Single prop sealing surface coating device
By designing a single-body pillar sealing cover device, using hydraulic cylinder positioning and mold alignment of the stainless steel sleeve, the problem of rust and falling off of the plating layer in the coal mine is solved, coaxial alignment and multi-spec adaptation are achieved, and the service life of the pillar is extended.
Patent Information
- Application Number
- CN202422288261.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-19
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-09-19
AI Technical Summary
When existing single hydraulic pillars are used underground in coal mines, the coating is prone to rust and fall off, resulting in premature failure and leakage of sealed parts. It is difficult for existing cladding devices to achieve coaxial alignment of stainless steel sleeves and are suitable for various specifications of pillars.
A single-body pillar sealing cover device is designed, including a pressing mechanism, a guide mechanism and a covering mechanism, which uses hydraulic cylinder positioning and mold alignment to the stainless steel sleeve, and combines the adjustment support and the conveying mechanism to adapt to the support of different specifications.
The coaxial alignment of the stainless steel sleeve and the single pillar is achieved, which improves the sealing effect, and can adapt to the cladding operation of various specifications of pillars, extending the service life of the pillars.
Smart Images

Figure CN223084171U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of single prop manufacturing, and particularly relates to a single prop sealing surface coating device. Background Art
[0002] The plunger suspension type single hydraulic prop has been widely used in underground coal mines because of its advantages such as the plunger type sealing principle, large stroke and high strength. Since the surface of the moving column of the single hydraulic prop is chemically nickel-plated or chromium-plated, the coating on the surface of the moving column is corroded and peeled off due to the handling, dropping and bumping during the use of the single hydraulic prop. And the acidic and corrosive environment in underground coal mines is likely to cause the premature failure and leakage of the sealing part, resulting in a greatly shortened service life of the single hydraulic prop, a relatively high repair rate, and an increase in the cost of users.
[0003] In view of the above problems, in the prior art, a stainless steel sleeve with very good corrosion resistance and high hardness is coated on the surface of the moving column body. Since stainless steel has strong corrosion resistance, coating the stainless steel sleeve on the surface of the moving column will greatly enhance the corrosion resistance of the prop and improve the service life of the prop.
[0004] When coating the stainless steel sleeve on the single prop, a relatively large pressure is required for pressing in. At the same time, it is not easy to align coaxially during pressing in, and problems such as non-coincidence of the axis are likely to occur. And the existing coating device cannot be applied to the sealing operations of single props of various specifications. Summary of the Invention
[0005] The technical problem to be solved by the utility model is to provide a single prop sealing surface coating device, which is convenient for coaxially aligning the stainless steel sleeve with the single prop and can be applied to the sealing operations of single props of different specifications.
[0006] The utility model provides a single prop sealing surface coating device, which comprises a pressing mechanism, a guiding mechanism and a coating mechanism, wherein:
[0007] The pressing mechanism comprises a pressing base. One side of the pressing base is provided with a hydraulic cylinder. The end of the hydraulic cylinder is provided with a positioning seat. One side of the positioning seat is provided with a positioning column, and a group of mounting plates are horizontally arranged on the other side thereof. The end of the hydraulic cylinder is connected between the two mounting plates;
[0008] The guiding mechanism comprises a guiding base. The upper side of the guiding base is arranged below the hydraulic cylinder and connected to the side wall of the pressing base. The guiding base is provided with a guiding groove. A guide rail is arranged in the guiding groove. A guide block is movably fitted on the guide rail. The positioning seat is mounted on the guide block. One end of the upper side of the guiding base is provided with an adjusting support seat;
[0009] The coating mechanism includes a coating bracket vertically arranged at one end of the guiding base. Side brackets are respectively arranged on both sides of the coating bracket, a cross bracket is horizontally arranged between the side brackets, a mold mounting hole is arranged on the coating bracket, and a mold is detachably assembled in the mold mounting hole.
[0010] Preferably, the positioning seat includes a horizontal plate and a vertical plate connected thereto. The horizontal plate is installed on the guiding block through bolts, and the mounting plate and the positioning column are respectively arranged on both sides of the vertical plate.
[0011] Preferably, the mounting plate and the hydraulic cylinder are connected by fastening bolts.
[0012] Preferably, the adjusting support seat includes a fixed support. A group of inverted V-shaped adjusting supports are arranged on the fixed support. One side of the adjusting support is connected to a positioning plate. A strip-shaped hole is arranged on the positioning plate, and a positioning bolt passes through the strip-shaped hole to connect the positioning plate and the fixed support.
[0013] Preferably, a slide rail is arranged on the fixed support, and the adjusting support is assembled on the slide rail.
[0014] Preferably, a group of limiting plates are arranged on the guiding base, and the adjusting support seat is arranged between the two limiting plates.
[0015] Preferably, a conveying mechanism is further included. The conveying mechanism includes a conveying bracket. A plurality of legs are adjustably arranged on the lower side of the conveying bracket. A plurality of conveying shafts are arranged on the conveying bracket, and conveying wheels are arranged on the conveying shafts.
[0016] Preferably, a support column is arranged below the conveying bracket. A groove is arranged on the support column. An adjusting screw rod is threadedly assembled on the upper side of the leg, and the upper end of the adjusting screw rod is arranged in the groove.
[0017] Preferably, a rotating handle is arranged on one side of the adjusting screw rod.
[0018] The working principle of the present utility model: For the single prop seal breading device of the present utility model, during use, the stainless steel sleeve is assembled in a mold matching its outer diameter and placed in the mold mounting hole 34 on the coating bracket. Then, one end of the single prop is positioned by the positioning column, and the other end is aligned with the stainless steel sleeve. The hydraulic cylinder is started, and the single prop is pressed into the stainless steel sleeve through the pressure of the hydraulic cylinder to complete the coating. Finally, the coated single prop is conveyed out of the device by the conveying mechanism. The adjusting support can assist in supporting the single prop, and the conveying mechanism can assist in supporting the stainless steel sleeve. In order to adapt to single props of various specifications, the distance between the two adjusting supports can be adjusted to support single props of different diameters, and the height of the conveying bracket can be adjusted by rotating the rotating handle to rotate the adjusting screw rod to support stainless steel sleeves of different diameters.
[0019] Advantages of the present utility model: For the single prop sealing bread covering device of the present utility model, the positioning column of the pressing mechanism is used to position the single prop, and at the same time, the die is arranged in the die mounting hole to position the stainless steel sleeve, facilitating the coaxial alignment of the stainless steel sleeve and the single prop. Moreover, it can be adjusted by adjusting the adjusting support and the conveying mechanism to be applicable to the sealing operation of single props of different specifications. Description of the Drawings
[0020] Figure 1 It is a schematic structural diagram of the single prop sealing bread covering device of the present utility model;
[0021] Figure 2 is Figure 1 a schematic structural diagram of the pressing mechanism and the guiding mechanism in
[0022] Figure 3 is Figure 1 a schematic structural diagram of the covering mechanism and the conveying mechanism in
[0023] Figure 4 is Figure 2 a schematic structural diagram of the adjusting support base in
[0024] In the figure: pressing mechanism 1, pressing base 11, hydraulic cylinder 12, positioning seat 13, cross plate 131, vertical plate 132, positioning column 14, mounting plate 15, fastening bolt 16; guiding mechanism 2, guiding base 21, guiding groove 22, guide rail 23, guiding block 24, adjusting support 25, fixed support 251, adjusting support 252, positioning plate 253, strip hole 254, positioning bolt 255, slide rail 256, limiting plate 26; covering mechanism 3, covering bracket 31, side frame 32, cross frame 33, die mounting hole 34, die 35; conveying mechanism 4, conveying bracket 41, leg 42, conveying shaft 43, conveying wheel 44, prop 45, adjusting screw 46, rotating handle 47. Detailed Embodiment
[0025] In order to make the technical solution of the present utility model easier to understand, the technical solution of the present utility model will be clearly and completely described by way of specific embodiments in conjunction with the accompanying drawings.
[0026] Embodiment 1:
[0027] As Figures 1 to 4 shown, a single prop sealing bread covering device of this embodiment includes a pressing mechanism 1, a guiding mechanism 2 and a covering mechanism 3, wherein:
[0028] The pressing mechanism 1 includes a pressing base 11. One side of the pressing base 11 is provided with a hydraulic cylinder 12. The end of the hydraulic cylinder 12 is installed with a positioning seat 13. One side of the positioning seat 13 is provided with a positioning column 14, and a group of mounting plates 15 are horizontally arranged on the other side. The end of the hydraulic cylinder 12 is connected between the two mounting plates 15;
[0029] The guiding mechanism 2 includes a guiding base 21. The upper side of the guiding base 21 is arranged below the hydraulic cylinder 12 and connected to the side wall of the pressing base 11. The guiding base 21 is provided with a guiding groove 22. A guide rail 23 is arranged in the guiding groove 22. A guide block 24 is movably fitted on the guide rail 23. The positioning seat 13 is installed on the guide block 24. One end of the upper side of the guiding base 21 is provided with an adjusting support seat 25;
[0030] The covering mechanism 3 includes a covering bracket 31 vertically arranged at one end of the guiding base 21. Side frames 32 are respectively arranged on both sides of the covering bracket 31. A cross frame 33 is horizontally arranged between the side frames 32. The covering bracket 31 is provided with a die mounting hole 34. A die 35 is detachably fitted in the die mounting hole 34.
[0031] Embodiment 2:
[0032] As Figures 1 to 4 shown, a single prop sealing bread covering device of this embodiment includes a pressing mechanism 1, a guiding mechanism 2, a covering mechanism 3 and a conveying mechanism 4, wherein:
[0033] The pressing mechanism 1 includes a pressing base 11. One side of the pressing base 11 is provided with a hydraulic cylinder 12. The end of the hydraulic cylinder 12 is installed with a positioning seat 13. One side of the positioning seat 13 is provided with a positioning column 14, and a group of mounting plates 15 are horizontally arranged on the other side. The end of the hydraulic cylinder 12 is connected between the two mounting plates 15; The positioning seat 13 includes a horizontal plate 131 and a vertical plate 132 connected thereto. The horizontal plate 131 is installed on the guide block 24 through bolts. The mounting plates 15 and the positioning column 14 are respectively arranged on both sides of the vertical plate 132; The mounting plate 15 and the hydraulic cylinder 12 are connected by a fastening bolt 16;
[0034] The guiding mechanism 2 includes a guiding base 21. The upper side of the guiding base 21 is disposed below the hydraulic cylinder 12 and connected to the side wall of the pressing base 11. A guiding groove 22 is provided on the guiding base 21. A guide rail 23 is provided in the guiding groove 22. A guiding block 24 is movably fitted on the guide rail 23. The positioning seat 13 is installed on the guiding block 24. One end of the upper side of the guiding base 21 is provided with an adjusting support seat 25. The adjusting support seat 25 includes a fixed support 251. A set of inverted V-shaped adjusting supports 252 are provided on the fixed support 251. One side of the adjusting support 252 is connected to a positioning plate 253. A strip-shaped hole 254 is provided on the positioning plate 253. A positioning bolt 255 passes through the strip-shaped hole 254 to connect the positioning plate 253 and the fixed support 251. A slide rail 256 is provided on the fixed support 251. The adjusting support 252 is fitted on the slide rail 256. A set of limiting plates 26 are provided on the guiding base 21. The adjusting support seat 25 is disposed between the two limiting plates 26.
[0035] The covering mechanism 3 includes a covering bracket 31 vertically provided at one end of the guiding base 21. Side frames 32 are respectively provided on both sides of the covering bracket 31. A cross frame 33 is horizontally provided between the side frames 32. A mold installation hole 34 is provided on the covering bracket 31. A mold 35 is detachably fitted in the mold installation hole 34.
[0036] The conveying mechanism 4 includes a conveying bracket 41. A plurality of legs 42 are adjustably provided on the lower side of the conveying bracket 41. A plurality of conveying shafts 43 are provided on the conveying bracket 41. Conveying wheels 44 are provided on the conveying shafts 43. A support column 45 is provided below the conveying bracket 41. A groove is provided on the support column 45. The upper side of the leg 42 is threadedly fitted with an adjusting screw 46. The upper end of the adjusting screw 46 is disposed in the groove. A rotating handle 47 is provided on one side of the adjusting screw 46.
[0037] It should be noted that the embodiments described herein are only partial embodiments of the present invention, rather than all implementation manners of the present invention. The embodiments are only exemplary, and their functions are only to provide a more intuitive and clear way to understand the content of the present invention, rather than a limitation to the technical solutions of the present invention. Without departing from the concept of the present invention, all other implementation manners that can be thought of by all ordinary technical personnel in the art without creative labor, as well as other simple replacements and various changes to the technical solutions of the present invention, all belong to the protection scope of the present invention.
Claims
1. A sealing bread covering device for a single prop, characterized in that It includes a pressing mechanism (1), a guiding mechanism (2) and a covering mechanism (3), where: The pressing mechanism (1) includes a pressing base (11). On one side of the pressing base (11), there is a hydraulic cylinder (12). At the end of the hydraulic cylinder (12), there is a positioning seat (13). On one side of the positioning seat (13), there is a positioning column (14). On the other side, there is a group of mounting plates (15) horizontally arranged. The end of the hydraulic cylinder (12) is connected between the two mounting plates (15); The guiding mechanism (2) includes a guiding base (21). The upper side of the guiding base (21) is arranged below the hydraulic cylinder (12) and is connected to the side wall of the pressing base (11). There is a guiding groove (22) on the guiding base (21). Inside the guiding groove (22), there is a guide rail (23). A guiding block (24) is movably assembled on the guide rail (23). The positioning seat (13) is installed on the guiding block (24). At one end of the upper side of the guiding base (21), there is an adjusting support seat (25); The covering mechanism (3) includes a covering bracket (31) vertically arranged at one end of the guiding base (21). There are side frames (32) respectively on both sides of the covering bracket (31). A cross frame (33) is horizontally arranged between the side frames (32). There is a mold mounting hole (34) on the covering bracket (31). A mold (35) is detachably assembled in the mold mounting hole (34).
2. The single prop sealing breading device according to claim 1, characterized in that, The positioning seat (13) includes a cross plate (131) and a vertical plate (132) connected thereto. The cross plate (131) is installed on the guiding block (24) by bolts. The mounting plates (15) and the positioning column (14) are respectively arranged on both sides of the vertical plate (132).
3. The monomer prop sealing breading device according to claim 1, characterized in that, The mounting plate (15) and the hydraulic cylinder (12) are connected by fastening bolts (16).
4. The monomer prop sealing bread covering device according to claim 1, characterized in that The adjusting support seat (25) includes a fixed support (251). There is a group of inverted V-shaped adjusting supports (252) on the fixed support (251). On one side of the adjusting support (252), there is a positioning plate (253). There is a strip hole (254) on the positioning plate (253). A positioning bolt (255) passes through the strip hole (254) to connect the positioning plate (253) and the fixed support (251).
5. The single prop sealing breading device according to claim 4, wherein There is a slide rail (256) on the fixed support (251). The adjusting support (252) is assembled on the slide rail (256).
6. The single prop sealing breading device according to claim 1, characterized in that There is a group of limit plates (26) on the guiding base (21). The adjusting support seat (25) is arranged between the two limit plates (26).
7. The single prop seal breading device according to claim 1, characterized in that, It further includes a conveying mechanism (4). The conveying mechanism (4) includes a conveying bracket (41). Several legs (42) are adjustably arranged on the lower side of the conveying bracket (41). There are several conveying shafts (43) on the conveying bracket (41). There are conveying wheels (44) on the conveying shafts (43).
8. The single prop seal breading device according to claim 7, characterized in that, There is a pillar (45) below the conveying bracket (41). There is a groove on the pillar (45). The upper side of the leg (42) is threadedly assembled with an adjusting screw (46). The upper end of the adjusting screw (46) is arranged in the groove.
9. The single prop seal breading device according to claim 8, characterized in that, There is a rotating handle (47) on one side of the adjusting screw (46).