Metal workpiece surface pretreatment equipment
By designing the surface pretreatment equipment of metal workpieces and using clamping and cleaning components, all-round automatic cleaning of pipe fittings is achieved, solving the problems of low oil stain removal efficiency and accumulation, and improving processing efficiency.
Patent Information
- Application Number
- CN202422021758.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-20
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-08-20
AI Technical Summary
The oil stain removal efficiency of the surface of existing metal workpieces is low and time-consuming, and the oil stain accumulation after removal leads to inconvenience in subsequent processing.
A metal workpiece surface pretreatment device is designed, using clamping mechanism and cleaning components, and the 360-degree rotation and all-round spraying of pipe fittings are realized through motor and hydraulic cylinder drive, and automatic cleaning of water tank and spray head.
It realizes efficient and automated oil pollution removal, reduces manual operation time, improves processing efficiency, and avoids the problem of oil pollution accumulation.
Smart Images

Figure CN223083392U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of metal workpieces, and particularly to a surface pretreatment device for metal workpieces. Background Art
[0002] Metal workpieces mainly include iron, copper, aluminum, nickel, tungsten, molybdenum, cobalt, etc., and metal materials refer to materials with properties such as luster, ductility, and heat transfer. During the production and processing of metal workpieces, a surface wear-resistant treatment process is required to increase the service life of metal workpieces.
[0003] The existing wear-resistant treatment of metal workpieces is to spray a wear-resistant agent on the metal workpieces to achieve the effect of increasing wear resistance. However, before spraying the wear-resistant agent on the metal workpieces, manual workers usually manually remove the oil stains on the metal workpieces to increase the spraying effect of the wear-resistant agent. However, the working efficiency of manual oil stain removal is slow, time-consuming and laborious, and after the oil stains are removed, they are usually piled up on the workbench, which brings inconvenience to subsequent processing steps. Summary of the Utility Model
[0004] In order to solve the problems that the working efficiency of manual oil stain removal is slow, time-consuming and laborious, and after the oil stains are removed, they are usually piled up on the workbench, which brings inconvenience to subsequent processing steps, this application provides a surface pretreatment device for metal workpieces.
[0005] A surface pretreatment device for metal workpieces provided by this application adopts the following technical solutions:
[0006] A surface pretreatment device for metal workpieces includes an operating table. There are two operating tables. A connecting frame is provided between the two operating tables. A cleaning component is provided inside the connecting frame. At opposite ends of the top surfaces of the two operating tables, two connecting plates are respectively provided. Guide rods are provided between the left and right connecting plates. A first circular plate and a second circular plate are provided between the two guide rods. Support rods are respectively passed through the first circular plate and the second circular plate. Rotating plates are provided at the opposite ends of the support rods. Brackets are provided on the opposite side wall surfaces of the rotating plates. A bidirectional threaded rod is passed through the inside of the brackets. Sleeve rings are respectively sleeved at both ends of the bidirectional threaded rod. Clamping plates and sliders are symmetrically provided on the outer walls of the sleeve rings.
[0007] Preferably, a chute is provided through the outer wall of the bracket. The slider is slidably connected to the chute. The top end of the bidirectional threaded rod penetrates through the bracket and extends upward to be connected with a turning knob.
[0008] Preferably, the other end of the support rod on the first circular plate penetrates through the first circular plate and extends outward to be connected with a motor. A side plate is connected to the other side of the operating table on the left. A hydraulic cylinder is provided on the top surface of the side plate. The output end of the hydraulic cylinder is connected to the first circular plate.
[0009] Preferably, two sliding plates are symmetrically arranged on the outer walls of the first circular plate and the second circular plate, and the two sliding plates are respectively slidably connected to the two guide rods.
[0010] Preferably, the cleaning assembly includes a water tank and a rectangular frame. The water tank is arranged on the bottom surface of the connecting frame, and the rectangular frame is arranged on the top surface of the connecting frame. A convex plate is arranged inside the water tank, and sewage outlets are respectively arranged through both sides of the water tank, and the two sewage outlets respectively correspond to the inclined lower ends of both ends of the convex plate.
[0011] Preferably, connecting blocks are arranged on the inner walls of the four sides of the rectangular frame. A circular ring is arranged between the four connecting blocks. A rectangular block is arranged on the inner wall of the circular ring. A branch pipe is arranged inside the rectangular block. One end of the branch pipe penetrates through the rectangular block and extends outwards to be connected with a spray head. A water inlet pipe is arranged on the outer wall of the rectangular block.
[0012] In summary, the present application includes the following beneficial technical effects:
[0013] 1. By rotating the two rotary knobs, the rotation of the rotary knobs drives the bidirectional threaded rod to rotate. The rotation of the bidirectional threaded rod drives the two sleeves and the sliders thereon to move relatively in the vertical direction of the chute. The relative movement of the two sleeves drives the two clamping plates to move relatively, so that pipe fittings with different diameters can be clamped.
[0014] 2. The output end of the motor drives the support rod thereon to rotate. The rotation of the support rod drives the rotating plate thereon to rotate. The rotation of the rotating plate drives the support, the pipe fitting and the other rotating plate and the support rod thereon to rotate, realizing 360-degree rotation of the pipe fitting. And the output end of the hydraulic cylinder drives the first circular plate and the two sliding plates thereon to horizontally move along the guide rod towards the direction of the hydraulic cylinder. The movement of the first circular plate drives the pipe fitting and the second circular plate to move, so that the spray head can perform all-round spraying on the outer surface of the pipe fitting, which is convenient for subsequent operations of the pipe fitting. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 is the main structural view of the embodiment of the application;
[0016] Figure 2 is the side structural view of the embodiment of the application;
[0017] Figure 3 is the schematic diagram of the internal structure of the water tank of the embodiment of the application.
[0018] Description of reference numerals: 1. Operating table; 2. Rectangular frame; 3. Water tank; 5. Connecting frame; 6. Collar; 7. Slide block; 8. Slide plate; 9. Chute; 10. Second circular plate; 11. Rotating plate; 12. Bracket; 13. Knob; 14. Clamp; 15. Bi-directional threaded rod; 16. First circular plate; 17. Motor; 18. Guide rod; 19. Connecting plate; 20. Hydraulic cylinder; 21. Side plate; 22. Connecting block; 23. Branch pipe; 24. Rectangular block; 25. Sprayer head; 26. Ring; 27. Convex plate; 28. Drain port. Detailed implementation mode
[0019] The following further elaborates on this application in conjunction with the attached Figures 1-3 drawings.
[0020] An embodiment of this application discloses a surface pretreatment device for metal workpieces. Referring to Figures 1-3 , it includes an operating table 1. There are two operating tables 1. A connecting frame 5 is fixedly arranged between the two operating tables 1. A cleaning assembly is arranged inside the connecting frame 5. The cleaning assembly includes a water tank 3 and a rectangular frame 2. The water tank 3 is fixedly arranged on the bottom surface of the connecting frame 5. The rectangular frame 2 is fixedly arranged on the top surface of the connecting frame 5. A convex plate 27 is fixedly arranged inside the water tank 3. Drain ports 28 are respectively provided through both sides of the water tank 3. The two drain ports 28 respectively correspond to the inclined low ends at both ends of the convex plate 27. Connecting blocks 22 are fixedly arranged on the inner walls of the four sides of the rectangular frame 2. A ring 26 is fixedly arranged between the four connecting blocks 22. A rectangular block 24 is fixedly arranged on the inner wall of the ring 26. A branch pipe 23 is fixedly arranged inside the rectangular block 24. One end of the branch pipe 23 penetrates through the rectangular block 24 and extends outward to be connected with a sprayer head 25. A water inlet pipe is fixedly arranged on the outer wall of the rectangular block 24. The water inlet pipe is connected to an external water source through a water pump. Cleaning water is transported into the branch pipe 23 through the water inlet pipe and then sprayed out by the sprayer head 25 to pre-clean the outer surface of the pipe fittings inside the ring 26, facilitating subsequent operations on the pipe fittings. The sewage generated by cleaning drips to the bottom of the water tank 3. The convex plate 27 diverts the sewage, and finally the sewage is discharged through the drain port 28.
[0021] Referring to Figures 1-2, at opposite ends of the top surfaces of the two operating platforms 1, two connecting plates 19 are fixedly provided. Between the left and right connecting plates 19, guide rods 18 are fixedly provided. Between the two guide rods 18, a first circular plate 16 and a second circular plate 10 are provided. On the outer walls of the first circular plate 16 and the second circular plate 10, two sliding plates 8 are symmetrically and fixedly provided. The two sliding plates 8 are respectively slidably connected to the two guide rods 18. On both the first circular plate 16 and the second circular plate 10, support rods are passed through by bearings. At the opposite ends of the support rods, rotating plates 11 are fixedly provided. On the opposite side wall surfaces of the rotating plates 11, brackets 12 are fixedly provided. Inside the brackets 12, bidirectional threaded rods 15 are rotatably passed through. At both ends of the bidirectional threaded rods 15, collar rings 6 are fixedly sleeved. On the outer walls of the collar rings 6, clamping plates 14 and sliders 7 are symmetrically and fixedly provided respectively. On the outer walls of the brackets 12, chutes 9 are penetrated. The sliders 7 are slidably connected to the chutes 9. The top ends of the bidirectional threaded rods 15 penetrate through the brackets 12 and extend upward to be fixedly connected to turning knobs 13. By rotating the two turning knobs 13, the rotation of the turning knobs 13 drives the bidirectional threaded rods 15 to rotate. The rotation of the bidirectional threaded rods 15 drives the two collar rings 6 and the sliders 7 thereon to move relatively along the vertical direction of the chutes 9. The relative movement of the two collar rings 6 drives the two clamping plates 14 to move relatively, so as to be able to clamp pipe fittings with different diameters;
[0022] The other end of the support rod on the first circular plate 16 penetrates through the first circular plate 16 and extends outward to be connected to a motor 17. On the other side of the operating platform 1 on the left, a side plate 21 is connected. On the top surface of the side plate 21, a hydraulic cylinder 20 is provided. The output end of the hydraulic cylinder 20 is connected to the first circular plate 16. By driving the support rod thereon by the output end of the motor 17 to rotate, the rotation of the support rod drives the rotating plate 11 thereon to rotate. The rotation of the rotating plate 11 drives the bracket 12, the pipe fitting, and the other rotating plate 11 and the support rod thereon to rotate, realizing the 360-degree rotation of the pipe fitting. And by driving the first circular plate 16 and the two sliding plates 8 thereon along the guide rod 18 in the direction of the hydraulic cylinder 20 by the output end of the hydraulic cylinder 20, the movement of the first circular plate 16 drives the pipe fitting and the second circular plate 10 to move, so that the nozzle 25 can perform all-round spraying and washing on the outer surface of the pipe fitting.
[0023] The implementation principle of a surface pretreatment device for metal workpieces in an embodiment of this application is as follows: When in use, first rotate two rotary knobs 13. The rotation of the rotary knobs 13 drives the bidirectional threaded rod 15 to rotate. The rotation of the bidirectional threaded rod 15 drives two collars 6 and sliders 7 thereon to move relative to each other along the vertical direction of the chute 9. The relative movement of the two collars 6 drives the two clamping plates 14 to move relative to each other to clamp the pipe fitting. Then, the output end of the motor 17 drives the support rod thereon to rotate. The rotation of the support rod drives the rotating plate 11 thereon to rotate. The rotation of the rotating plate 11 drives the bracket 12, the pipe fitting, and the other rotating plate 11 and the support rod thereon to rotate, realizing 360-degree rotation of the pipe fitting. And the output end of the hydraulic cylinder 20 drives the first circular plate 16 and two sliding plates 8 thereon to move horizontally along the guide rod 18 towards the direction of the hydraulic cylinder 20. The movement of the first circular plate 16 drives the pipe fitting and the second circular plate 10 to move. At the same time, the water pipe is connected to an external water source through a water pump. The cleaning water is transported to the inside of the branch pipe 23 through the water inlet pipe and then sprayed out by the nozzle 25 to realize pre-cleaning of the outer surface of the pipe fitting inside the circular ring 26, facilitating subsequent operations on the pipe fitting. The sewage generated by the cleaning drops to the bottom of the water tank 3, and the sewage is diverted by the convex plate 27 and finally discharged through the sewage outlet 28.
[0024] Finally, several points should be noted: First, in the description of this application, it should be noted that unless otherwise specified and limited, the terms "installation", "connection", and "coupling" should be understood in a broad sense. It can be a mechanical connection or an electrical connection, or the internal communication of two components. It can be directly connected. "Upper", "lower", "left", "right", etc. are only used to represent relative position relationships. When the absolute position of the object being described changes, the relative position relationship may change;
[0025] Secondly: In the attached drawings of the disclosed embodiments of the present utility model, only the structures related to the disclosed embodiments are involved. Other structures can refer to the general design. Without conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;
[0026] Finally: The above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
[0027] The above are all the preferred embodiments of this application. It does not limit the protection scope of this application accordingly. Therefore, all equivalent changes made according to the structure, shape, and principle of this application shall be covered within the protection scope of this application.
Claims
1. A surface pretreatment device for metal workpieces, comprising an operating table (1), characterized in that: There are two operation tables (1). A connection frame (5) is provided between the two operation tables (1). A cleaning component is provided inside the connection frame (5). At opposite ends of the top surfaces of the two operation tables (1), two connecting plates (19) are provided respectively. Guide rods (18) are provided between the left and right connecting plates (19). A first circular plate (16) and a second circular plate (10) are provided between the two guide rods (18). Support rods are inserted through the first circular plate (16) and the second circular plate (10). Rotating plates (11) are provided at opposite ends of the support rods. Brackets (12) are provided on the opposite wall surfaces of the rotating plates (11). A bidirectional threaded rod (15) is inserted through the inside of the brackets (12). Collar rings (6) are sleeved on both ends of the bidirectional threaded rod (15). Clamping plates (14) and sliders (7) are symmetrically provided on the outer walls of the collar rings (6).
2. The surface pretreatment equipment for a metal workpiece according to claim 1, wherein: A chute (9) is provided through the outer wall of the bracket (12). The slider (7) is slidably connected to the chute (9). The top end of the bidirectional threaded rod (15) penetrates through the bracket (12) and extends upward to be connected with a turning knob (13).
3. The surface pretreatment equipment for a metal workpiece according to claim 1, characterized in that: The other end of the support rod on the first circular plate (16) penetrates through the first circular plate (16) and extends outward to be connected with a motor (17). A side plate (21) is connected to the other side of the operation table (1) on the left. A hydraulic cylinder (20) is provided on the top surface of the side plate (21). The output end of the hydraulic cylinder (20) is connected to the first circular plate (16).
4. A surface pretreatment device for metal workpieces according to claim 1, characterized in that: Two sliding plates (8) are symmetrically provided on the outer walls of the first circular plate (16) and the second circular plate (10). The two sliding plates (8) are respectively slidably connected to the two guide rods (18).
5. A surface pretreatment device for metal workpieces according to claim 1, characterized in that: The cleaning component includes a water tank (3) and a rectangular frame (2). The water tank (3) is provided on the bottom surface of the connection frame (5). The rectangular frame (2) is provided on the top surface of the connection frame (5). A convex plate (27) is provided inside the water tank (3). Drain ports (28) are provided through both sides of the water tank (3). The two drain ports (28) respectively correspond to the inclined lower ends at both ends of the convex plate (27).
6. The surface pretreatment equipment for a metal workpiece according to claim 5, wherein: Connection blocks (22) are provided on the inner walls of the four sides of the rectangular frame (2). A circular ring (26) is provided between the four connection blocks (22). A rectangular block (24) is provided on the inner wall of the circular ring (26). A branch pipe (23) is provided inside the rectangular block (24). One end of the branch pipe (23) penetrates through the rectangular block (24) and extends outward to be connected with a spray head (25). A water inlet pipe is provided on the outer wall of the rectangular block (24).