Novel automatic anode plate brushing machine
By designing anode plate automatic brushing machine, the automatic cleaning of the anode plate is achieved using hydraulic cylinder drive clamps and transmission components, the problem of traditional manual cleaning efficiency is solved and the cleaning efficiency and effect is improved.
Patent Information
- Application Number
- CN202420636964.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-29
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-03-29
AI Technical Summary
In traditional methods, the cleaning of the anode plate relies on manual operation, resulting in long working time, low efficiency, high work intensity and poor processing effect.
A new type of automatic anode plate brushing machine is designed, using a bidirectional hydraulic cylinder-driven pallet to clamp the anode plate, combining horizontal and vertical transmission components, and equipped with a cleaning roller to automatically clean both sides of the anode plate.
Automatic cleaning of the anode plate is realized, cleaning efficiency is improved, the workload of staff is reduced, and the cleaning effect is improved.
Smart Images

Figure CN223083378U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of anode plate surface cleaning, and particularly relates to a new type of automatic brush plate machine for anode plates. Background Art
[0002] Since the wet zinc smelting was put into production in the early 20th century, its technology has been continuously developed and improved. In the zinc electrowinning process, the management of the anode and cathode plates has become the key to energy consumption control and the improvement of zinc precipitation indicators. Especially the treatment of 3.2㎡ lead-silver alloy anode plates is the focus and difficulty in the zinc electrowinning process. At present, domestic wet zinc smelting enterprises using 3.2㎡ large anode plates have problems such as difficult treatment of anode mud and calcium-magnesium crystallization, resulting in poor quality of zinc sheet precipitation during electrowinning, low grade rate of lead-exceeding zinc ingots, fast consumption of anode plates, and high DC specific consumption, which have become prominent problems in the production technology of this industry. For the anode mud, calcium-magnesium crystallization, etc. on the anode plates, the traditional method generally uses manual removal, which has the disadvantages of long operation time, low efficiency, high labor intensity of workers, and poor treatment effect. Therefore, we have proposed a new type of automatic brush plate machine for anode plates. Content of the Utility Model
[0003] In order to solve the above problems, the utility model provides a new type of automatic brush plate machine for anode plates. The utility model solves the problems that the traditional method generally uses manual removal, which has the disadvantages of long operation time, low efficiency, high labor intensity of workers, and poor treatment effect.
[0004] A new type of automatic brush plate machine for anode plates in the utility model includes a bottom plate. Above the bottom plate, there is a support frame. On the support frame, there is a horizontal transmission component. On one side of the horizontal transmission component, there is a vertical transmission component. The lower part of the vertical transmission component is fixedly connected with an installation frame. In the middle of the installation frame, a two-way hydraulic cylinder is fixedly installed. The stroke end of the two-way hydraulic cylinder is movably connected with a connecting rod. The upper end of the connecting rod is movably connected with the inner wall of the installation frame through a pin shaft. The lower part of the connecting rod passes through the installation frame and is fixedly connected with a clamping plate. In the middle above the bottom plate, there is a cleaning tank. On both sides of the upper end of the cleaning tank, there are symmetrically arranged first motors at the center. The rotating shaft of the first motor passes through the cleaning tank and is fixedly connected with a shaft rod. In the middle of the shaft rod, there is a cleaning roller.
[0005] In the above scheme, the horizontal transmission component includes an L-shaped support plate. Below the L-shaped support plate, there is a first slider. On the support frame, there is a first guide rail matching with the first slider. On the L-shaped support plate, a second motor is fixedly installed. At the output end of the second motor, there is a first gear. On the support frame, there is a first rack meshing with the first gear.
[0006] In the above scheme, on one side of the L-shaped support plate close to the support frame, there is a second slider. On the side of the support frame, there is a second guide rail matching with the second slider.
[0007] In the above solution, the vertical transmission component includes a fixed plate, on which a third motor is fixedly installed. A second gear is provided on the rotating shaft of the third motor. A column is provided on the side of the L-shaped support plate away from the support frame. A third guide rail is provided on the side of the column close to the L-shaped support plate. A third slider matching the third guide rail is provided on the L-shaped support plate. A second rack meshing with the second gear is provided on the column.
[0008] In the above solution, a rubber pad is provided on the side of the clamping plate close to the mounting frame.
[0009] In the above solution, a filter screen is provided at the lower end inside the cleaning tank.
[0010] In the above solution, a drain pipe is provided on the side wall of the cleaning tank below the filter screen, and a valve is provided on the drain pipe.
[0011] The advantages and beneficial effects of the present utility model are as follows: The present utility model provides a novel automatic brush plate machine for anode plates. The bidirectional hydraulic cylinder pushes the connecting rod, causing the connecting rod to rotate around the pin shaft. The end of the connecting rod away from the bidirectional hydraulic cylinder pushes the clamping plate, causing the two clamping plates to approach each other. Thus, through the mutual cooperation between the two clamping plates, the purpose of clamping the anode plate can be achieved. The horizontal transmission component enables the automatic brush plate machine to have the function of horizontal transmission, and the vertical transmission component enables the automatic brush plate machine to have the function of vertical transmission. The first motor drives the shaft rod to rotate, and through the transmission of the shaft rod, the cleaning roller also rotates accordingly. There are two cleaning rollers, so that the brush plate machine can simultaneously clean both sides of the anode plate. This kind of brush plate machine has a simple structure, is easy to operate, has a high degree of automation, can simultaneously clean both sides of the anode plate, reduces the workload of the staff, and effectively improves the cleaning efficiency of the anode plate. Description of the Drawings
[0012] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0013] Figure 1 is a structural schematic diagram of the present utility model;
[0014] Figure 2 is a cross-sectional view of the present utility model;
[0015] Figure 3 is a rear view of the present utility model;
[0016] Figure 4 Schematic diagram of part A of the present utility model;
[0017] Figure 5 Schematic diagram of part B of the present utility model;
[0018] Figure 6 Schematic diagram of part C of the present utility model.
[0019] In the figure: 1, bottom plate; 2, support frame; 3, horizontal transmission assembly; 31, L-shaped support plate; 32, first slider; 33, first guide rail; 34, second motor; 35, first gear; 36, first rack; 37, second slider; 38, second guide rail; 4, vertical transmission assembly; 41, fixed plate; 42, third motor; 43, second gear; 44, column; 45, third guide rail; 46, third slider; 47, second rack; 5, mounting frame; 6, bidirectional hydraulic cylinder; 7, connecting rod; 8, clamping plate; 9, cleaning tank; 10, first motor; 11, shaft rod; 12, cleaning roller; 13, filter screen; 14, drain pipe; 15, valve. Detailed implementation manners
[0020] The following combines the drawings and embodiments to further describe the detailed implementation manners of the present utility model. The following embodiments are only used to more clearly illustrate the technical solutions of the present utility model, and cannot be used to limit the protection scope of the present utility model.
[0021] As Figure 1-6As shown in the figure, the utility model is a new type of automatic brush plate machine for anode plates, including a bottom plate 1. Above the bottom plate 1, there is a support frame 2. On the support frame 2, there is a horizontal transmission component 3. The horizontal transmission component 3 enables the automatic brush plate machine to have the function of horizontal transmission. On one side of the horizontal transmission component 3, there is a vertical transmission component 4. The vertical transmission component 4 enables the automatic brush plate machine to have the function of vertical transmission. The lower part of the vertical transmission component 4 is fixedly connected to an installation frame 5. In the middle of the installation frame 5, a two-way hydraulic cylinder 6 is fixedly installed. The stroke end of the two-way hydraulic cylinder 6 is movably connected to a connecting rod 7. The upper end of the connecting rod 7 is movably connected to the inner wall of the installation frame 5 through a pin shaft. The lower part of the connecting rod 7 penetrates through the installation frame 5 and is fixedly connected to a clamping plate 8. When the two-way hydraulic cylinder 6 works, the two-way hydraulic cylinder 6 pushes the connecting rod 7, causing the connecting rod 7 to rotate around the pin shaft. One end of the connecting rod 7 away from the two-way hydraulic cylinder 6 pushes the clamping plate 8, causing the two clamping plates 8 to approach each other. Thus, through the mutual cooperation between the two clamping plates 8, the purpose of clamping the anode plate can be achieved. In the middle above the bottom plate 1, there is a cleaning tank 9. At the upper ends of both sides of the cleaning tank 9, there are symmetrically arranged first motors 10 at the center. The rotating shaft of the first motor 10 penetrates through the cleaning tank 9 and is fixedly connected to a shaft rod 11. In the middle of the shaft rod 11, there is a cleaning roller 12. When the first motor 10 works, the first motor 10 drives the shaft rod 11 to rotate. Through the transmission of the shaft rod 11, the cleaning roller 12 also rotates accordingly. There are two cleaning rollers 12, so that the brush plate machine can clean both sides of the anode plate simultaneously.
[0022] The horizontal transmission component 3 includes an L-shaped support plate 31. Below the L-shaped support plate 31, there is a first slider 32. On the support frame 2, there is a first guide rail 33 that matches the first slider 32. The first slider 32 can slide on the first guide rail 33. On the L-shaped support plate 31, a second motor 34 is fixedly installed. At the output end of the second motor 34, there is a first gear 35. On the support frame 2, there is a first rack 36 that meshes with the first gear 35. When the second motor 34 works, the second motor 34 drives the first gear 35 to rotate. When the first gear 35 rotates, it can roll on the first rack 36, so that the L-shaped support plate 31 can move horizontally on the support frame 2.
[0023] On one side of the L-shaped support plate 31 close to the support frame 2, there is a second slider 37. On the side of the support frame 2, there is a second guide rail 38 that matches the second slider 37. The second slider 37 is movably connected to the second guide rail 38. Through the mutual cooperation between the second slider 37 and the second guide rail 38, the moving stability of the L-shaped support plate 31 is further improved.
[0024] The vertical transmission component 4 includes a fixed plate 41, on which a third motor 42 is fixedly installed. A second gear 43 is provided on the rotating shaft of the third motor 42. A column 44 is provided on the side of the L-shaped support plate 31 away from the support frame 2. A third guide rail 45 is provided on the side of the column 44 close to the L-shaped support plate 31. A third slider 46 matching the third guide rail 45 is provided on the L-shaped support plate 31. A second rack 47 meshing with the second gear 43 is provided on the column 44. When the third motor 42 works, the third motor 42 drives the second gear 43 to rotate. When the second gear 43 rotates, the second gear 43 can push the second rack 47 to move in the vertical direction. Through the transmission of the second rack 47, the column 44 also moves accordingly.
[0025] A rubber pad is provided on the side of the clamping plate 8 close to the mounting rack 5, and the rubber pad can effectively protect the contact surface between the clamping plate 8 and the anode plate.
[0026] A filter screen 13 is provided at the lower end inside the cleaning tank 9, and the filter screen 13 can filter the solid impurities washed off from the anode plate.
[0027] A drain pipe 14 is provided on the side wall of the cleaning tank 9 below the filter screen 13, and a valve 15 is provided on the drain pipe 14. The sewage inside the cleaning tank 9 can be discharged through the drain pipe 14, and the valve 15 can control the on-off of the drain pipe 14.
[0028] Specifically, in the present utility model, when cleaning the anode plate, the bidirectional hydraulic cylinder 6 pushes the connecting rod 7, causing the connecting rod 7 to rotate around the pin shaft. The end of the connecting rod 7 away from the bidirectional hydraulic cylinder 6 pushes the clamping plate 8, causing the two clamping plates 8 to approach each other. Thus, through the mutual cooperation between the two clamping plates 8, the purpose of clamping the anode plate can be achieved. The second motor 34 drives the first gear 35 to rotate, causing the first gear 35 to roll on the first rack 36. Through the transmission of the L-shaped support plate 31, the anode plate located between the two clamping plates 8 can move horizontally. The third motor 42 drives the second gear 43 to rotate. When the second gear 43 rotates, the second gear 43 can push the second rack 47 to move in the vertical direction. Through the transmission of the second rack 47, the column 44 also moves accordingly, so that the anode plate located between the two clamping plates 8 moves in the vertical direction. During the process of the anode plate moving in the vertical direction, the first motor 10 drives the shaft rod 11 to rotate, and through the transmission of the shaft rod 11, the cleaning roller 12 also rotates accordingly. There are two cleaning rollers 12, so that the brush plate machine can clean both sides of the anode plate simultaneously.
[0029] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A new type of automatic brush plate machine for anode plates, including a bottom plate (1), characterized in that, Above the bottom plate (1), there is a support frame (2). On the support frame (2), there is a horizontal transmission component (3). On one side of the horizontal transmission component (3), there is a vertical transmission component (4). The lower part of the vertical transmission component (4) is fixedly connected to the mounting frame (5). In the middle of the mounting frame (5), a double-acting hydraulic cylinder (6) is fixedly installed. The stroke end of the double-acting hydraulic cylinder (6) is movably connected to the connecting rod (7). The upper end of the connecting rod (7) is movably connected to the inner wall of the mounting frame (5) through a pin shaft. The lower part of the connecting rod (7) passes through the mounting frame (5) and is fixedly connected to the clamping plate (8). In the middle of the upper part of the bottom plate (1), there is a cleaning tank (9). On both upper sides of the cleaning tank (9), there are centrally symmetric first motors (10). The rotating shaft of the first motor (10) passes through the cleaning tank (9) and is fixedly connected to the shaft rod (11). In the middle of the shaft rod (11), there is a cleaning roller (12).
2. The automatic brush plate machine for a new type of anode plate according to claim 1, characterized in that, The horizontal transmission component (3) includes an L-shaped support plate (31). Below the L-shaped support plate (31), there is a first slider (32). On the support frame (2), there is a first guide rail (33) that matches the first slider (32). On the L-shaped support plate (31), a second motor (34) is fixedly installed. At the output end of the second motor (34), there is a first gear (35). On the support frame (2), there is a first rack (36) that meshes with the first gear (35).
3. The automatic brush plate machine for a new type of anode plate according to claim 2, characterized in that, On the side of the L-shaped support plate (31) close to the support frame (2), there is a second slider (37). On the side of the support frame (2), there is a second guide rail (38) that matches the second slider (37).
4. A novel automatic brush plate machine for an anode plate according to claim 2, characterized in that, The vertical transmission component (4) includes a fixed plate (41). On the fixed plate (41), a third motor (42) is fixedly installed. On the rotating shaft of the third motor (42), there is a second gear (43). On the side of the L-shaped support plate (31) away from the support frame (2), there is a column (44). On the side of the column (44) close to the L-shaped support plate (31), there is a third guide rail (45). On the L-shaped support plate (31), there is a third slider (46) that matches the third guide rail (45). On the column (44), there is a second rack (47) that meshes with the second gear (43).
5. A novel automatic brush plate machine for an anode plate according to claim 1, characterized in that, On the side of the clamping plate (8) close to the mounting frame (5), there is a rubber pad.
6. A novel automatic brush plate machine for an anode plate according to claim 1, characterized in that, At the lower end inside the cleaning tank (9), there is a filter screen (13).
7. A novel automatic anode plate brushing machine according to claim 6, characterized in that, On the side wall of the cleaning tank (9) below the filter screen (13), there is a drain pipe (14). On the drain pipe (14), there is a valve (15).