Efficient pulse cleaning device for valve body
By designing an efficient pulse cleaning device, using high-pressure injection and mesh cleaning disk structure, the problem of insufficient cleaning of hydraulic valve parts is solved, and efficient and comprehensive cleaning effects and resource savings are achieved.
Patent Information
- Application Number
- CN202421691947.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-17
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-07-17
AI Technical Summary
During cleaning, existing hydraulic valves are prone to stacking between parts, resulting in insufficient soaking and incomplete cleaning, requiring manual scrubbing, which consumes a lot of manpower and material resources and is inefficient.
A high-efficiency pulse cleaning device for valve body is designed, and a high-pressure spray head is used to spray clean water from the bottom, top and around the parts to generate impact force to destroy the adhesion of dirt. Combined with a mesh cleaning plate and a multi-layer support frame structure, it ensures all-round cleaning.
It improves cleaning efficiency, reduces labor intensity, achieves efficient and comprehensive cleaning effects, and saves water resources.
Smart Images

Figure CN223083383U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of valve body cleaning, and particularly relates to an efficient pulse cleaning device for valve bodies. Background Art
[0002] After long-term use, hydraulic valves will form a lot of dirt. Usually, the hydraulic valves need to be disassembled into different components for cleaning. During cleaning, the staff put all the components into a cleaning tank for soaking and washing. It is easy to have the phenomenon that the stacked parts are not fully soaked, resulting in unclean dead corners on the parts, which is not conducive to the subsequent use of the parts. The incompletely cleaned parts still need to be manually brushed by the staff. There are a large number and various types of parts, which consume a lot of manpower and material resources and reduce the cleaning efficiency. Summary of the Invention
[0003] In order to overcome the problems that in the existing valve body cleaning, all components are put into a cleaning tank for soaking and washing, it is easy to have the phenomenon that the stacked parts are not fully soaked, and the incompletely cleaned parts still need to be manually brushed by the staff, the utility model provides an efficient pulse cleaning device for valve bodies; the water inlet hose is connected to a water pump and a water tank for storing clean water. The water pump transports clean water through the water inlet hose to the delivery pipe, the first shunt pipe, the second shunt pipe and the cleaning pipe. The high-pressure nozzles spray water at high pressure onto the parts to be cleaned. High-pressure nozzles are arranged at the bottom end, the top end and all around. The clean water is sprayed onto the parts to generate an impact force, which destroys the adhesion of dirt and sundries attached to the parts, and finally achieves the purpose of removing dirt and sundries.
[0004] To achieve the above object, the utility model is realized by the following technical solutions: An efficient pulse cleaning device for valve bodies mainly includes a cleaning tank, a water delivery pipe, a first shunt pipe, a second shunt pipe, a water inlet hose, a cleaning mesh cover, a support frame, a cleaning tray, a cover, a cleaning pipe and high-pressure nozzles. The inside of the cleaning tank is a cavity structure. The water delivery pipe is installed inside the cavity structure. The water delivery pipe is arranged in a ring structure. The first shunt pipe and the second shunt pipe are connected to the water delivery pipe. The first shunt pipe extends into the ring structure of the water delivery pipe. The second shunt pipe extends to the four corners of the cleaning tank. The water inlet hose penetrates through the cleaning tank and is connected to the water delivery pipe. The cleaning mesh cover is installed at the top ends of the water delivery pipe and the first shunt pipe. The support frame is installed inside the cleaning mesh cover. The cleaning tray is lapped on the support frame. The cover is detachably installed at the top end of the cleaning tank. The cleaning pipe is installed on the inner surface of the cover. The cleaning pipe is connected to the water inlet hose. The high-pressure nozzles are installed on the water delivery pipe, the first shunt pipe, the second shunt pipe and the cleaning pipe. Drain holes are opened on the side wall of the cleaning tank.
[0005] The cleaning mesh cover is a cylindrical hollow structure.
[0006] The support frame is provided with multiple layers and can install multiple cleaning trays.
[0007] The described cleaning tray is of a mesh structure, and a mesh hole partition plate is arranged inside the cleaning tray. The mesh hole partition plate divides the cleaning tray into a plurality of storage compartments.
[0008] A drain pipe is arranged at the drain hole.
[0009] Advantages of the present utility model:
[0010] Install the parts to be cleaned on the cleaning tray, and then place the cleaning tray on the support frame inside the cleaning mesh cover. After placement, close the cover. The water inlet hose is connected to the water pump and the water tank for storing clean water. The water pump transports the clean water in the water tank through the water inlet hose to the delivery pipe, the first shunt pipe, the second shunt pipe, and the cleaning pipe. The high-pressure nozzles jet water at high pressure onto the parts to be cleaned. High-pressure nozzles are arranged at the bottom, top, and around. The clean water jets onto the parts to generate an impact force, breaking the adhesion of dirt and debris adhering to the parts, and finally achieving the purpose of removing dirt and debris, improving work efficiency, and reducing the labor intensity of employees. The present utility model not only has the advantages of high cleaning efficiency and good cleaning effect, but also has the advantages of simple structure and convenient operation. Description of the drawings
[0011] Figure 1 It is an isometric schematic diagram of the present utility model.
[0012] Figure 2 It is a three-dimensional schematic of the present utility model Figure 1 .
[0013] Figure 3 It is a three-dimensional schematic of the present utility model Figure 2 .
[0014] Figure 4 It is a partial cross-sectional schematic of the present utility model Figure 1 .
[0015] Figure 5 It is a partial cross-sectional schematic of the present utility model Figure 2 . Detailed implementation manners
[0016] In order to make the purpose, technical solutions, and advantages of the present utility model clearer, the preferred embodiments of the present utility model will be described in detail below with reference to the drawings to facilitate understanding by those skilled in the art.
[0017] The utility model discloses an efficient pulse cleaning device for a valve body. The efficient pulse cleaning device for a valve body mainly comprises a cleaning box 1, a water delivery pipe 2, a first shunt pipe 3, a second shunt pipe 4, a water inlet hose 5, a cleaning mesh cover 6, a support frame 7, a cleaning tray 8, a sealing cover 9, a cleaning pipe 10, and a high-pressure nozzle 11. The interior of the cleaning box 1 is of a cavity structure. The water delivery pipe 2 is installed inside the cavity structure. The water delivery pipe 2 is arranged in a ring structure. The first shunt pipe 3 and the second shunt pipe 4 are connected to the water delivery pipe 2. The first shunt pipe 3 extends into the ring structure of the water delivery pipe 2. The second shunt pipe 4 extends to the four corners of the cleaning box 1. The water inlet hose 5 penetrates through the cleaning box 1 and is connected to the water delivery pipe 2. The cleaning mesh cover 6 is installed at the top ends of the water delivery pipe 2 and the first shunt pipe 3. The support frame 7 is installed inside the cleaning mesh cover 6. The cleaning tray 8 is lapped on the support frame 7. The sealing cover 9 is detachably installed at the top end of the cleaning box 10. The cleaning pipe 10 is installed on the inner surface of the sealing cover 9. The cleaning pipe 10 is connected to the water inlet hose 5. The high-pressure nozzles 11 are installed on the water delivery pipe 2, the first shunt pipe 3, the second shunt pipe 4, and the cleaning pipe 10. Drainage holes are formed in the side wall of the cleaning box 1.
[0018] Place the parts to be cleaned in the storage compartments 82 of the cleaning tray 8, and then place the cleaning trays 8 filled with parts on the support frame 7 in sequence from low to high. After placing, close the sealing cover 9 for cleaning. Turn on the water pump. The water pump sucks the clear water in the water tank to the water inlet hose 5, and then conveys the clear water to the delivery pipe 2, the first shunt pipe 3, the second shunt pipe 4, and the cleaning pipe 10 through the water inlet hose 5. The high-pressure nozzles 11 jet the water at high pressure onto the parts to be cleaned. High-pressure nozzles are provided at the bottom, top, and all around. The clear water jets onto the parts to generate an impact force, destroying the adhesion force of dirt and debris adhering to the parts, and finally achieving the purpose of removing dirt and debris, improving the work efficiency, and reducing the labor intensity of employees. The utility model not only has the advantages of high cleaning efficiency and good cleaning effect, but also has the advantages of simple structure and convenient operation. After cleaning, turn off the water pump, open the sealing cover 9, take out the cleaned parts, and the staff take down the cleaning trays 8 from top to bottom in sequence. After taking them down, take out all the parts in the storage compartments 82 for collection. After all are taken out, place the parts to be cleaned in the cleaning tray 8 and place them in the support frame 7 from low to high, and close the sealing cover 9 for cleaning the next batch of parts.
[0019] As Figure 4 、 Figure 5 shown, the cleaning mesh cover 6 is of a cylindrical hollow structure; the setting of the cleaning mesh cover 6 facilitates the positioning of the support frame 7 and the cleaning tray 8. The cylindrical hollow structure of the cleaning mesh cover 6 facilitates the clear water to pass through the hollow structure to clean the parts, ensuring the cleaning effect.
[0020] As Figure 4 、 Figure 5As shown, the support frame 7 is provided with multiple layers and can install multiple cleaning trays 8; there are two groups of support frames 7 and multiple cleaning trays 8. During cleaning, the cleaning trays 8 can be placed according to the number of parts to be cleaned. During cleaning, first install the cleaning mesh cover 6 on the top of the conveying pipe 2 and the first shunt pipe 3, then install the support frame 7 inside the cleaning mesh cover 6, place the parts to be cleaned on the cleaning trays 8, and then place the cleaning trays 8 filled with parts on the support frame 7 in order from low to high. After placement, close the cover 9 for cleaning.
[0021] As Figure 2 shown, the cleaning tray 8 is of a mesh structure, and a mesh hole partition plate 81 is arranged inside the cleaning tray 8. The mesh hole partition plate 81 divides the cleaning tray 8 into multiple storage compartments 82; the parts to be cleaned are respectively placed in the storage compartments 82 to prevent stacking from causing insufficient cleaning, and at the same time prevent the parts from gathering together due to the impact force of the clear water during the cleaning process, improving the cleaning efficiency and ensuring the cleaning effect.
[0022] As Figure 1 , Figure 3 , Figure 4 , Figure 5 shown, a drain pipe 12 is arranged at the drain hole; the end of the drain pipe 12 can be connected to a collection tank for collecting waste water, and the waste water can be reused to save water resources.
[0023] Working process:
[0024] Before cleaning, connect the water inlet hose 5 to the water pump and the water tank for storing clean water. The water tank is filled with clean water. There are two sets of support frames 7, and there are multiple cleaning trays 8. During cleaning, the cleaning trays 8 can be placed according to the number of parts to be cleaned. During cleaning, first install the cleaning net cover 6 on the top of the conveying pipe 2 and the first shunt pipe 3. Then install the support frame 7 inside the cleaning net cover 6. Place the parts to be cleaned in the storage compartments 82 of the cleaning tray 8. Then place the cleaning trays 8 filled with parts on the support frame 7 in order from low to high. After placing, close the cover 9 for cleaning. Turn on the water pump. The water pump sucks the clean water in the water tank to the water inlet hose 5, and then transports the clean water to the conveying pipe 2, the first shunt pipe 3, the second shunt pipe 4 and the cleaning pipe 10 through the water inlet hose 5. The high-pressure nozzle 11 sprays the water at high pressure onto the parts to be cleaned. High-pressure nozzles are provided at the bottom, top and around. The clean water sprays onto the parts to generate impact force, destroying the adhesion of dirt and sundries adhering to the parts, and finally achieving the purpose of removing dirt and sundries, improving work efficiency and reducing the labor intensity of employees. The utility model not only has the advantages of high cleaning efficiency and good cleaning effect, but also has the advantages of simple structure and convenient operation. After cleaning, turn off the water pump, open the cover 9, and take out the cleaned parts. The staff takes down the cleaning trays 8 from top to bottom in turn. After taking them down, take out all the parts in the storage compartments 82 for collection. After all are taken out, place the parts to be cleaned in the cleaning tray 8 and place them in the support frame 7 from low to high. Close the cover 9 for cleaning the next batch of parts. The setting of the mesh partition plate 81 prevents the phenomenon of insufficient cleaning caused by stacking, and at the same time prevents the phenomenon of parts gathering due to the impact force of clean water during cleaning, improving the cleaning efficiency and ensuring the cleaning effect. The waste water generated during cleaning is discharged through the drain pipe 12, and then the waste water is recycled and treated through the collection box to save water resources.
[0025] Finally, it should be noted that the above preferred embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit. Although the present invention has been described in detail through the above preferred embodiments, those skilled in the art should understand that various changes can be made in form and details without departing from the scope defined by the claims of the present invention.
Claims
1. An efficient pulse cleaning device for a valve body, characterized in that: The described high-efficiency pulsed cleaning device for a valve body includes a cleaning tank (1), a water delivery pipe (2), a first shunt pipe (3), a second shunt pipe (4), a water inlet hose (5), a cleaning mesh cover (6), a support frame (7), a cleaning tray (8), a cover (9), a cleaning pipe (10), and a high-pressure nozzle (11). The interior of the cleaning tank (1) has a cavity structure. The water delivery pipe (2) is installed inside the cavity structure. The water delivery pipe (2) is arranged in a circular structure. The first shunt pipe (3) and the second shunt pipe (4) are connected to the water delivery pipe (2). The first shunt pipe (3) extends into the circular structure of the water delivery pipe (2). The second shunt pipe (4) extends to the four corners of the cleaning tank (1). The water inlet hose (5) penetrates the cleaning tank (1) and is connected to the water delivery pipe (2). The cleaning mesh cover (6) is installed at the top of the water delivery pipe (2) and the first shunt pipe (3). The support frame (7) is installed inside the cleaning mesh cover (6). The cleaning tray (8) is lapped on the support frame (7). The cover (9) is detachably installed at the top of the cleaning tank (1). The cleaning pipe (10) is installed on the inner surface of the cover (9). The cleaning pipe (10) is connected to the water inlet hose (5). The high-pressure nozzle (11) is installed on the water delivery pipe (2), the first shunt pipe (3), the second shunt pipe (4), and the cleaning pipe (10). Drainage holes are provided on the side wall of the cleaning tank (1).
2. The high-efficiency pulse cleaning device for a valve body according to claim 1, wherein: The described cleaning mesh cover (6) is a cylindrical hollow structure.
3. The high-efficiency pulse cleaning device for a valve body according to claim 1 or 2, characterized in that: The described support frame (7) has multiple layers and can install multiple cleaning trays (8).
4. The high-efficiency pulse cleaning device for a valve body according to claim 3, wherein: The described cleaning tray (8) is a mesh structure. A mesh hole partition plate (81) is arranged inside the cleaning tray (8). The mesh hole partition plate (81) divides the cleaning tray (8) into multiple storage compartments (82).
5. An efficient pulsed cleaning device for a valve body according to claim 1 or 2, characterized in that: A drain pipe (12) is provided at the drainage hole.
Citation Information
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