Universal welding tool for silencer straight pipes

By designing a universal welding tool for muffler straight pipes and using the combined structure of ply plates and handles, the problem that existing welded tooling cannot adapt to mufflers of different sizes is solved, and the stable clamping of mufflers of different heights is achieved, and processing applicability is improved.

CN223084097UActive Publication Date: 2025-07-11CHONGQING LIHE AUTO PARTS CO LTD
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Patent Information

Application Number
CN202422093592.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-28
Publication Date
2025-07-11
Estimated Expiration
2034-08-28

AI Technical Summary

Technical Problem

Existing welding tools cannot effectively clamp mufflers of different sizes, especially mufflers with heights higher than a certain size, resulting in limited use.

Method used

A universal welding tool for muffler straight tubes is designed. Through a combined structure of ply plate, fixing plate, handle and connecting shaft, the height of the ply plate is adjusted to adapt to mufflers of different heights and achieve stable clamping.

Benefits of technology

It realizes stable clamping of mufflers of different heights, expands the scope of application of tooling, and improves processing flexibility and efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of silencer straight pipes, in particular to a silencer straight pipe universal welding tool which comprises a base, the upper end of the base is fixedly connected with a working table, the upper end of the working table is fixedly connected with a fixing plate, the rear side of the upper end of the working table is fixedly connected with a supporting frame, and the supporting frame is fixedly connected with a welding rod. A mounting plate is fixedly connected to the front side of the upper end of the supporting frame, a mounting frame is fixedly connected to the front end of the mounting plate, a limiting block is arranged on the upper side of the front end of the mounting frame, a lifting handle is rotationally connected to the front end of the outer side of the limiting block, and connecting frames are arranged at the middle ends of the left side and the right side of the lifting handle; through the arrangement of the clamping plate, the fixing plate, the lifting handle and the connecting shaft, the height of the clamping plate can be changed by pressing down and pushing up the lifting handle in the using process, so that square silencers with different heights can be conveniently fixed in the workbench through the equipment, and subsequent machining of the silencers is facilitated; when the tool is used, the clamping of the silencers with different heights is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of straight pipes of mufflers, in particular to a universal welding tooling for straight pipes of mufflers. Background Technique

[0002] An automobile muffler is mainly used to reduce the noise generated when the engine of a motor vehicle works. The principle is that the automobile exhaust pipe is composed of two pipes with different lengths. These two pipes are first separated and then converged. Since the difference in the lengths of these two pipes is equal to half of the wavelength of the sound wave emitted by the automobile, when the two sound waves are superimposed, interference occurs and they cancel each other out, weakening the sound intensity and reducing the sound transmitted, thereby achieving the effect of silencing.

[0003] A welding tooling is a set of flexible welding fixtures for fixing, clamping, and positioning, mainly used for welding various weldable materials, welding of large, medium, and small-sized materials, and small and medium batch production. Three-dimensional flexible welding tooling is widely applicable to steel structures, manufacturing of various vehicle bodies, rail transit welding, etc., as well as welding and inspection systems.

[0004] When a muffler needs to be installed on a square pipe, a welding tooling is required to fix and clamp the square pipe. When clamping square pipes of different sizes, some toolings can only be used to clamp mufflers of one model height. This method causes that when people encounter mufflers with a height higher than the original size in daily life, they cannot be used, affecting the use. Content of the Utility Model

[0005] The purpose of the utility model is to solve the disadvantages existing in the prior art, and a universal welding tooling for straight pipes of mufflers is proposed.

[0006] To achieve the above purpose, the utility model adopts the following technical scheme: It includes a base, the upper end of the base is fixedly connected with a workbench, the upper end of the workbench is fixedly connected with a fixing plate, the rear side of the upper end of the workbench is fixedly connected with a support frame, the front side of the upper end of the support frame is fixedly connected with an installation plate, the front end of the installation plate is fixedly connected with an installation frame, a limiting block is arranged on the upper front side of the front end of the installation frame, a handle is rotatably connected to the outer front side of the limiting block, connecting frames are arranged at the middle positions on the left and right sides of the handle, connecting shafts are embedded in the upper and lower ends on the right side of the connecting frame and the upper side of the right end of the handle, a fixing column is arranged on the outer side of the connecting shaft located at the upper end of the connecting frame, a support shaft is fixedly connected to the lower outer side of the fixing column, an installation ring is fixedly connected to the lower outer side of the support shaft, a fixing ring is fixedly connected to the lower end of the installation ring, a support rod is fixedly connected to the lower end of the fixing ring, connecting columns are fixedly connected to the front and rear sides of the lower end of the support rod, and clamping plates are fixedly connected to the lower ends of the connecting columns.

[0007] Preferably, a sealing ring is closely attached to the outside of the support shaft, and the outside of the sealing ring is located at the upper end inside the mounting ring. The sealing ring is made of a silicone material plate.

[0008] As a further improvement of the above technical solution: improve the sealing effect between the support shaft and the sealing ring to prevent dust from entering through the upper gap.

[0009] Preferably, a connecting block is fixedly connected to the rear end of the limiting block, and the connecting block is fixedly connected to the front end of the mounting bracket.

[0010] As a further improvement of the above technical solution: fix the limiting block at the front end of the mounting bracket through the connecting block to limit the uppermost end of the handle.

[0011] Preferably, the connecting shaft at the upper end passes through the handle and the connecting block, and the connecting shaft at the upper end is rotatably connected to the handle and the connecting block.

[0012] As a further improvement of the above technical solution: limit the position of the handle at the upper end through the connecting shaft. When people manually lift the handle upward, the handle rotates around the connecting shaft at the uppermost end and the limiting block as the center.

[0013] Preferably, the connecting shaft in the middle passes through the mounting bracket, the handle and the fixed column, and the connecting shaft in the middle is rotatably connected to the handle, and the connecting shaft in the middle is fixedly connected to the mounting bracket and the fixed column.

[0014] As a further improvement of the above technical solution: connect the mounting bracket and the fixed column through the connecting shaft at the lower end. When the handle is pushed upward, it will drive the fixed column to move upward.

[0015] Preferably, the upper end of the handle is arranged in an L-shaped clamping plate shape, and the upper end of the handle is located outside the fixed column and at one end where two mounting brackets are adjacent. The handle is slidably connected to the two mounting brackets.

[0016] As a further improvement of the above technical solution: this shape is convenient for lifting the fixed column upward when the handle is lifted during use.

[0017] The utility model has the following beneficial effects:

[0018] Compared with the prior art, for this universal welding tooling for the straight pipe of the muffler, by setting the clamping plate, the fixing plate, the handle and the connecting shaft, during use, the height of the clamping plate can be changed by pressing down and pushing up the handle, so as to fix mufflers with different heights in a square shape on the workbench through this device, facilitating subsequent processing, and improving the clamping of mufflers with different heights when using this tooling. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 Schematic diagram of the overall structure of the present utility model;

[0020] Figure 2 For the present utility model Figure 1 Schematic diagram of the structure at the local installation explosion site;

[0021] Figure 3 For the present utility model Figure 2 Schematic diagram of the structure at position A.

[0022] Legend:

[0023] 1. Base; 2. Workbench; 3. Fixed plate; 4. Support frame; 5. Mounting plate; 6. Mounting frame; 7. Connecting block; 8. Limiting block; 9. Handle; 10. Connecting frame; 11. Connecting shaft; 12. Fixed column; 13. Support shaft; 14. Mounting ring; 15. Fixed ring; 16. Support rod; 17. Connecting column; 18. Clamping plate; 19. Sealing ring. Specific implementation mode

[0024] Referring to Figures 1-3 , a universal welding tooling for the straight pipe of a muffler provided by the present utility model: including a base 1, the upper end of the base 1 is fixedly connected with a workbench 2, the upper end of the workbench 2 is fixedly connected with a fixed plate 3, the rear side of the upper end of the workbench 2 is fixedly connected with a support frame 4, the front side of the upper end of the support frame 4 is fixedly connected with a mounting plate 5, the front end of the mounting plate 5 is fixedly connected with a mounting frame 6, a limiting block 8 is arranged on the upper front side of the front end of the mounting frame 6, the outer front end of the limiting block 8 is rotatably connected with a handle 9, connecting frames 10 are arranged at the middle positions on the left and right sides of the handle 9, connecting shafts 11 are embedded in the upper and lower ends on the right side of the connecting frame 10 and the upper side of the right end of the handle 9, a fixed column 12 is arranged on the outer side of the connecting shaft 11 located at the upper end of the connecting frame 10, a support shaft 13 is fixedly connected to the lower outer side of the fixed column 12, a mounting ring 14 is fixedly connected to the lower outer side of the support shaft 13, a fixed ring 15 is fixedly connected to the lower end of the mounting ring 14, a support rod 16 is fixedly connected to the lower end of the fixed ring 15, connecting columns 17 are fixedly connected to the front and rear sides of the lower end of the support rod 16, and a clamping plate 18 is fixedly connected to the lower end of the connecting column 17.

[0025] As a further implementation of the above technical solution: a sealing ring 19 is closely attached to the outer side of the support shaft 13, and the outer side of the sealing ring 19 is located at the upper inner side of the mounting ring 14. The sealing ring 19 is composed of a silica gel material plate, which improves the sealing effect between the support shaft 13 and the sealing ring 19 and avoids the appearance of dust in the upper gap.

[0026] As a further implementation of the above technical solution: A connecting block 7 is fixedly connected to the rear end of the limiting block 8, and the connecting block 7 is fixedly connected to the front end of the mounting bracket 6. The limiting block 8 is fixed to the front end of the mounting bracket 6 through the connecting block 7 to limit the uppermost end of the handle 9.

[0027] As a further implementation of the above technical solution: The connecting shaft 11 at the upper end passes through the handle 9 and the connecting block 7, and the connecting shaft 11 at the upper end is rotatably connected to the handle 9 and the connecting block 7. The position of the handle 9 at the upper end is limited by the connecting shaft 11. When people manually lift the handle 9 upward, the handle 9 rotates with the connecting shaft 11 at the uppermost end and the limiting block 8 as the center.

[0028] As a further implementation of the above technical solution: The connecting shaft 11 in the middle passes through the mounting bracket 6, the handle 9 and the fixed column 12, and the connecting shaft 11 in the middle is rotatably connected to the handle 9. The connecting part in the middle is fixedly connected to the mounting bracket 6 and the fixed column 12. The mounting bracket 6 and the fixed column 12 are connected to each other through the connecting shaft 11 at the lower end. When the handle 9 is pushed upward, the fixed column 12 will be driven to move upward.

[0029] As a further implementation of the above technical solution: The upper end of the handle 9 is arranged in the shape of an L-shaped clamping plate 18, and the upper end of the handle 9 is located outside the fixed column 12 and at one end adjacent to the two mounting brackets 6. The handle 9 is slidably connected to the two mounting brackets 6. This shape facilitates the handle 9 to lift the fixed column 12 upward when the handle 9 is lifted upward during use.

[0030] Working principle:

[0031] When using the present utility model, connect the device power supply to an external power supply, and then place the square straight muffler in the fixing plate 3 on the workbench 2 manually or with external tools. At this time, the lower end of the handle 9 can be held by hand and pressed downward. At this time, the connecting shaft 11 in the handle 9 rotates with the limiting block 8 at the front end of the connecting block 7 as the center. At this time, the handle of the handle 9 is downward, and the connecting shaft 11 at the middle position will drive the fixed column 12 in the connecting frame 10 to be pushed downward at the same time. The position of the L-shaped corner at the upper end of the handle 9 can be fixed to the fixed column 12 through the connecting shaft 11, driving the fixed column 12 to be pushed downward. The fixed column 12 drives the support shaft 13, the mounting ring 14, the fixing ring 15, as well as the support rod 16 and the connecting column 17 to drive the overtime to move downward in the support frame 4 until the lower ends of the support rod 16 and the connecting column 17 are fixedly connected to the overtime and contact the upper end of the muffler, and it can be fixed on the workbench 2 for subsequent processing.

[0032] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A universal welding tooling for the straight pipe of a muffler, comprising a base (1), characterized in that: The upper end of the base (1) is fixedly connected with a workbench (2), the upper end of the workbench (2) is fixedly connected with a fixing plate (3), the rear side of the upper end of the workbench (2) is fixedly connected with a support frame (4), the front side of the upper end of the support frame (4) is fixedly connected with a mounting plate (5), the front end of the mounting plate (5) is fixedly connected with a mounting frame (6), a limiting block (8) is arranged on the upper side of the front end of the mounting frame (6), a handle (9) is rotatably connected to the outer front end of the limiting block (8), connecting frames (10) are arranged at the middle positions on the left and right sides of the handle (9), connecting shafts (11) are embedded in the upper and lower ends on the right side of the connecting frame (10) and the upper side of the right end of the handle (9), a fixing column (12) is arranged outside the connecting shaft (11) at the upper end of the connecting frame (10), a support shaft (13) is fixedly connected to the lower end of the outer side of the fixing column (12), a mounting ring (14) is fixedly connected to the lower end of the outer side of the support shaft (13), a fixing ring (15) is fixedly connected to the lower end of the mounting ring (14), a support rod (16) is fixedly connected to the lower end of the fixing ring (15), connecting columns (17) are fixedly connected to the front and rear sides of the lower end of the support rod (16), and clamping plates (18) are fixedly connected to the lower ends of the connecting columns (17).

2. The universal welding tooling for the straight pipe of a muffler according to claim 1, characterized in that: A sealing ring (19) is closely attached to the outer side of the support shaft (13), and the outer side of the sealing ring (19) is located at the upper end inside the mounting ring (14). The sealing ring (19) is composed of a silica gel material plate.

3. A general welding tooling for the straight pipe of a muffler according to claim 1, characterized in that: A connecting block (7) is fixedly connected to the rear end of the limiting block (8), and the connecting block (7) is fixedly connected to the front end of the mounting frame (6).

4. A universal welding tooling for the straight pipe of a muffler according to claim 1, characterized in that: The connecting shaft (11) at the upper end penetrates through the handle (9) and the connecting block (7), and the connecting shaft (11) at the upper end is rotatably connected to the handle (9) and the connecting block (7).

5. The universal welding tooling for the straight pipe of a muffler according to claim 1, characterized in that: The connecting shaft (11) in the middle penetrates through the mounting frame (6), the handle (9) and the fixing column (12), and the connecting shaft (11) in the middle is rotatably connected to the handle (9). The connecting shaft (11) in the middle is fixedly connected to the mounting frame (6) and the fixing column (12).

6. The general welding tooling for the straight pipe of a muffler according to claim 1, characterized in that: The upper end of the handle (9) is arranged in the shape of an L-shaped clamping plate (18), and the upper end of the handle (9) is located outside the fixing column (12) and at one end adjacent to the two mounting frames (6). The handle (9) is slidably connected to the two mounting frames (6).