blanking position (2), characterized in that, The workbench (1) is provided with a tray loading section (3), a lifting section (4) adjacent to the tray loading section (3), a buffer zone (5) adjacent to the lifting section (4), an OK tray section (6) adjacent to the other side of the lifting section (4) and receiving the feeding from the unloading position (2), and an OK tray unloading section (7) adjacent to the OK tray section (6).

2. The original tray feeding back to the original tray bin with high compatibility according to claim 1, characterized in that, The workbench (1) is further provided with an NG tray section (8) receiving the feeding from the unloading position (2).

3. The highly compatible original tray feeding back to the original tray bin according to claim 2, characterized in that, The workbench (1) is further provided with an NG full tray unloading section (9) adjacent to the NG tray section (8).