New energy automobile bottom guard plate welding tool

By introducing cylinder-driven fixtures and tilt-angle-designed protective structures into the welding tooling, the problem of labor-intensive and unreliable traditional clamping equipment is solved, and automated clamping and high-quality bottom guard processing are achieved.

CN223084096UActive Publication Date: 2025-07-11WUHU CHANGRUI AUTO PARTS
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Patent Information

Application Number
CN202422091352.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-28
Publication Date
2025-07-11
Estimated Expiration
2034-08-28

AI Technical Summary

Technical Problem

The existing welding tool clamping equipment requires manual drive screw structure for clamping, which is laborious and not firmly clamped, resulting in the bottom guard plate being easily bumpy during spot welding, affecting the processing quality and causing economic losses.

Method used

The fixing device is adopted, including the base, protective structure and auxiliary telescopic rod driven by the cylinder, which drives the protective structure to move through the cylinder, and uses the inclined angle design of the trapezoidal seat and the special-shaped slider to achieve automatic clamping and stable clamping, reducing the labor intensity of workers and preventing damage at the clamping site.

Benefits of technology

Automatic clamping is realized, which reduces the labor intensity of workers, ensures the processing quality of the bottom guard plate, avoids damage at the clamping site, improves processing accuracy and reduces economic losses.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223084096U_ABST
    Figure CN223084096U_ABST
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Abstract

The utility model discloses a new energy automobile bottom protection plate welding tool which comprises a fixing device, the fixing device comprises a base and two protection structures, the two protection structures are located above the base, each protection structure comprises a clamping plate and a protection plate, a trapezoidal block is welded to the middle of the right side of each protection plate, and a clamping groove is formed in the right side of each trapezoidal block. A long block is arranged on the right side wall in the clamping plate, special-shaped blocks are arranged at the positions, close to the upper edge and the lower edge, of the right side of the protection plate, special-shaped sliding blocks are arranged at the positions, close to the top end and the bottom end, in the long block, and the two special-shaped sliding blocks are located at the upper end and the lower end of a trapezoidal block. According to the bottom guard plate clamping device, a bottom guard plate can be conveniently clamped, the labor intensity of workers is reduced, the bottom guard plate can be further fixed, the clamping force on the bottom guard plate can be reduced, the clamping position of the bottom guard plate is prevented from being bumpy, the machining quality of the bottom guard plate is guaranteed, and economic losses are further prevented.
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Description

Technical Field

[0001] The utility model relates to the technical field of automobile part processing, in particular to a welding tooling for the bottom guard plate of a new energy vehicle. Background Technique

[0002] A new energy vehicle refers to an automobile that uses unconventional vehicle fuels as the power source, integrates advanced technologies in vehicle power control and drive, and forms an automobile with advanced technical principles, new technologies, and new structures. New energy vehicles include pure electric vehicles, range-extended electric vehicles, hybrid vehicles, fuel cell electric vehicles, hydrogen engine vehicles, etc. Among them, the bottom guard plate of a new energy vehicle is mainly installed at the bottom of the new energy vehicle and is mainly used to protect the engine and gearbox at the bottom of the new energy vehicle, actively resist collisions and obstacles on the road, and is an important protection device for new energy vehicles. Therefore, a welding tooling for the bottom guard plate of a new energy vehicle is proposed.

[0003] In the prior art, such as the "welding tooling for the bottom guard plate of an I-beam type automobile girder" with the Chinese patent number: CN210306448U, it includes a base, a first pin shaft and a second pin shaft; slide rails are arranged in parallel at the front end and the rear end of the top plane of the base; a fixed pedestal is vertically and upwardly fixedly installed at the right edge of the base, and the left end of the base is slidably connected with a fixed pedestal. In the utility model, since a concave claw is fixedly installed at the end of the connecting arm, and the left side wall of the groove of the claw is flush with the outer wall of the inner push plate, the claw and the inner push plate can cooperate to clamp one end of the I-beam. And a tension lock rod is vertically screwed through the middle part of the outer wall of the middle connecting plate through a bearing ring. The middle part of the tension lock rod passes through the connecting frame, and a pull ring is arranged at the end of the tension lock rod. By rotating the tension lock rod, the middle connecting plate can be driven to move leftward, so that the claw moves downward and cooperates with the inner push plate to bite the I-beam.

[0004] In the existing welding tooling, during the spot welding process, a clamping device is usually used. The traditional clamping device is a manually driven lead screw structure for clamping, which is very laborious, requires multi-point fixation, and the clamping is not firm. Moreover, during the spot welding process, due to the large force at the clamping end, pits and unevenness are likely to occur at the clamping part of the bottom guard plate, which further affects the processing quality of the bottom guard plate and causes economic losses. Content of the Utility Model

[0005] The purpose of the present utility model is to provide a welding tooling for the bottom guard plate of a new energy vehicle, so as to solve the problems in the above-mentioned background technology. In the process of spot welding, clamping equipment is usually used. The traditional clamping equipment is a manually driven lead screw structure for clamping, which is very laborious, requires multi-point fixation, and the clamping is not firm. Moreover, in the process of spot welding, due to the large force at the clamping end, the clamping part of the bottom guard plate is prone to be pitted, which affects the processing quality of the bottom guard plate and causes economic losses.

[0006] To achieve the above purpose, the present utility model provides the following technical solutions: A welding tooling for the bottom guard plate of a new energy vehicle, including a fixing device. The fixing device includes a base and a protection structure. Two groups of the protection structures are located above the base. The protection structure includes a clamping plate and a protection plate. A trapezoidal block is welded at the middle position on the right side of the protection plate. A long block is arranged on the inner right side wall of the clamping plate. Special-shaped blocks are arranged at the upper and lower edge positions near the right side of the protection plate. Special-shaped sliders are arranged at the upper and lower ends near the top and bottom of the long block. The two groups of special-shaped sliders are located at the upper and lower ends of the trapezoidal block.

[0007] Preferably, the fixing device further includes a fixed seat and an auxiliary telescopic rod. Support seats are arranged at the left and right edge positions on the upper end of the base. One end of the fixed seat is provided with a cylinder. One end of the four groups of auxiliary telescopic rods is fixed to one end of the fixed seat. One end of the cylinder is fixed to one end of the clamping plate.

[0008] Preferably, long grooves are respectively formed through the front and rear ends of the long block. The inclination angles of the upper and lower ends of the trapezoidal block are the same as the inclination angles of one ends of the two groups of special-shaped sliders. The inclination angles of one ends of the two groups of special-shaped blocks are the same as the inclination angles of the other ends of the two groups of special-shaped sliders.

[0009] Preferably, the other ends of the four groups of auxiliary telescopic rods are fixed to one end of the clamping plate. The lower end of the fixed seat is fixed to the upper end of the support seat.

[0010] Preferably, cylinders are welded at the front and rear ends of the special-shaped slider. The four cylinders are respectively movably installed inside the two long grooves.

[0011] Preferably, a triangular inclined seat is arranged on the right side of the support seat. The lower ends of the two groups of triangular inclined seats are fixed to the upper end of the base.

[0012] Compared with the prior art, the beneficial effects of the present utility model are:

[0013] 1. In the present utility model, by providing a fixing device, starting two sets of cylinders causes them to drive the protection structure to move respectively. When the protection structure moves, it drives four sets of auxiliary telescopic rods to move accordingly, thereby being able to clamp the bottom protection plate, facilitating the clamping of the bottom protection plate and reducing the labor intensity of workers.

[0014] 2. In the present utility model, by providing a protection structure, during the clamping process, the two protection plates are subjected to the pressure conducted by the bottom protection plate. The bottom protection plate pushes the inside of the trapezoidal seat-shaped long block. Since the inclination angles of the upper and lower ends of the trapezoidal seat are the same as those of one end of the two special-shaped sliders, when the trapezoidal seat moves to the right, it pushes the two special-shaped sliders to move. And because the inclination angles of the other ends of the special-shaped sliders are the same as those of one end of the special-shaped block, and during the movement of the special-shaped sliders, they push the special-shaped block to move to the left. Then the two special-shaped blocks push the protection plates to move outward, thereby being able to further fix the bottom protection plate and being able to reduce the clamping force on the bottom protection plate, preventing the clamped part of the bottom protection plate from being pitted, ensuring the processing quality of the bottom protection plate, and thus preventing economic losses. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is a three-dimensional view of a welding tool for the bottom protection plate of a new energy vehicle according to the present utility model;

[0016] Figure 2 is a semi-sectional view of the protection structure of a welding tool for the bottom protection plate of a new energy vehicle according to the present utility model;

[0017] Figure 3 is a three-dimensional view of the protection structure and the fixing seat of a welding tool for the bottom protection plate of a new energy vehicle according to the present utility model;

[0018] Figure 4 is a top view of a welding tool for the bottom protection plate of a new energy vehicle according to the present utility model.

[0019] In the figure:

[0020] 1. Fixing device; 11. Base; 12. Protection structure; 13. Support seat; 14. Fixing seat; 15. Cylinder; 16. Auxiliary telescopic rod; 17. Triangular inclined seat; 121. Clamping plate; 122. Protection plate; 123. Trapezoidal block; 124. Long block; 125. Special-shaped block; 126. Special-shaped slider; 127. Long groove; 128. Cylinder. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0021] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0022] Refer to Figures 1-4 As shown: A welding tooling for the bottom guard plate of a new energy vehicle includes a fixing device 1. The fixing device 1 includes a base 11 and a protection structure 12. Two groups of protection structures 12 are located above the base 11.

[0023] The specific settings and functions of its fixing device 1 and protection structure 12 will be specifically described below.

[0024] As Figure 1 、 Figure 2 and Figure 4 As shown, the fixing device 1 further includes a fixing seat 14 and an auxiliary telescopic rod 16. Support seats 13 are arranged at the upper ends of the left and right edge positions of the base 11. One end of the fixing seat 14 is provided with a cylinder 15. One ends of four groups of auxiliary telescopic rods 16 are fixed to one end of the fixing seat 14. One end of the cylinder 15 is fixed to one end of the clamping plate 121. The other ends of the four groups of auxiliary telescopic rods 16 are fixed to one end of the clamping plate 121. The lower end of the fixing seat 14 is fixed to the upper end of the support seat 13. A triangular inclined seat 17 is arranged on the right side of the support seat 13. The lower ends of the two groups of triangular inclined seats 17 are both fixed to the upper end of the base 11.

[0025] The overall effect achieved by the entire fixing device 1 is that by setting the fixing device 1, by starting the two cylinders 15, they respectively drive the protection structure 12 to move. When the protection structure 12 moves, it will drive the four groups of auxiliary telescopic rods 16 to move accordingly, so as to be able to clamp the bottom guard plate, thus facilitating the clamping of the bottom guard plate, reducing the labor intensity of workers, and through the four groups of auxiliary telescopic rods 16 provided, when the clamping plate 121 moves, it can play a stabilizing role on the clamping plate 121, preventing the clamping plate 121 from shaking during the movement process.

[0026] As Figure 2As shown in the figure, the protection structure 12 includes a clamping plate 121 and a protection plate 122. A trapezoidal block 123 is welded at the middle position on the right side of the protection plate 122. A long block 124 is arranged on the inner right side wall of the clamping plate 121. Special-shaped blocks 125 are arranged near the upper and lower edges on the right side of the protection plate 122. Special-shaped sliding blocks 126 are arranged near the top and bottom positions inside the long block 124. The two groups of special-shaped sliding blocks 126 are located at the upper and lower ends of the trapezoidal block 123. Long grooves 127 are formed through the front and rear ends of the long block 124. The inclination angles of the upper and lower ends of the trapezoidal block 123 are the same as the inclination angles of one end of the two groups of special-shaped sliding blocks 126. The inclination angles of one end of the two groups of special-shaped blocks 125 are the same as the inclination angles of the other end of the two groups of special-shaped sliding blocks 126. Cylinders 128 are welded at the front and rear ends of the special-shaped sliding blocks 126. The four groups of cylinders 128 are respectively movably installed inside the two long grooves 127.

[0027] The effect achieved by the entire protection structure 12 is that by setting the protection structure 12, during the clamping process, the two protection plates 122 will receive the pressure conducted by the bottom protection plate, and the bottom protection plate will push the trapezoidal seat-shaped long block 124 to move inside. Since the inclination angles of the upper and lower ends of the trapezoidal seat are the same as the inclination angles of one end of the two groups of special-shaped sliding blocks 126, when the trapezoidal seat moves to the right, it will push the two groups of special-shaped sliding blocks 126 to move. And because the inclination angle of the other end of the special-shaped sliding block 126 is the same as the inclination angle of one end of the special-shaped block 125, and during the movement of the special-shaped sliding block 126, it will push the special-shaped block 125 to move to the left. Then the two groups of special-shaped blocks 125 will push the protection plate 122 to move outward, so as to further fix the bottom protection plate and reduce the clamping force on the bottom protection plate, prevent the clamped part of the bottom protection plate from being pitted, ensure the processing quality of the bottom protection plate, and thus prevent economic losses.

[0028] Working principle of the utility model: When in use, first, move the bottom guard plate above the base 11, and then start the two groups of cylinders 15 to drive the protection structure 12 to move respectively. When the protection structure 12 moves, it will drive the four groups of auxiliary telescopic rods 16 to move accordingly, so as to clamp the bottom guard plate, which is convenient for clamping the bottom guard plate, reduces the labor intensity of workers, and through the four groups of auxiliary telescopic rods 16 provided, when the clamping plate 121 moves, it can play a stabilizing role on the clamping plate 121 to prevent the clamping plate 121 from shaking during the moving process. Finally, during the clamping process, the two protection plates 122 will receive the pressure conducted by the bottom guard plate, and the bottom guard plate will push the inside of the trapezoidal seat-shaped long block 124 to move. Since the inclination angles of the upper and lower ends of the trapezoidal seat are the same as those of one end of the two special-shaped sliders 126, when the trapezoidal seat moves to the right, it will push the two special-shaped sliders 126 to move. And because the inclination angles of the other end of the special-shaped slider 126 and one end of the special-shaped block 125 are the same, and during the movement of the special-shaped slider 126, it will push the special-shaped block 125 to move to the left. Then the two special-shaped blocks 125 will push the protection plate 122 to move outward, so as to further fix the bottom guard plate and reduce the clamping force on the bottom guard plate, prevent the clamped part of the bottom guard plate from being pitted, ensure the processing quality of the bottom guard plate, and thus prevent economic losses.

[0029] Although the present utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included in the protection scope of the present utility model.

Claims

1. A welding tooling for the bottom guard plate of a new energy vehicle, including a fixing device (1), characterized in that: The fixing device (1) includes a base (11) and a protective structure (12). Two sets of the protective structures (12) are located above the base (11). The protective structure (12) includes a clamping plate (121) and a protective plate (122). A trapezoidal block (123) is welded at the middle position on the right side of the protective plate (122). A long block (124) is arranged on the inner right side wall of the clamping plate (121). Special-shaped blocks (125) are arranged near the upper and lower edges on the right side of the protective plate (122). Special-shaped sliding blocks (126) are arranged near the top and bottom positions inside the long block (124). The two sets of special-shaped sliding blocks (126) are located at the upper and lower ends of the trapezoidal block (123).

2. The welding tooling for the bottom guard plate of a new energy vehicle according to claim 1, characterized in that: The fixing device (1) further includes a fixed seat (14) and an auxiliary telescopic rod (16). Support seats (13) are arranged at the left and right edge positions at the upper end of the base (11). One end of the fixed seat (14) is provided with a cylinder (15). One ends of the four sets of auxiliary telescopic rods (16) are fixed to one end of the fixed seat (14). One end of the cylinder (15) is fixed to one end of the clamping plate (121).

3. The welding tooling for the bottom guard plate of the new energy vehicle according to claim 1, wherein: Long grooves (127) are respectively formed through the front and rear ends of the long block (124). The inclination angles at the upper and lower ends of the trapezoidal block (123) are the same as the inclination angles at one end of the two sets of special-shaped sliding blocks (126). The inclination angles at one end of the two sets of special-shaped blocks (125) are the same as the inclination angles at the other end of the two sets of special-shaped sliding blocks (126).

4. The welding tooling for the bottom guard plate of the new energy vehicle according to claim 2, wherein: The other ends of the four sets of auxiliary telescopic rods (16) are fixed to one end of the clamping plate (121). The lower end of the fixed seat (14) is fixed to the upper end of the support seat (13).

5. The welding tooling for the bottom guard plate of a new energy vehicle according to claim 1, wherein: Cylinders (128) are welded to the front and rear ends of the special-shaped sliding block (126). The four sets of cylinders (128) are respectively movably installed inside the two long grooves (127).

6. The welding tooling for the bottom guard plate of a new energy vehicle according to claim 4, characterized in that: A triangular inclined seat (17) is arranged on the right side of the support seat (13). The lower ends of the two sets of triangular inclined seats (17) are fixed to the upper end of the base (11).

Citation Information

Patent Citations

  • Welding tool for I-shaped steel type automobile frame bottom protection plate

    CN210306448U